Related Manuals for Proaster THCR-03
Summary of Contents for Proaster THCR-03
- Page 1 Document No. : THCR03-M02 Revision No : Rev. 02 Date : 2011.2.28 Manufacturer / Seller : Taehwan Automation Industry Co., Ltd...
- Page 2 1. General Information (1) Purpose (2) Features 2. Safety Regulations (1) General Safety Regulations (2)-1 Safety Label (2)-2 Safety device P 5, 6 3. Installation (1) Carriage (2) Preparation for installation (3) Installation P 7, 8 4. Use of the product (1) General Information (2) Components P 9~11...
- Page 3 • Place your manual close to the machine for your easy access. • Read the manual before starting the operation. • Wear safety gloves to prevent from injuries. • Do not self-repair. • Start and stop the machine only after giving it enough time to heat and cool down.
- Page 4 (1) General Safety Regulations 1) Burns and injury - Do not touch the hot surface, handle, or pipes. - Be cautious about injuries from the moving part include bearings and motors. 2) Fire - Do not put any foreign objects in the machine - Do not place any unnecessary flammable material, cloth, paper, or other accessories near the machine - Do not repair or disassemble the machine while you are operating the machine.
- Page 5 (2)-1 Safety mark 1) Electric Shock Turn off the power to avoid any electric shock or burns before using 2) Moving parts This label is to warn of its moving parts. Use the safety cover to avoid any injuries. Always turn off the power before starting any Maintenance 3) Burns...
- Page 6 2) Emergency Stop Switch - This button is used to prevent exposure to heat and electricity in case of emergency - Do not stop the drum or blower when the machine is overheated. Doing so may cause a fire or breakdown (turn off the gas supply with gas knob only) 3) Anti-Overheating device - Once roasting temperature reaches the preset temperature, the gas supply is cut off to avoid overheating automatically...
- Page 7 (2) Preparation for installation 1) Preparation 1)-1 Electricity This machine is designed to be connected to a standard wall socket Install regarding your country’s voltage system * Use the transformer as needed. 1)-2 Gas pressure The machine was manufactured using low pressure gas. Install according to the requirements of your gas system.
- Page 8 2) POWER -Power connection: plug power cord only into wall sockets with correct voltage -Power requirements are listed on the machine’s label -AC 230V (1PH) 60Hz 3.5A 820kw 2)-1 Supply condition Gas pressure: Low pressure for home use. Follow proper specifications for gas supply. Gas pressure varies with region/location.
- Page 9 (2) Components Damper Controls the amount and speed of hot air coming into the drum “0” close < “10” open 1) Control the amount of heat inside the drum 2) Discharge smoke and chaff out of the drum during roasting 3) Control the aroma during roasting Air Control Bar Equipment to select Exhaust(roasting) /cooling...
- Page 11 * Note: Emergency stop button must be pulled out to operate the machine...
- Page 12 (3) How to Roast – Roasting level has various colors depending on the origin, freshness, altitude, environment condition Sweet aroma but it does not have enough tasty substances to brew *(yellow bean) Sour taste. The chaff starts to be peeled off . Cinnamon color Called American roast.
- Page 13 (3)-1 How to Roast – Check-points 1) Fresh beans - Be aware of the moisture content and the quality of the beans * Dried or old beans will not give you the best result. 2) Preheating To prevent from coffee dust scale accumulation or roasting failure, make sure you have enough preheating time to make your roaster is completely dried and evenly heated.
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Page 14: How To Roast
Circuit breaker in control box (3)-2 How to roast 1) Connect the power cable. Turn on the switch of circuit breaker power ON 2) OPEN the gas valve 3) Open the damper to 10, turn the air control to the right (exhaust mode) 4) OPERATION button - >... - Page 15 (3)-3 How to roast – After roasting Cleaning is the most important factor to uniformly ensure against malfunctions and the quality taste and aroma of your coffee. (1)Cleaning method –before you start -Tool kit, mask, cotton gloves, vacuum cleaner, beans for cleaning (used to remove dust after cleaning) -Tool kit is for use when installing -When cleaning machine, always wear mask and gloves to avoid...
- Page 16 (2) Cleaning and Maintenance – Disassembly before cleaning Manually turn the Remove the pipe !!Warning!! Do not remove the lower clamp connecting from the body by bolts. the damper and manually moving (Doing so creates difficulties when the u-shaped pipe the pipe back and reassembling) and remove.
- Page 17 (2) Cleaning- Separating the parts before cleaning Removing the piping connecting the cyclone Use the 10-inch Remove pipe spanner from the included in cyclone product packaging to loosen the 4 hexagonal bolts. Use the 8- inch wrench to loosen the parts connecting the pipe...
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Page 18: Cleaning And Maintenance
(2) Cleaning and maintenance Cleaning hopper Cleaning inspection door Pipe connected between hopper and damper Remove sediment inside Remove sediment inside the the solo hopper solo hopper Remove sediment inside with a brush then use with a brush then use vacuum the solo hopper vacuum with a brush then use... - Page 19 Inside the cooler Cleaning pipe Requires extra care Bend the brush and use it because the cooling tunnel to thoroughly clean deep in the cooler directly inside the pipe affects the blower. It is difficult to perform a Use a brush to remove thorough cleaning inside coffee grounds (waste) and the pipe if cleaning has...
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Page 20: After Cleaning
(3) After cleaning After cleaning, remove any dust around the machine with the vacuum cleaner. To remove dust inside the machine, use spare coffee beans in a no-load rotation without turning on heat. and roasting failure. Company will not assume responsibility for accidents, operation failure or roasting problems caused by user’s neglect to clean machine. - Page 21 (5) Trouble Shooting Ignition/Flame Cause Actions to take ① After turning the burner switch ON, confirm that sparks are flying at a high intensity from the nozzle of the high pressure rod (maintain a space of 3~5mm) Location of the high ②...
- Page 22 (1) Disposal 1. Box container and wrapping materials should be recycled or disposed of in accordance with the rules set by your country. 2. The machine and power cord may be recycled. Please contact recycling center. 3. Machine must not be disposed of together with regular trash. Dispose of machine according to the recycling method established for electrical products.
- Page 23 1) Damage caused by natural disasters 2) Damage resulting from user negligence • Inappropriate use • Using machine for purposes other than those intended by user’s Intentional negligence, remodeling, damage from impact, use of excessive force while operating, disassembly, private repairs •...
- Page 24 Model name : Used period : Problem description: Contact name : Phone : Low pressure Model THCR-03 Capacity 800g ~ 5kg pressure (For home use) Power Single 230V(60HZ) Max. LNG 15,200kcal/h LPG 1.3kg/h consumption Consu ming 800w Motor : AC / 220V / 200W / 60HZ...
- Page 25 1. Front plate, hinged door ① Maintain a distance of about 0.5m/m between the front plate and hinged door, and adjust so that coffee grounds do not leak out ②The fixed bolt and washer on the front plate must be the same make as the original ones. Friction between drum and front plate results in noise and malfunctioning of the drum 2.
- Page 26 3. Tension of V-Belt ① Hold the V-Belt down and adjust tension of A to 5~10mm (Replace the Belt if it’s broken or stretched) ② Adjust its tension by adjusting nut of motor fixing belt 4. DRUM rotation ① In case if DRUM is not properly rotating / operating - Loosen the V-Belt and turn the drum with your hand to see if it rotates smoothly -Hold down operating s/w to check the rotation condition of the Motor...
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