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Vision & Control Vicosys 5400 Instructions For Use Manual

Multi-camera system
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Instructions for Use
vicosys
Multi-Camera System
999.994.729.10-en-2.3
© Vision & Control GmbH 2017
5400
®

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Summary of Contents for Vision & Control Vicosys 5400

  • Page 1 Instructions for Use vicosys 5400 ® Multi-Camera System 999.994.729.10-en-2.3 © Vision & Control GmbH 2017...
  • Page 2 Validity These instructions for use are valid for the following device as well as the derived device configurations. Device Description Order no. vicosys 5400 basic Multi-camera system incl. operating soft- 4-21-165 device ware vcwin pro 999.994.729.10-en-2.3 © Vision & Control GmbH 2017...
  • Page 3 5400 ® The vicosys 5400 consists of the basic device, basic components and optional components as well as optional software. The Device is assembled and configured by the manufacturer according to the selected components. The device contains the following basic component (camera card):...

  • Page 4: Table Of Contents

    vicosys 5400 ® Table of Contents 1 Important Information................... 6 1.1 Information about the Instructions of Use............ 6 1.2 Intended Use....................6 1.3 Improper Use....................7 1.4 Qualified Personnel..................7 1.5 Warranty and Liability...................8 2 Safety......................9 2.1 Presentation of Safety Instructions.............. 9 2.2 Safe Handling of the Device..............
  • Page 5 vicosys 5400 ® 5.4.3.1 Digital input channels............35 5.4.3.2 Digital output channels.............36 5.5 Conditions for Operation, Storage and Transport........38 6 Commissioning.................... 39 6.1 Unpacking....................39 6.2 Mounting..................... 40 6.3 Connecting....................42 6.3.1 Connect the Ethernet interfaces............42 6.3.2 Connect the RS232 interface............42 6.3.3 Connect a monitor.................43 6.3.4 Connect the cameras..............

  • Page 6: Important Information

    vicosys 5400 ® Important Information 1 IMPORTANT INFORMATION 1.1 Information about the Instructions of Use This document contains technical information, important instructions for correct installation, commissioning and use, as well as product information which were up-to-date at the time of going to press. Using this document makes it easier for you to familiarise yourself with the device and avoid malfunctions caused by improper operation.

  • Page 7: Improper Use

    vicosys 5400 ® Important Information 1.3 Improper Use All unintended use and all device-related activities not described in these instructions of use is to be deemed as unauthorised misuse outside the legal limits of indemnity of the manufacturer. Reasonably foreseeable misuse is: •...

  • Page 8: Warranty And Liability

    vicosys 5400 ® Important Information 1.5 Warranty and Liability The contents of this document have been checked carefully and correspond to current legislation and best practise at the time of going to press. However, the manufacturer shall not be liable for any damage arising from the use of this edition of the manual, and rejects any warranty derived therefrom.

  • Page 9: Safety

    vicosys 5400 ® Safety 2 SAFETY 2.1 Presentation of Safety Instructions Each safety instruction is introduced by a key word and colour highlighted. The key word indicates the degree of danger. The danger and its cause are described, and then the measures to prevent conceivable consequences of the danger.

  • Page 10: Safe Handling Of The Device

    vicosys 5400 ® Safety 2.2 Safe Handling of the Device Read the following applicable safety instructions carefully and completely. Follow the instructions for your own safety, the safety of other people, and to avoid damage to the device and the connected technical equipment. Hazards going beyond the general safety instructions are referred to separately at the relevant points in this manual.

  • Page 11: Scope Of Delivery And Accessories

    Quantity Device vicosys 5400 (configured) Product DVD with: • Operating software vcwin pro • Instructions for Use vicosys 5400 as PDF • Instructions for Use vcwin pro as PDF • SDDML und EDS files Small-parts bag: • Operating voltage connector •...
  • Page 12 vicosys 5400 ® Scope of Delivery and Accessories Power supply Designation Description Order no. Power supply Compact switching power supply 4-40-218 24V/120W/5A 24 V / 120 W for mounting on a 35 mm DIN rail TS35 Operation Designation Description Order no. Key-Pad for vicosys Key-Pad including connection cable, 4-20-206...
  • Page 13 vicosys 5400 ® Scope of Delivery and Accessories Accessories for the option Digital I/O card ADDI-DATA Designation Description Order no. I/O terminal board Terminal board with screw terminal strips 4-40-268 D-Sub, DC-37 to connect sensors, actuators, etc. with the I/O expansion board of the device. I/O cable with Cable to connect the I/O expansion board 4-40-266...

