Page 1: Table Of Contents
HM-5109-7 Brushless Motor and Driver Package BLE Series Standard type, Electromagnetic brake type OPERATING MANUAL Thank you for purchasing an Oriental Motor product. This Operating Manual describes product handling procedures and safety precautions. • Please read it thoroughly to ensure safe operation.
Page 2: Introduction
The BLE Series is a line of units, each consisting of a compact, high-torque brushless motor and a high-functional box-type driver. Each unit has a FBLⅡ compatible mode, so existing users of FBLⅡ Series units can use the BLE Series units with the same settings.
Page 3 Introduction z EMC Directive „ This product bears the CE mark under the conditions specified in “Example of motor and driver installation and wiring” on p.24. Be sure to conduct EMC measures with the product assembled in your equipment by referring to “6.11 Installing and wiring in compliance with EMC Directive”...
Page 4: Safety Precautions
Safety precautions 2 Safety precautions The precautions described below are intended to prevent danger or injury to the user and other personnel through safe, correct use of the product. Please read and understand these precautions thoroughly before using the product. Handling the product without observing the instructions that accompany a “Warning”...
Page 5 Safety precautions • Do not disassemble or modify the motor (gearhead) and driver. Doing so may result in electric shock, injury or equipment damage. Should you require inspection or repair of internal parts, please contact the Oriental Motor branch or sales office from which you purchased the product. Caution •...
Page 6: Precautions For Use
Precautions for use 3 Precautions for use This chapter explains the restrictions and other items you should take heed of when using the BLE Series standard type. z Connect protective devices to the power line „ Connect a circuit breaker or earth leakage breaker to the driver’s power line to protect the primary circuit. If an earth leakage breaker is to be installed, use one incorporating high-frequency noise elimination measures.
Page 7: System Configuration
System configuration 4 System configuration An example of system configuration using the BLE Series electromagnetic brake type is shown below. Motor Data setter OPX-2A Support software (accessory) MEXE02 Driver Connection cable Power supply (supplied or Make sure power accessory) supply voltage does...
Page 8: Preparation
Preparation 5 Preparation This chapter explains the items you should check, as well as the names and functions of each part. 5.1 Checking the product Verify that the items listed below are included. Report any missing or damaged items to the branch or sales office from which you purchased the product.
Page 9: Combination Tables
Preparation 5.3 Combination tables  in the model names indicates a number representing the gear ratio. „ indicates a number representing the length of a connection cable. The combination types come with the motor and gearhead pre-assembled. „ Standard type „...
Page 10: Names And Functions Of Parts
Preparation 5.4 Names and functions of parts This section explains the name and function of each part of the motor and driver. „ Motor „ Illustration shows the electromagnetic brake type. Motor Pilot Output shaft Protective Mounting hole Earth Terminal (4 locations) Motor cable Motor power connector...
Page 11 Preparation Name Explanation Ref. Internal potentiometer Set the operating speed of the motor. P.39 Acceleration time potentiometer Set the acceleration time when starting the motor. P.41 Deceleration time potentiometer Set the deceleration time when stopping the motor. P.41 POWER LED (green) Lit while the main power is input.
Page 12: Installation
Installation 6 Installation This chapter explains the installation location and installation methods of the motor and driver, as well as how to install a load and external potentiometer. Also covered in this section are the installation and wiring methods that are in compliance with the relevant EMC Directive.
Page 13: Installing The Combination Parallel Shaft Gearhead
Installation Hexagonal socket head screw set (supplied) Nominal Maximum applicable Model Tightening torque thread size plate thickness* BLE23 3.8 N·m (33 lb-in) 5 mm (0.20 in.) 6.4 N·m (56 lb-in) 8 mm (0.31 in.) BLE46 15.5 N·m (137 lb-in) 12 mm (0.47 in.) BLE512 * The figures in the table apply when the supplied hexagonal socket head screw set is used.
Page 14: Installing The Round Shaft Type
Installation 6.4 Installing the round shaft type Install the motor to a mounting plate of the following size or larger, so that the motor case temperature will not exceed 90 °C (194 °F). Model Size of mounting plate Thickness Material 115×115 mm (4.53×4.53 in.)* BLE23 BLE46...
