jokab safety Dalton Original Instructions Manual

Process lock
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Original instructions
Dalton
Process lock
2TLC172165M0201, rev. A
ABB AB / Jokab Safety Varlabergsvägen 11, SE-434 39, Sweden
www.jokabsafety.com

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Summary of Contents for jokab safety Dalton

  • Page 1 Original instructions Dalton Process lock 2TLC172165M0201, rev. A ABB AB / Jokab Safety Varlabergsvägen 11, SE-434 39, Sweden www.jokabsafety.com...
  • Page 2 DAMAGES, LOSS OF PROFITS OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED ON CONTRACT, WARRANTY, NEGLIGENCE, OR STRICT LIABILITY. In no event shall responsibility of ABB/JOKAB SAFETY for any act exceed the individual price of the product on which liability asserted.
  • Page 3 The Dalton process lock complies with CE provisions according to the following directives: EMC Directive 2004/108/EC MANUFACTURER: ABB AB / JOKAB SAFETY Varlabergsvägen 11 434 39 Kungsbacka SWEDEN Phone +46 (0)40 6715600 +46 (0)40 6715601 E-Mail info@jokabsafety.com USER’S MANUAL: Original instructions Revision A dated 2011-10-20 www.jokabsafety.com...
  • Page 4: Table Of Contents

    7.1 The basic Dalton versions ............... 17 7.2 Mounting brackets for Dalton ..............17 7.3 Mounting brackets for Dalton and Eden ..........18 7.4 Mounting brackets for ABB/Jokab Safety Quick-Guard fence ....18 7.5 Mounting brackets with small bracket for tongue ........19 7.6 Tongue ....................
  • Page 5 Assembly of Dalton and mounting bracket .........20 Measurements ................21 9.1 Dalton with bracket 1 ................21 9.2 Dalton with bracket 2 ................21 9.3 Dalton with bracket 3 ................22 9.4 Dalton with bracket 4 ................22 9.5 Dalton with bracket 5 ................23 9.6 Dalton with bracket 6 ................
  • Page 6: Dalton - The Intelligent Process Lock

    When the lock input is set, the ball catch is locked. Dalton is easily connected with an M12 connector. A Tina junction block may also be used for distribution of the safety as well as locking functions. The Dalton status is indicated by LEDs and can also be read by PLC via the information output.
  • Page 7: General Information

    If the problem is not solved, please contact the nearest ABB/Jokab Safety Service Office or reseller. 2.5 Force to open Do not attempt to force the lock open while Dalton is locked, as it will cause permanent damage to the device. www.jokabsafety.com...
  • Page 8: Mechanical Design

    3 Mechanical design Depending on the mounting brackets, the Dalton can be mounted with opening from two or three directions. These three directions are shown below and will be mentioned further on in the text. Front Bottom 3.1 Opening directions The mounting brackets are designed to make it possible to adjust the position of the tongue in the ball-catch.The ball-catch may not be in tension with the tongue when the lock is to be activated.
  • Page 9: Detection Of Tongue

    3.2 Detection of tongue To ensure that the Dalton will be able to detect the tongue the right type of tongue has to be selected. For approach from Front select tongue A and for approach from Top and Bottom select tongue B.
  • Page 10: Adjustment Of Tongue

    3.4 Adjustment of tongue When the door is closed the balls of the ball-catch must not be pressed by the tongue. The lock has to be mounted so that the tongue is well centered in the ball-catch in the X-direction and within the measurements stated for the Y- and Z-directions.
  • Page 11: Distance From Hinge To Tongue

    3.5 Distance from hinge to tongue If the axis of the hinge (A) is in line with the centre of the ball-catch the tongue can be mounted at a short distance (X) between the hinge and tongue. If instead the axis of the hinge (B) is outside the centre of the ball-catch (with the distance Y) the distance (X) between hinge and tongue also must be increased.
  • Page 12: Vertical Installation

    3.7 Horizontal installation - or vertical on a hatch opened upward or downward If the only possibillity is to mount the Dalton horizontally, the following aspects has to be considered: If the door hinge is not in line with the centre of the balls a side movement between ball-catch and tongue will be introduced when the door is closing (see picture below).
  • Page 13: Electrical Connections