  • Page 14: Device Description

    vicosys 5400 ® Device Description 4 DEVICE DESCRIPTION 4.1 Device Views Image 1: Device views Heat sink Side panel right Side panel left Ventilation opening back Interfaces and Connectors Type plate Ventilation opening front Mounting rails 999.994.729.10-en-2.3 © Vision & Control GmbH 2017...

  • Page 15: Interfaces And Connectors

    vicosys 5400 ® Device Description 4.2 Interfaces and Connectors LAN 1 LAN 2 Serial 1 CFAST CAN 1 CAN 2 HD PWR RST PWR CAN 1 / Serial 2 CAN 2 Image 2: Interfaces and Connectors 2 x Gigabit Ethernet 1 x On-board Digital I/O 4 x USB Power supply input...

  • Page 16: Display And Operating Elements

    vicosys 5400 ® Device Description 4.3 Display and Operating Elements LAN 1 LAN 2 Serial 1 CFAST CAN 1 CAN 2 HD PWR RST PWR CAN 1 / Serial 2 CAN 2 Image 3: Display and Operating Elements Display Elements Pos.

  • Page 17: Notices On The Device

    vicosys 5400 ® Device Description 4.4 Notices on the device Following notices are on the back of the device. 421165-1501-15-000001 Image 4: Type plate Serial number as 2D Data Matrix code Serial number as plain text Manufacturer information Device designation Version number ©...

  • Page 18: Technical Drawings

    vicosys 5400 ® Device Description 4.5 Technical Drawings 171,0 147,0 26,4 118,0 Image 5: Technical drawing (all values in mm) 999.994.729.10-en-2.3 © Vision & Control GmbH 2017...

  • Page 19: Technical Data

    vicosys 5400 ® Technical Data 5 TECHNICAL DATA 5.1 General Parameters Parameter Characteristic Processor Intel Core i3 6102 with 2 x 1.9 GHz Main memory 2 GB DDR4 2133 MHz Compact Flash 4 GB (from that approx. 1.6 GB available for test programs and images) Communication inter- 1 x Ethernet 10/100/1000 Mbit LAN...

  • Page 20: Electrical Parameters

    vicosys 5400 ® Technical Data Parameter Characteristic Housing material Galvanised sheet steel, varnished on the outside Dimensions W x D x 147 mm x 171 mm x 230 mm Weight approx. 2.8 kg Degree of protection IP 20 (IP) Safety class Class III, operation on safety extra low voltage (SELV) 5.2 Electrical Parameters Parameter...

  • Page 21: Interfaces

    vicosys 5400 ® Technical Data 5.3 Interfaces 5.3.1 Ethernet interfaces The device has two Ethernet interfaces: LAN 1 LAN 2 Serial 1 CFAST CAN 1 CAN 2 HD PWR RST PWR CAN 1 / Serial 2 CAN 2 Image 6: Ethernet interfaces LAN 1 LAN 2 Characteristics...

  • Page 22: Rs232 Interfaces

    vicosys 5400 ® Technical Data Status indicators Colour Status Description LED 1 Green No data transmission Send / Receive data LED 2 Yellow Ethernet port disconnected / not connected Ethernet port connected 5.3.2 RS232 interfaces The device has two RS232 interfaces: LAN 1 LAN 2 Serial 1...

  • Page 23: Usb Interfaces

    vicosys 5400 ® Technical Data Parameter Parameter Baut rate 9.6 kBit/s 115.2 kBit/s Protocol Internal protocol Number of bits Number of stop bits Parity none Flow control none Galvanic decoupling non-existent Factory setting 5.3.3 USB interfaces NOTICE Overheating due overload •...
  • Page 24 vicosys 5400 ® Technical Data The device has three USB 2.0 ports and one USB 3.0 port. LAN 1 LAN 2 Serial 1 CFAST CAN 1 CAN 2 HD PWR RST PWR CAN 1 / Serial 2 CAN 2 Image 8: USB interfaces 3 x USB 2.0 1 x USB 3.0 Characteristics...

