Sintrol S300 Series User Manual
  1. Manuals
  2. Brands
  3. Sintrol Manuals
  4. Measuring Instruments
  5. S300 Series
  6. User manual

Sintrol S300 Series User Manual

Hide thumbs Also See for S300 Series:
Table of Contents

Advertisement

Quick Links

User Manual
S300 Series, comprising the models S303 and S304
st
Date: 1
February 2019
Version: 2.0
IMPORTANT
READ CAREFULLY BEFORE USE
READ USER MANUAL FOR OPTIONAL PRODUCTS IF APPLICABLE
KEEP FOR FUTURE REFERENCE

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the S300 Series and is the answer not in the manual?

Questions and answers

Related Manuals for Sintrol S300 Series

Summary of Contents for Sintrol S300 Series

  • Page 1 User Manual IMPORTANT READ CAREFULLY BEFORE USE READ USER MANUAL FOR OPTIONAL PRODUCTS IF APPLICABLE KEEP FOR FUTURE REFERENCE S300 Series, comprising the models S303 and S304 Date: 1 February 2019 Version: 2.0...

  • Page 2: Table Of Contents

    Table of Contents General Information..........................5 Reading and storing the user manual ....................5 Checking the S303 or S304 and package contents ................5 Overview of the life cycle operation ....................5 Explanation of symbols ........................6 General safety instructions........................7 Intended use .............................
  • Page 3 15.1 ISO 9001 certificate ......................... 41 15.2 MODBUS RTU register map ......................42 Notes ..............................45 Disposal .............................. 45 17.1 Disposal of packaging ........................45 17.2 Disposal of the S300 Series ......................45 Acknowledgements ..........................45 Page 3 | 45...
  • Page 4 Figure 16 Connecting mA output of a flow speed meter (S304 only) ............... 22 Figure 17 Settings after Auto setup ......................... 25 Figure 18Example for display calibration ......................31 Figure 19: DustTool main window ........................34 Figure 20: Sintrol Network Example ....................... 36 Page 4 | 45...

  • Page 5: General Information

     Change parameters and calibrate the instrument if necessary by using the local user interface or any of the Sintrol software (see chapter 8.4 Parameter table for the local display (S303 or S304) or chapter 9 Sintrol DustTool Software) ...

  • Page 6: Explanation Of Symbols

    Explanation of symbols The following symbols and signal words are used in this user manual, on the S300 Series, or on the packaging. This symbol indicates a hazard, a hazardous situation, a precaution to avoid a hazard, a result of not avoiding a hazard or a combination of them.

  • Page 7: General Safety Instructions

    It is ideal for applications where any disruption in normal operation may result in a variance in particle concentration in the process such as filter leak detection, process measurements or emissions monitoring in stacks. Sintrol S303 or S304 is the perfect instrument for monitoring the efficiency of this dust removal process.
  • Page 8 Fabric Filter Control • Straightforward filter leak detection on an ALERT and ALARM signal base • Filter performance monitoring and optimization on the mA output signal • Minimize product loss by finding even the smallest leakages • Identify broken solenoid valves •...
  • Page 9  Sintrol recommends to use the instrument only within the limits set forth in Chapter “5 Principle of operation, physical effects, and limitations”  Sintrol also recommends that proper maintenance procedures and work practices be followed to maintain any dust control system in safe operating condition.

  • Page 10: S303 And S304 Overview

    4 S303 and S304 Overview The instrument measures total suspended particles (TSP) in a conductive duct or pipe, based on a signal generated from moving particles. For parameterization and set up, S303 or S304 can be accessed via USB, RS485 or the optional wireless Radio Frequency (RF) communication with our DustTool software (available free of charge from our website www.sintrolproducts.com).

  • Page 11: Accessories, And Options

    For explanation: In vertical ducts dust particle will center with increasing flow speeds towards the middle of the duct. In horizontal ducts large particles will concentrate on low flow speeds on the lower part of the duct. In order to capture this effect Sintrol recommends to use: ...

  • Page 12: Illustrations Of Components And Dimensions

    Illustrations of components and dimensions Process connection components Page 12 | 45...

  • Page 13: Principle Of Operation, Physical Effects, And Limitations

    When moving particles pass nearby or hit the probe a signal is induced. This signal is then processed through a series of Sintrol’s advanced algorithms to filter out the noise and provide the most accurate dust measurement output.

  • Page 14: Linearity, Maximum Concentrations, And Calibration

    DustTool/calibration. Influence of relative humidity RH %, condensation, and droplets in the measurement gas Due to the working principle of the S300 Series, the variation of relative humidity in the measurement gas only as long as there is no condensation...