Page 15 Installation „ Using the rear side as the mounting surface „ Safety cover Hexagonal socket head screw Safety cover mounting screw (M3) • Mounting hole dimension ØD or more Mounting plate 4×ØC Flat washer Spring washer Hexagonal nut Mounting hole dimensions [Unit: mm (in.)] Model ØA ØBH8...
Page 16 Installation „ Removing/Installing the gearhead „ To replace the gearhead or change the cable outlet direction, remove the screws assembling the gearhead. The gearhead can be removed and the motor cable position changed to one of three 90° directions. Note that the motor cable cannot be positioned in the direction where the cable faces the gearhead output shaft. Remove the hexagonal socket head screws (4 pcs.) attaching the gearhead and motor and detach the motor from the gearhead.
Page 17: Installing A Load
Installation 6.6 Installing a load „ Combination type parallel gearhead or round shaft type „ When installing a load on the motor (gearhead), align the center of the motor output shaft (gearhead output shaft) with the center of the load shaft. Note •...
Page 18 Installation „ Combination type hollow shaft flat gearhead „ If the motor is subject to a strong impact upon instantaneous stop or receives a large radial load, use a stepped load shaft. Note Apply grease (molybdenum disulfide grease, etc.) on the surface of the load shaft and inner walls of the hollow output shaft to prevent seizure.
Page 19: Permissible Radial Load And Permissible Axial Load
Installation z Non-stepped load shaft „ Install each hexagonal socket head screw over a retaining ring, spacer, flat washer and spring washer and securely affix the ring. Also insert a spacer on the load shaft side. Spacer Hexagonal socket head screw Retaining ring Spring washer...
Page 20: Installing The Driver
Installation z Combination type „ hollow shaft flat gearhead Distance from gearhead mounting surface and Permissible Model permissible radial load* [N (lb.)] axial load [N (lb.)] Gear ratio 10 mm (0.39 in.) 20 mm (0.79 in.) 5, 10 450 (101) [410 (92)] 370 (83) [330 (74)] 200 (45) BLE23...
Page 21 Installation „ Mounting to DIN rail „ When mounting the driver to a DIN rail, use a separately sold DIN rail mounting plate (model number: PADP03) and attach it to a 35 mm (1.38 in.) wide DIN rail. Attach the DIN rail mounting plate (model number: DIN rail mounting PADP03) to the back of the driver using the screws plate...
Page 22: Installing The Regeneration Unit (Accessory)
Installation 6.9 Installing the regeneration unit (accessory) Install the accessory regeneration unit EPRC-400P (sold • Mounting hole dimension separately) in a location where heat dissipation capacity [unit: mm (in.)] equivalent to a level achieved with a heat sink [made of Screw (M4) aluminum, 350×350×3 mm (13.78×13.78×0.12 in.)] is ensured.
Page 23: Installing And Wiring In Compliance With Emc Directive
6.11 Installing and wiring in compliance with EMC Directive The BLE Series is designed and manufactured for use as an internal component of equipment. The EMC Directive require that your mechanical equipment in which the BLE Series is installed satisfy the applicable requirements.
Page 24 Installation „ Notes about installation and wiring „ • Connect the motor/driver and other peripheral control equipment directly to the grounding point so as to prevent a potential difference from developing between grounds. • When relays or electromagnetic switches are used together with the system, use mains filters and CR circuits to suppress surges generated by them.
Page 25: Connection
Connection 7 Connection This chapter explains how to connect the driver and motor, I/O signals, and power supply, as well as the grounding method. 7.1 Connection example The connection example below shows an example of a electromagnetic brake type single-phase 100 to 120 V driver where the built-in power supply and supplied external potentiometer are used to set the speed.
Page 26: Connecting The Power Supply
Connection 7.2 Connecting the power supply Connect the power cable to the Power supply input terminal (TB1) on the driver. Tightening torque: 1.0 N·m (8.8 lb-in) The product does not come with a power cable. It must be supplied by the user. z Single-phase 100-120 V „...
Page 27: Connecting The Motor And Driver
Connection „ Grounding the driver „ Be sure to ground the Protective Earth Terminal (screw size: M4) of the driver. Tightening torque: 1.2 N·m (10.6 lb-in) You can ground either of the two Protective Earth Terminals. The terminal that is not grounded is used as a service terminal. Use the service terminal according to your specific need, such as connecting it to the motor in order to ground the motor.