  • Page 25: Can Interfaces

    vicosys 5400 ® Technical Data 5.3.4 CAN interfaces The device has one CAN interface. It can be activated by the software CAN- Bus CANopen 2.0 (license). LAN 1 LAN 2 Serial 1 CFAST CAN 1 CAN 2 HD PWR RST PWR CAN 1 / Serial 2 CAN 2 Image 9: CAN interface...

  • Page 26: Digital On-Board I/O Interface

    vicosys 5400 ® Technical Data 5.3.5 Digital on-board I/O interface The device has a digital on-board I/O interface with 4 digital inputs and 4 digital outputs. When using a digital I/O expansion board, the digital on-board I/Os are disabled. LAN 1 LAN 2 Serial 1 CFAST...

  • Page 27: Digital Output Channels

    vicosys 5400 ® Technical Data Parameter Parameter Number of inputs Input voltage + V (DC) 24 V 34 V Input voltage “Low” Input voltage “High” 14 V 24 V Input current “Low” 0 mA 1 mA Input voltage “High” 2.5 mA 7 mA Input resistance 4.7 kOhm /...
  • Page 28 vicosys 5400 ® Technical Data Characteristics • Galvanic decoupled • Overload protection (short circuit / overtemperature) • Output current limit • Internal free-wheeling diode for operating inductive loads • Supply voltage monitoring • Output channels as high-side driver (high-active) • The output channels are supplied by the operating voltage VDD. •...

  • Page 29: Expansion Cards

    vicosys 5400 ® Technical Data 5.4 Expansion cards 5.4.1 Camera interface: 4 Port Gigabit Ethernet The device has four GigE Vision interfaces for the configuration "Camera interface: 4 Port Gigabit Ethernet”. Image 13: 4xGigE Vision interfaces 4xGigE Vision interfaces Characteristics •...

  • Page 30: Digital I/O Card Addi-Data

    vicosys 5400 ® Technical Data 5.4.2 Digital I/O card ADDI-DATA The device has an external digital I/O interface 16 IN / 16 OUT, PNP for the configuration "Digital I/O card ADDI-DATA”. The digital on-board I/O interface is disabled when using this configuration. Image 14: Expansion card ADDI-DATA Expansion card ADDI-DATA Characteristics...

  • Page 31: Digital Input Channels

    vicosys 5400 ® Technical Data 5.4.2.1 Digital input channels IN-X GND-IO Image 15: Schematic layout of digital input channels 1 to 16 Characteristics • Polarity protection • Galvanic decoupled • Inputs have ESD protection and interference signal filter • The input channels have a common GND connection (GND-IN). Parameter Parameter Number of inputs...

  • Page 32: Digital Output Channels

    vicosys 5400 ® Technical Data 5.4.2.2 Digital output channels +VDD (Status) output driver OUT-X OUTx GND- DIAG GND-IO Image 16: Schematic layout of digital output channels 1 to 16 Characteristics • Galvanic decoupled • Overload protection (short circuit / overtemperature) •...
  • Page 33 vicosys 5400 ® Technical Data Parameter Parameter Number of outputs Operating voltage + VDD (DC) 11 V 24 V 36 V Output current per output 500 mA Output current for 8 outputs 1.5 A Short circuit current / output 1.5 A Turn-on time 50 µs Turn-off time...

  • Page 34: Digital I/O Card Adlink

    vicosys 5400 ® Technical Data 5.4.3 Digital I/O card ADLINK The device has an external digital I/O interface 16 IN / 16 OUT, NPN for the configuration "Digital I/O card ADLINK”. The digital on-board I/O interface is disabled when using this configuration. Image 17: Expansion card ADLINK Expansion card ADLINK Characteristics...

  • Page 35: Digital Input Channels

    vicosys 5400 ® Technical Data 5.4.3.1 Digital input channels Digital input channels 1 to 8 1,2 kΩ IN-X-H 0,5 W IN-X-L Image 18: Schematic layout of digital output channels 1 to 8 Characteristics • Non-polarised • Galvanic decoupled among each other •...

  • Page 36: Digital Output Channels

    vicosys 5400 ® Technical Data Parameter Parameter Number of inputs Input voltage + VIN (DC) 24 V 24.5 V Input voltage “Low” 1.5 V Input voltage “High” 24 V Input current “Low” 0 mA 1.5 mA Input voltage “High” 4.2 mA 20 mA Input resistance 1.2 kOhm...
  • Page 37 vicosys 5400 ® Technical Data Characteristics • Galvanic decoupled • Output channels as NPN open-collector outputs (low-active) with integrated free-wheeling diode. • The output channels are supplied by the supply voltage + VDD / VDD • The output channels have a common GND connection (GND-OUT). Parameter Parameter Number of outputs...

