Related Manuals for Hafco TM-33170HDX
Summary of Contents for Hafco TM-33170HDX
- Page 1 Page 1 Instruction Manual for TM-33170HDX (L646D) 26/11/2014 INSTRUCTION MANUAL TM-33170HDX Heavy Duty Centre Lathe - BIG BORE (415V) 860 x 4310mm - 153mm Bore L646D...
- Page 2 Page 2 Instruction Manual for TM-33170HDX (L646D) 26/11/2014 General Machinery Safety Instructions Machinery House requires you to read this entire Manual before using this machine. 1. Read the entire Manual before starting 14. Use correct amperage extension cords. machinery. Machinery may cause serious injury if Undersized extension cords overheat and lose not correctly used.
- Page 3 Page 3 Instruction Manual for TM-33170HDX (L646D) 26/11/2014 Metal Lathe Safety Instructions Machinery House requires you to read this entire Manual before using this machine. 1. Maintenance. 8. Mounting the workpiece. Make sure the lathe is turned off and Make sure the workpiece...
- Page 4 Page 4 Instruction Manual for TM-33170HDX (L646D) 26/11/2014...
- Page 5 Page 5 Instruction Manual for TM-33170HDX (L646D) 26/11/2014 HEAVY DUTY PRECISION LATHE OPERATION MANUAL...
-
Page 6: Table Of Contents
Page 6 Instruction Manual for TM-33170HDX (L646D) 26/11/2014 HIGH SPEED PRECISION LATHE OPERATION MANUAL CONTENTS PREFACE 1. Machine Assembly 2. ELECTRICAL CIRCUIT CONTROL 2-1 Electrical Wiring 2-2 Electrical Equipment 2-3 Electrical Cautions 2-4 Circuit Diagram 2-5 Operation Symbols 3. UNPACKING & MACHINE INSTALLATION 3-1 Unpacking &... - Page 7 Page 7 Instruction Manual for TM-33170HDX (L646D) 26/11/2014 HIGH SPEED PRECISION LATHE OPERATION MANUAL CONTENTS 6. MAINTENANCE & ADJUSTMENT 6-1 Headstock 6-2 Apron & Saddle 6-3 Gear box 6-4 Belt Tension Adjustment 6-5 Brake Belt Adjustment 6-6 Brake & Micro Switch Adjustment 6-7 Cutting Coolant Repair 7.
- Page 8 Page 8 Instruction Manual for TM-33170HDX (L646D) 26/11/2014...
- Page 9 Page 9 Instruction Manual for TM-33170HDX (L646D) 26/11/2014...
- Page 10 Page 10 Instruction Manual for TM-33170HDX (L646D) 26/11/2014 Fig. 1-1 ITEM DESCRIPTION ITEM DESCRIPTION Forward/Reverse Shifting lever 4 steps feed selection dial Spindle speed shifting selection lever Spindle speed W.M shifting lever Spindle speed H/M/N/L shifting lever Coolant control switch...
-
Page 11: Electrical Circuit Control
Page 11 Instruction Manual for TM-33170HDX (L646D) 26/11/2014 2. ELECTRICAL CIRCUIT CONTROL 2-1 Electrical Wiring 1. The electrical control box can be found by opening its cover at the back side of bed. Connect the power source wire with the connecting points (R.S.T) -
Page 12: Electrical Cautions
Page 12 Instruction Manual for TM-33170HDX (L646D) 26/11/2014 2-3 Electrical Cautions 1. After wiring, check the rotation of the spindle of the spindle. Turn the main switch “ON” and make sure the safety of spindle. Then push intermittent button (T) momentarily. The correction direction of the spindle rotation is counter clockwise. - Page 13 Page 13 Instruction Manual for TM-33170HDX (L646D) 26/11/2014...