Page 28: Connecting The Regeneration Unit
Connection „ Connection cable „ This cable (sold separately) is used to extend the wiring distance between the driver and motor. Flexible connection cables are also available. You can connect up to three connection cables. • Standard type • Standard type •...
Page 29: Selecting The I/O Signal Power Supply
Connection 7.6 Selecting the I/O signal power supply Select the I/O signal power supply (built-in power supply or external power supply) to be used. External voltage selection switch The driver comes with a built-in power supply. SW2-1 To control the operation using relays and switches, set the external voltage selector ON: Using the built-in switch SW2-1 to the ON side to select the...
Page 30 Connection „ Connecting input/output signals „ Combination The combination type connector is used for the input/output signal connector connection (CN5). The combination connector may be installed and removed with the lead wire connected, thereby offering better work efficiency for driver installation and maintenance.
Page 31 Connection „ Input signals „ The signal state represents the “ON: Carrying current” or “OFF: Not carrying current” state of the internal photocoupler rather than the voltage level of the signal. z FWD input and REV input „ When the FWD input is turned ON, the motor turns in the clockwise direction according to the time set by the acceleration time potentiometer.
Page 32 Connection „ Output signals „ The signal state represents the “ON: Carrying current” or “OFF: Not carrying current” state of the internal photocoupler rather than the voltage level of the signal. z SPEED-OUT output „ 30 pulses are output with each revolution of the motor output shaft synchronously with the motor operation. The pulse width of output pulse signals is 0.2 ms.
Page 33 Connection „ Example of connection with I/O signal circuit „ z Sink logic circuit „ Programmable controller Driver 24 VDC 5.1 kΩ 1.8 kΩ 5.1 kΩ 1.8 kΩ 5.1 kΩ 1.8 kΩ 5.1 kΩ 1.8 kΩ 5.1 kΩ 1.8 kΩ 5.1 kΩ...
Page 34: Connecting The Communication Cable
Connection 7.8 Connecting the communication cable Connect OPX-2A cable or support software communication cable (accessory) to the communication connector (CN3). OPX-2A cable or support software communication cable −34−...
Page 35: Connection Diagram (Example)
Connection 7.9 Connection diagram (example) Each connection diagram (example) is for the electromagnetic brake type. In the case of the standard type, there are no connection for the electromagnetic brake and no connection/input for the MB-FREE input signal. To use the built-in power supply, set the external voltage selector switch ON: Using the built-in (SW2-1) to the ON side.
Page 36 Connection z Using an external power supply „ In the connection example given below, the motor is operated with a single-phase 100 to 120 V power supply based on transistor sequence connection. For the SPEED-OUT output, supply at least 5 mA of current. Driver Circuit breaker Main circuit...
Page 37 Connection „ Source logic „ In the connection example given below, the motor is operated with a single-phase 200 to 240 V power supply based on transistor sequence connection. For the SPEED-OUT output, supply at least 5 mA of current. Driver Circuit breaker Main circuit...
Page 38: Operation
This chapter explains the operations that can be performed with the BLE Series. 8.1 Operation overview With the BLE Series, you can perform three types of operations including basic operations, operations in the FBLⅡ compatible mode, and extended operations using the OPX-2A or MEXE02. The table below shows the details of each operation and the reference pages.
Page 39: Basic Operation
Operation 8.2 Basic operation „ Speed setting „ The setting range is 100 to 4000 r/min. z Setting by internal potentiometer „ Use a precision screwdriver to turn the internal potentiometer. Turn the potentiometer clockwise to increase the speed. Slow Factory setting: 0 r/min Fast z Setting by the external potentiometer...
Page 40 Operation „ Running/stopping the motor „ Run/stop the motor by inputting operation control signals. z Operation „ When the FWD input is turned ON, the motor turns in the clockwise direction according to the time set by the acceleration time potentiometer. When the FWD input is turned OFF, the motor stops. When the REV input is turned ON, the motor turns in the counterclockwise direction according to the time set by the acceleration time potentiometer.
Page 41: Setting The Acceleration Time And Deceleration Time