  • Page 15: Influence Of Flow Velocity

    Influence of flow velocity As an indication and averaging of different internal and external tests Sintrol Instruments with Inductive Electrification Technology show the uncompensated Influence of flow velocity as follows: Figure 4 Influence of Flow velocity On the S304 you have the possibility to connect the mA output signal of flow meter. This signal is used by the S304 for compensation.

  • Page 16: Mechanical Installation

    (antenna pointing in the same direction, vertical or horizontal) in order to avoid polarization losses in the wireless communication. Any information given or implied by Sintrol in any way regarding installation points, the overall functionality of the system, or compatibility for a specific application are only suggestive and do not replace careful functionality checks and if necessary approval by an expert consultant.

  • Page 17: Installing The Sensor

    Installation in a square duct Installation in a round duct Figure 7 Installation in a round duct Figure 6 Installation in a squared duct  The sensor must not contact the opposite wall or any other obstacle inside the duct. The only allowed interaction with the sensor are dust particles.

  • Page 18: Electrical Installation And Wiring

    7 Electrical Installation and Wiring  Pay attention when choosing the cable. It must meet and be installed according to all locally applicable codes, and must be suitable for the environment it is going to be installed in.  Always use a shielded cable when possible. Make sure to connect the shield to a protective earth potential at a single location.

  • Page 19: Connecting The Voltage Supply

    Figure 10 Connecting 24 VDC Connecting Relays S300 Series devices are equipped with two dry-contact SPDT (Single Pole Double Throw) relays. The contacts are labelled as A and B, and the common contact as C. The relays can be used to power external loads up to 240VAC/5A.

  • Page 20: Connecting Via Usb

    Connecting via USB Direct USB connection on products makes it easy to connect to Sintrol Products without any additional equipment, provided that the USB-port has the capability to provide enough energy. The USB port is a Micro USB type B, located on the bottom-right corner of the main board inside the enclosure.

  • Page 21: Connecting The Rs-485 Bus

    Modbus RTU protocol. This interface can be used to read data from the S303 or S304 as well as change measurement parameters. The S303 and S304 have two isolated RS485 buses, one of which is reserved for Sintrol Network use, and the other for Modbus RTU protocol.

  • Page 22: Connecting A Rs485 Network

    Connecting a RS485 Network Multiple S300 Series dust monitors can be connected into a single network. This ‘daisy chain’ connection allows for several devices to be communicated with using only minimal wiring. Both Modbus RTU and Sintrol Network protocols are supported.

  • Page 23: Parametrization And Calibration

    RS485 (CH-1) to communicate under Modbus RTU to a control system or any Modbus master device  RS485 (CH-0) to communicate under Sintrol Protocol via a commercial RS485 to USB converter to your Windows PC and Sintrol DustTool software ...
  • Page 24 Relay functional logic CONDITION RELAY 1 RELAY 1 RELAY 2 RELAY 2 ANALOG Term. Block Term. Block [mA] NORMAL DUST LEVEL Energized A-C: open Energized A-C: open According AND OPERATION to Dust level B-C: closed B-C: closed ALERT Relax A-C: closed Energized A-C: open According...

  • Page 25: Auto Setup Description

    Auto setup description The auto setup function is a unique Sintrol Dust Monitor feature which allows for a simple, user friendly setup. During the auto setup procedure which is done in normal process conditions, the dust monitor will automatically adapt to the process conditions and set the measuring range and alarms accordingly.

  • Page 26: General Usage Of The Display And 4-Key User Interface (S303 And S304)

    General usage of the Display and 4-Key user interface (S303 and S304) The S303 and S304 is equipped with a 4- Digit, 7- Segment display and 5 key buttons, placed on the top of the processing board, located between the connection areas. ...

  • Page 27: Parameter Table For The Local Display (S303 Or S304)

    Parameter table for the local display (S303 or S304) Description Display 303 304 Display scale D3 = 0 = 0.0...100.0 [%] of Range, default D3 = 1 = [mA] D3 = 2 = [mg/m ], shows - - - - if mg/m is disabled Averaging time [sec] 000...300 [sec], default = 50 [sec]...
  • Page 28 To manually double the range: Set Parameter 3 to be 200% To manually halve the range: Set Parameter 3 to be 050% Page 28 | 45...