-
Page 14: Operation Symbols
Page 14 Instruction Manual for TM-33170HDX (L646D) 26/11/2014 2-5 Operation Symbols Variable adjustment (pressure) Clockwise: pressure increase High speed revolution 11 HIGH Counterclockwise: pressure decrease Low speed revolution Electrical control box THREADS Forward revolution Imperial threads Neutral gear Metric threads... -
Page 15: Unpacking & Machine Installation
Page 15 Instruction Manual for TM-33170HDX (L646D) 26/11/2014 3. UNPACKING & MACHINE INSTALLATION 3-1 Unpacking & Lifting When the machine is arrived, first, check if the wooden case is damaged or not, secondly, open the case and inspect the machine for any damage or short supply of parts. -
Page 16: Basic Foundation
Page 16 Instruction Manual for TM-33170HDX (L646D) 26/11/2014 3– 2 Basic Foundati With the c common us sage of tung gsten carbid e cutting to ols nowada ays, heavy cutt ting and qui icker spindl le speed are e therefore r reinforced. -
Page 17: Major Construction
Page 17 Instruction Manual for TM-33170HDX (L646D) 26/11/2014 4. MAJOR CONSTRUCTION 4-1 HEADSTCOK 1. With high tensile durable cast iron material, which can stand the higher loads, the internal gears are made of chrome molybdenum alloy steel, made after carburizing and quenching treatment and precision grinding, friction, wear-resistant, and low noise. -
Page 18: Spindle
Page 18 Instruction Manual for TM-33170HDX (L646D) 26/11/2014 4-2 SPINDLE 1. Entire spindle build by forged, precision cutting and grinding. 2. Spindle design as a three-point support device, the front-end of two ultra-precision taper bearings and back-end using a deep groove ball bearing can withstand heavy-duty and for heavy cutting and precision cutting purposes. -
Page 19: Spindle Speed Selection
Page 19 Instruction Manual for TM-33170HDX (L646D) 26/11/2014 4-3 Spindle Speed Selection 1. Operation of the spindle speed, please refer to spindle speed table , Select the speed range “L”,”M” or “H”. : To select 680 rpm, first to operate the control shaft to “H”... -
Page 20: Slide
Page 20 Instruction Manual for TM-33170HDX (L646D) 26/11/2014 4-4 Slide 1. Slide is the saddle-shaped casting on the lathe bed, the main structure are the saddle-shaped slide body, compound slide and the 4-way tool post. Main function of slide is for compound slide and tool holder mounted and fixed tool for cross and longitudinal feed operation. -
Page 21: Tailstock
Page 21 Instruction Manual for TM-33170HDX (L646D) 26/11/2014 4-5 Tailstock 1. The main structure of the tailstock: the tailstock body, tailstock base plate, the tailstock sleeve, and speed control box. The tailstock sleeve and spindle are in the same level center position, also support the longitudinal movement on the bed and the spindle support the work material, cutting and drilling of two ends. - Page 22 Page 22 Instruction Manual for TM-33170HDX (L646D) 26/11/2014...
- Page 23 Page 23 Instruction Manual for TM-33170HDX (L646D) 26/11/2014 Lubrication switch on Apron is for the control oil lubrication supply to slide. To turn off the lubrication, please turn clockwise to the end. Turn counterclockwise to start lubrication supply. Lubrication has 3 steps, from minimum to maximum only works on the process of apron moving.
- Page 24 Page 24 Instruction Manual for TM-33170HDX (L646D) 26/11/2014...
-
Page 25: Thread Indicator
Page 25 Instruction Manual for TM-33170HDX (L646D) 26/11/2014 4-8 thread indicator Indicator means engaging with the screw thread, in accordance with the attached front table, thread pitch can be found, the exchange of these worm gear and engage the lead screw, the upper indicator with the rotation of the lead screw rotates. -
Page 26: Steady Rest
Page 26 Instruction Manual for TM-33170HDX (L646D) 26/11/2014 4-9 Steady rest The function for steady rest is to fix center when clamping long and not rigidity work piece. Please tighten block-clamp to proper position, loosen screw A, rotate hand wheel to 3 quills to required position. Then after tighten screw A, please lubricate any... -
Page 27: Brake System
Page 27 Instruction Manual for TM-33170HDX (L646D) 26/11/2014 4-10 Brake system To Please press Emergency button, the power supply will cut off immediately and motor Pulley stop running. We offer pedal for brake (Distance between 3 meters), above distance between centers 3 meters we do not offer. -
Page 28: Lubrication
Page 28 Instruction Manual for TM-33170HDX (L646D) 26/11/2014 5. LUBRICATION 5-1 Headstock Lubrication Headstock lubrication is splash injection type. Oil grooves are equipped around the headstock to provide lubricant flowing from oil grooves to spindle, then finally reach the bottom of the headstock. To add oil, take off the oil plug on the top of the headstock cover, fill to the centerline of oil sight glass. - Page 29 Page 29 Instruction Manual for TM-33170HDX (L646D) 26/11/2014...