    4 Electrical connections www.jokabsafety.com 2TLC172165M0201, rev. A...
  • Page 14: Connection Examples

    5 Connection examples Example with Dalton M12, Tina 12A and Vital 1: 2TLC172165M0201, rev. A www.jokabsafety.com...
  • Page 15 Example with Dalton M12 and Eden connected via Tina 4A: Example with Dalton M12 and Eden connected to Urax (AS-i): www.jokabsafety.com 2TLC172165M0201, rev. A...
  • Page 16: Distribution Blocks And Special Cables

    M12-CT0214 makes it possible to connect the 8-pole connector on Dalton to a 5-pole connector. The information from Dalton and Eden will be lost when a transfer 8-pole to 5-pole cable is used. The locking signal is redirected to pin-5 and the supply and safety from pin-1 to pin-4.
  • Page 17: Dalton In Combination With Brackets

    Dalton L00 2TLJ020038R3000 Ball-catch only, no electrical functions Weight: 188 g Note! Eden is not included in any version of Dalton. Eden has to be ordered separately. 7.2 Mounting brackets for Dalton Bracket 1 2TLJ020039R0000 Mounting bracket for Dalton only...
  • Page 18: Mounting Brackets For Dalton And Eden

    7.3 Mounting brackets for Dalton and Eden Bracket 2 2TLJ020039R0100 Mounting bracket for Dalton & Eden Weight: 172 g Dalton M11 Dalton M12 Dalton M31 Dalton L00 7.4 Mounting brackets for ABB/Jokab Safety Quick-Guard fence Bracket 3 2TLJ020039R0200 Mounting bracket for ABB/...
  • Page 19: Mounting Brackets With Small Bracket For Tongue

    Tongue B 2TLJ020039R1000 Tongue for detection Top, Bottom For Dalton L00 both lock tongues can be used regardless of the operating direction. Note! To get a complete Dalton remember to order: Dalton XXX + Bracket + Tongue + Eden (optional) www.jokabsafety.com...
  • Page 20: Assembly Of Dalton And Mounting Bracket

    8 Assembly of Dalton and mounting bracket No. Part QTY. Dalton Tongue Door bracket M5x8 M5x16 Frame bracket M4x16 2TLC172165M0201, rev. A www.jokabsafety.com...
  • Page 21: Measurements

    9 Measurements 9.1 Dalton with bracket 1 17,50 9.2 Dalton with bracket 2 49,50 202,50 www.jokabsafety.com 2TLC172165M0201, rev. A...
  • Page 22: Dalton With Bracket 3

    9.3 Dalton with bracket 3 9.4 Dalton with bracket 4 2TLC172165M0201, rev. A www.jokabsafety.com...
  • Page 23: Dalton With Bracket 5

    9.5 Dalton with bracket 5 37,5 17 26 17,5 9.6 Dalton with bracket 6 37,50 www.jokabsafety.com 2TLC172165M0201, rev. A...
  • Page 24: Technical Data

    Connector to connect Dalton (varies depending on type) Dalton L00: No connections Dalton M11: 8-pole M12 male plug Dalton M12: 8-pole M12 male plug + 5-pole M12 female receptacle for Adam Dalton M31: 5-pole M12 male plug 10.3 Pins (colour markings)
  • Page 25: Data

    Very good resistance against corrosion, good resistance to most acids 1. The Dalton process lock is not a safety device. The safety interlock switch Eden is a separate safety device. Please refer to the technical documentation for Eden for all safety performance values.
  • Page 26 2TLC172165M0201, rev. A www.jokabsafety.com...
  • Page 27 www.jokabsafety.com 2TLC172165M0201, rev. A...
  • Page 28 ABB AB / JOKAB SAFETY Ergonomical two- handed controls with two Safeballs for protection at Malmö +46 (0) 40-671 56 00 machines. Kungsbacka +46 (0) 300-67 59 00 Jönköping +46 (0) 36-37 04 60 Complete programme with key- and contact-free...

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