  • Page 29: Parameter 4: Alarm Limit A [%] Of Range

    8.4.4 Parameter 4: Alarm limit A [%] of Range After Auto setup the alarm level A has been adjusted to be 5 times the dust level present during the period automatic setup was running. This level represents 25% of Range (8mA). To manually double the Alarm limit A: Set Parameter 4 to be 050% of Range To manually half the Alarm limit A: Set Parameter 4 to be 012% of Range The parameters 3 and 4 are independent! If you double the Range with Parameter 3 the...

  • Page 30: Parameter 9: Zero & Span Check Interval (S304 Only)

    8.4.9 Parameter 9: Zero & Span check interval (S304 only) The internal Zero & Span check interval can be set between 000...999 [hour]. The default =0 (no check) To change the Zero & Span check interval, follow the below procedure ...

  • Page 31: Parameter 11: Display Intercept "A" (Integer) -99

    The following glossary is based on the terminology used in the European stack testing regulations. Automatic Measurement System Result of SRM [mg/m (in this case Sintrol S304) The Intercept [mg/ m ] (Par. 11,12) Standard Reference Method The Slope [mg/ m /mA] (Par.

  • Page 32: Parameter 12: Display Intercept "A" (Decimal) 000

    IEU is described under chapter 5 Principle of operation, physical effects, and limitations: The reading of the IEU value at the Parameters 15 and 16 is the base for the Range setting on the Sintrol Signal Generator. The Signal Generator is used for the linearity checks in regulated applications.

  • Page 33: Sintrol Dusttool Software

    9 Sintrol DustTool Software Sintrol S303 and S304 are equipped with USB and RS485 interfaces for connecting to DustTool. Both interfaces are preconfigured to use Sintrol Network protocol from firmware version 3.0.2 onwards. Connect a USB cable directly to a Windows PC or alternatively, use a generic USB-to-RS485 converter and connect to the device’s RS485 bus.

  • Page 34: Parameterss Tab

    PARAMETERSS tab Figure 19: DustTool main window In the PARAMETERSS tab, you can modify the operating parameters of the connected dust meter. The basic operating principle to change parameters is as follows: 1. Change parameter to the desired value 2. Press the “Save” button to save the changes into the memory of the instrument. If the “Save” button is not pressed, the changes will not be sent to the device and the values will be lost at program shut down or when the instrument is detached.

  • Page 35: Wireless Connectivity Of S303 Or S304 Rf Models

    Dustlog 8 (Optional): DustLog 8 is Sintrol’s data logging system and reporting tool that gives the user greater access to the monitoring process than ever before. Reports can be generated to see historical trends in the measurement with the ability to create monthly, daily, or hourly averages charted on meaningful graphs.
  • Page 36 The base station can also be connected to a PC via USB, where it is then possible to run Sintrol DustLog 8 data collection software to manage and operate the network online.

  • Page 37: Cleaning And Maintenance

     If you find unusual behavior, contact Sintrol or your local distributor and make sure that the instrument is inspected and approved by an expert consultant who is responsible for the integrity of the system design and compliance with locally accepted codes.

  • Page 38: Troubleshooting

    Content of the inspection:  Visual inspection of the outer parts of the instrument, its accessories, media supplies and cables to assure that there are no obvious damages.  Check that the lid, the quick clamp, the cable glands or conduits are closed and tight ...

  • Page 39: Technical Data

     Radio frequency (RF) (only on RF models)  Communication protocol: Modbus RTU (RS-485)  Sintrol network (USB, RF and RS-485) Ambient Conditions Temperature: -40 °F to 140 °F (-40 to +60 °C) Humidity: Max 95 % RH (non-condensing) Materials and Weight...

  • Page 40: Authorized Distributor And Service Center Information

    Sintrol’s subsidiaries and representative offices. The contact details are found below. The original language of this user manual is English (United States). It is the responsibility of Sintrol’s local subsidiaries, representative offices, or distributers to provide a proper and correct translation when needed.

  • Page 41: Appendix

    15 Appendix 15.1 ISO 9001 certificate Page 41 | 45...

  • Page 42: Modbus Rtu Register Map

    15.2 MODBUS RTU register map Page 42 | 45...
  • Page 43 Page 43 | 45...
  • Page 44 Page 44 | 45...

  • Page 45: Notes

    Sort the packaging before you dispose of it. Dispose of paperboard and cardboard with the recycled paper service and wrappings with the appropriate collection service. 17.2 Disposal of the S300 Series Should the S303 or S304 no longer be capable of being used at some point in time, dispose of it in accordance with the regulations in force in your city or state.

This manual is also suitable for:

S303S304

Table of Contents

Save PDF