-
Page 30: Maintenance & Adjustment
Page 30 Instruction Manual for TM-33170HDX (L646D) 26/11/2014 6. MAINTENANCE & ADJUSTMENT Please refer to following items for machine problem solution and maintenance for obtaining the best function and the long service life of the lathe. 6-1 Headstock 1. To avoid the headstock cover oil leaking: Once the headstock cover is opened, use cloth to clean the connecting surface and apply some grease sealant, then can close the cover and tighten the set screw. -
Page 31: Apron & Saddle
Page 31 Instruction Manual for TM-33170HDX (L646D) 26/11/2014 6-2 Apron & Saddle 1. Apron lubrication location: on the right top side of the saddle base, the oil inlet plug marked “OIL” is the oil inlet hole. 2. Apron drain hole located on the bottom cover of the apron. -
Page 32: Gear Box
Page 32 Instruction Manual for TM-33170HDX (L646D) 26/11/2014 Tighten clockwise, the overload will increase; Tighten anticlockwise, the overload will then decrease. Disengage feed lever when done. 6-3 Gear Box 1. Lubrication location: Below the top cover of the apron, take off the top cover to find the oil plug marked “OIL”, the oil inlet hole. -
Page 33: Belt Tension Adjustment
Page 33 Instruction Manual for TM-33170HDX (L646D) 26/11/2014 6-4 Belt Tension Adjustment After long use, the belt will stretch and require periodic tension adjustment. 1. Take off the cover on the left back side of the lathe. 2. Loosen adjusting nut ○ A and lower down the suitable height until the desired belt tension is achieved. -
Page 34: Brake & Micro Switch Adjustment
Page 34 Instruction Manual for TM-33170HDX (L646D) 26/11/2014 6-6 Brake & Micro Switch Adjustment The foot brake is connected with the micro switch. It should have 0-1mm end play between the brake arm and the touching, head of the micro switch. The correct brake action should cut off the electricity first, then brake to avoid the brake belt being worn out. - Page 35 Page 35 Instruction Manual for TM-33170HDX (L646D) 26/11/2014...
- Page 36 Page 36 Instruction Manual for TM-33170HDX (L646D) 26/11/2014 HEADSTOCK ASSMBLY (spindle bore :150mm/ 6") ITEM Amt. Model: 33" Model: 37" Model: 41" Part Name Used Part No. Part No. Part No. Head stock 5001001-033 5001001-037 5001001-041 Head stock cover 5001002...
- Page 37 Page 37 Instruction Manual for TM-33170HDX (L646D) 26/11/2014 HEADSTOCK ASSMBLY (spindle bore :150mm/ 6") ITEM Amt. Model: 33" Model: 37" Model: 41" Part Name Used Part No. Part No. Part No. Gear 5001042 5001042 5001042 Square key ,10x10x25L 91611025 91611025...
- Page 38 Page 38 Instruction Manual for TM-33170HDX (L646D) 26/11/2014 HEADSTOCK ASSMBLY (spindle bore :150mm/ 6") ITEM Amt. Model: 33" Model: 37" Model: 41" Part Name Used Part No. Part No. Part No. Dials the fingernail 5001087 5001087 5001087 Speed change slide...
- Page 39 Page 39 Instruction Manual for TM-33170HDX (L646D) 26/11/2014 HEADSTOCK ASSMBLY (spindle bore :150mm/ 6") ITEM Amt. Model: 33" Model: 37" Model: 41" Part Name Used Part No. Part No. Part No. Speed change fixed stand 5001134 5001134 5001134 Speed change kneading board...
- Page 40 Page 40 Instruction Manual for TM-33170HDX (L646D) 26/11/2014...
- Page 41 Page 41 Instruction Manual for TM-33170HDX (L646D) 26/11/2014 GEAR BOX ASSEMBLY ITEM Amt. Model: 33" Model: 37" Model: 41" Part Name Used Part No. Part No. Part No. GEAR BOX 5002001 5002001 5002001 BOLT M8X25L 91110825 91110825 91110825 WASHER GEAR...
- Page 42 Page 42 Instruction Manual for TM-33170HDX (L646D) 26/11/2014 GEAR BOX ASSEMBLY ITEM Amt. Model: 33" Model: 37" Model: 41" Part Name Used Part No. Part No. Part No. GEAR 5002050 5002050 5002050 GEAR 5002051 5002051 5002051 GEAR 5002052 5002052 5002052...
- Page 43 Page 43 Instruction Manual for TM-33170HDX (L646D) 26/11/2014...
- Page 44 Page 44 Instruction Manual for TM-33170HDX (L646D) 26/11/2014 GEAR BOX ASSEMBLY ITEM Amt. Model: 33" Model: 37" Model: 41" Part Name Used Part No. Part No. Part No. Claw-shifter 5002101 5002101 5002101 Claw-shifter 5002102 5002102 5002102 SHAFT 5002103 5002103 5002103...