Operation z Combination type hollow shaft flat gearhead „ For all gear ratios, the output shaft turns in the opposite direction to the motor as viewed from the front of the gearhead. The direction is different depending on whether the motor/gearhead assembly is viewed from the front side or rear side.
Page 42: Changing The Speed
Operation 8.4 Changing the speed Operation can be performed at two speeds through use of both the internal potentiometer and external potentiometer (external DC voltage). When the M0 input is ON, the motor turns at the speed set by the external potentiometer or external DC voltage. When the M0 input is OFF, the motor turns at the speed set by the internal potentiometer.
Page 43: Parallel Operation
Operation If the FWD input and REV input are turned ON at the same time, the motor stops instantaneously regardless of the status of the STOP-MODE input. Motor operation Instantaneous Deceleration stop stop FWD input REV input STOP-MODE input 8.6 Parallel operation If two or more motors are to be operated at the same speed by using a single external potentiometer (external DC voltage), this type of operation is called “parallel operation.”...
Page 44: Setting The Fbl
Ⅱ „ Details of FBL compatible mode „ The acceleration time and deceleration time vary depending on load. BLE Series Item FBLⅡ compatible mode (The FBLⅡ compatible mode is disabled) Operation that should take place The FWD input is given priority and the when the FWD input and REV The motor stops instantaneously.
Page 45 Operation Ⅱ „ Control of operation in FBL compatible mode „ FWD input REV input STOP-MODE input Motor status − Clockwise rotation − Counterclockwise rotation − Clockwise rotation − − Instantaneous stop − − Deceleration stop „ Speed characteristics „ ·...
Page 46 Operation „ Example of operation pattern „ The chart below is an example of setting the internal potentiometer to 3000 r/min and external potentiometer to 1000 r/min and operating the motor at two speeds. Acceleration operation/ Operating/ Deceleration stop/ Speed switching/ Operating/ Direction switching/ Instantaneous stop...
Page 47: Extended Functions
Extended functions 9 Extended functions The following functions can be extended using the OPX-2A or MEXE02. For details, refer to the operating manual for each product. • A maximum of eight speeds can be set. • The torque can be limited. •...
Page 48: Protection Function
Protection function 11 Protection function When an alarm generates and the driver's protective function is actuated, the ALARM-OUT1 output will turn OFF. * In the case of a standard type, the motor coasts to a stop, and then the holding power of the motor output shaft is lost. When the motor is an electromagnetic brake type, the motor stops instantaneously and the electromagnetic brake is actuated to hold the shaft in position.
Page 49 Protection function Reset using the No. of ALARM Alarm name Cause Remedial action ALARM-RESET LED blinks input Check the wiring between the Excessive current has flown driver and motor for damage. If the Overcurrent through the driver due to alarm does not reset even after ground fault, etc.
Page 50: Troubleshooting And Remedial Actions
Troubleshooting and remedial actions 12 Troubleshooting and remedial actions An erroneous speed setting or connection may prevent the motor/driver from operating properly. If proper motor operation cannot be achieved, take an appropriate action by referring to this chapter. If the information provided here does not help, please contact your nearest Oriental Motor office.
Page 51: Accessories (Sold Separately)
• The SDM496 is not certified under safety standards. If the SDM496 is combined with a BLE Series unit, the BLE Series unit does not conform to safety standards, either. • The SDM496 cannot be used with the source logic.
Page 52 • Please contact your nearest Oriental Motor o ce for further information. Singapore Korea Technical Support Tel:(800)468-3982 Tel:1800-8420280 Tel:080-777-2042 8:30 to 5:00 , P.S.T. (M-F) A.M. P.M. www.orientalmotor.com.sg www.inaom.co.kr 7:30 to 5:00 , C.S.T. (M-F) A.M. P.M. www.orientalmotor.com Tel:1800-806161 Hong Kong Branch Tel:+55-11-3266-6018 www.orientalmotor.com.my...

This manual is also suitable for:

Blem23 Blem46 Blem512

Orientalmotor BLE Series Operating Manual

1 Introduction

2 Safety Precautions

3 Precautions for Use

4 System Configuration

5 Preparation

6 Installation

7 Connection

8 Operation

9 Extended Functions

10 Inspection

11 Protection Function

12 Troubleshooting and Remedial Actions

13 Accessories (Sold Separately)

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