- Page 45 Page 45 Instruction Manual for TM-33170HDX (L646D) 26/11/2014...
- Page 46 Page 46 Instruction Manual for TM-33170HDX (L646D) 26/11/2014 APRON ASSEMBLY ITEM Amt. Model: 33" Model: 37" Model: 41" Part Name Used Part No. Part No. Part No. OIL SEAL 40528 BUSHING 5003002 5003002 5003002 SHAFT 5003003 5003003 5003003 6X6X20L GEAR...
- Page 47 Page 47 Instruction Manual for TM-33170HDX (L646D) 26/11/2014 APRON ASSEMBLY ITEM Amt. Model: 33" Model: 37" Model: 41" Part Name Used Part No. Part No. Part No. BRACKET 5003049 5003049 5003049 SHAFT 5003050 5003050 5003050 BEARING 6003 SNAP RING 9171S040...
- Page 48 Page 48 Instruction Manual for TM-33170HDX (L646D) 26/11/2014 APRON ASSEMBLY ITEM Amt. Model: 33" Model: 37" Model: 41" Part Name Used Part No. Part No. Part No. BEARING 6003 WASHER 5003098 5003098 5003098 GEAR 5003099 5003099 5003099 BEARING 6003 SHAFT...
- Page 49 Page 49 Instruction Manual for TM-33170HDX (L646D) 26/11/2014...
- Page 50 Page 50 Instruction Manual for TM-33170HDX (L646D) 26/11/2014 BED AND BASE ASSEMBLY ITEM Amt. Model: 33" Model: 37" Model: 41" Part Name Used Part No. Part No. Part No. Bed & Base (8 feet ) 5004001-008 5004001-008 5004001-008 (10 feet )
- Page 51 Page 51 Instruction Manual for TM-33170HDX (L646D) 26/11/2014 BED AND BASE ASSEMBLY ITEM Amt. Model: 33" Model: 37" Model: 41" Part Name Used Part No. Part No. Part No. Bolt-set machine 3004029 3004029 3004029 Nut-lock 3004030 3004030 3004030 Block-leveling 3004031...
- Page 52 Page 52 Instruction Manual for TM-33170HDX (L646D) 26/11/2014...
- Page 53 Page 53 Instruction Manual for TM-33170HDX (L646D) 26/11/2014 BRAKE SYSTEM ITEM Amt. Model: 33" Model: 37" Model: 41" Part Name Used Part No. Part No. Part No. Seat-motor 5005001 5005001 5005001 Shaft-motor seat 4005002 4005002 4005002 Block 4005003 4005003 4005003...
- Page 54 Page 54 Instruction Manual for TM-33170HDX (L646D) 26/11/2014...
- Page 55 Page 55 Instruction Manual for TM-33170HDX (L646D) 26/11/2014 CARRIAGE AND CROSSFEED ASSEMBLY ITEM Amt. Model: 33" Model: 37" Model: 41" Part Name Used Part No. Part No. Part No. Carriage 5006001 5006001 5006001 cover 5006001-001 5006001-001 5006001-001 Nut-crossfeed 5006002 5006002 5006002 Set screw , M6xP1.0x6.0L...
- Page 56 Page 56 Instruction Manual for TM-33170HDX (L646D) 26/11/2014 CARRIAGE AND CROSSFEED ASSEMBLY ITEM Amt. Model: 33" Model: 37" Model: 41" Part Name Used Part No. Part No. Part No. Lever 3006045 3006045 3006045 Screw-carriage clamp 3006046 4006046 4006046 Case-wiper 5006047...
- Page 57 Page 57 Instruction Manual for TM-33170HDX (L646D) 26/11/2014...
- Page 58 Page 58 Instruction Manual for TM-33170HDX (L646D) 26/11/2014 TAILSTOCK ASSEMBLY ITEM Amt. Model: 33" Model: 37" Model: 41" Part Name Used Part No. Part No. Part No. Body-tailstock 5007001 5007001 5007001 Set key 5007002 5007002 5007002 Set screw, 91120612 91120612 91120612 M6xP1.0x12L...
- Page 59 Page 59 Instruction Manual for TM-33170HDX (L646D) 26/11/2014 TAILSTOCK ASSEMBLY ITEM Amt. Model: 33" Model: 37" Model: 41" Part Name Used Part No. Part No. Part No. Square key , 5x5x10L Square key , 5x5x25L Clutch shaft 5007050 5007050 5007050...