  • Page 38: Conditions For Operation, Storage And Transport

    vicosys 5400 ® Technical Data 5.5 Conditions for Operation, Storage and Transport Store and transport the device in shock-proof box, if possible in the original packaging. For accessories, connected devices and components observe the specific information in the associated instructions for use. Ambient Conditions Operation Storage / Transport...

  • Page 39: Commissioning

    vicosys 5400 ® Commissioning 6 COMMISSIONING 6.1 Unpacking NOTICE Damage or destruction of the device caused by condensation and large temperature differences! • Do not subject the device to large temperature fluctuations. • After storage and transport, allow the device to adjust slowly to the ambient temperature at the place of use.

  • Page 40: Mounting

    vicosys 5400 ® Commissioning 6.2 Mounting NOTICE Installation and connection operations may only be performed in the off and de-energised state. NOTICE Damage or destruction caused by overheating. • Do not cover the device. Do not operate the device packed. •...
  • Page 41 vicosys 5400 ® Commissioning Wall and table mounting The device is intended for wall and table mounting. Note the mounting positions. oben oben Montage- fläche Montage- fläche Screw the mounting rails of the device (1) to a suitable mounting surface. Do not block the ventilation holes (2) or the heat sink (3) of the device.

  • Page 42: Connecting

    vicosys 5400 ® Commissioning 6.3 Connecting NOTICE Installation and connection operations may only be performed in the off and de-energised state. NOTICE Cable damage • Comply with the specified minimum bending radius. • Cables must generally be mounted with a strain relief clamp. •...

  • Page 43: Connect A Monitor

    vicosys 5400 ® Commissioning 6.3.3 Connect a monitor A monitor can be connected to the device to display the boot process or the outputs of a test program. Use the DVI port on the device. For monitors with a VGA interface, a DVI-VGA adapter is included in delivery.

  • Page 44: Connect The Digital On-Board I/O Interface

    vicosys 5400 ® Commissioning 6.3.5 Connect the digital on-board I/O interface Connecting The on-board I/Os are connected via the 10-pin I/O connector (scope of delivery) on the device. 1. Ensure that the power supply is switched off. 2. Remove the I/O connector from the device. 3.

  • Page 45: Connect The Can Interface (Optional Software)

    vicosys 5400 ® Commissioning 6.3.6 Connect the CAN interface (optional software) Connect the device to a CANopen network according to the pin assignment. Pin assignment Pin Signal Description N.C. Not connected CAN_L CAN Low Signal CAN_GND Ground N.C. Not connected N.C.

  • Page 46: Connect The Digital I/O Interface (Digital I/O Card Addi-Data)

    vicosys 5400 ® Commissioning 6.3.7 Connect the digital I/O interface (Digital I/O card ADDI- DATA) NOTICE Damage of the outputs through inductive loads • With induced loads the outputs have to be switched with a free-wheeling diode anti-parallel to the load. NOTICE Destruction caused by potential differences •...
  • Page 47 vicosys 5400 ® Commissioning Pin assignment Pin Cable colour Designation Description White / Grey +24 V supply voltage - digital outputs Grey / Brown +24 V supply voltage - digital outputs White IN-1 Digital input channel 1 Brown IN-2 Digital input channel 2 Green IN-3 Digital input channel 3...
  • Page 48 vicosys 5400 ® Commissioning Pin Cable colour Designation Description White / Blue OUT-1 Digital output channel 1 Brown / Blue OUT-2 Digital output channel 2 White / Red OUT-3 Digital output channel 3 Brown / Red OUT-4 Digital output channel 4 White / Black OUT-5 Digital output channel 5...

  • Page 49: Connect The Digital I/O Interface (Digital I/O Card Adlink)

    vicosys 5400 ® Commissioning 6.3.8 Connect the digital I/O interface (Digital I/O card ADLINK) NOTICE Destruction caused by potential differences • The ground potential (GND) of the digital inputs and outputs of the device must be connected to the ground potential (GND) of the control voltage of the device to be controlled.
  • Page 50 vicosys 5400 ® Commissioning Pin assignment Pin Designation Description +VDD +24 V DC supply voltage - digital outputs COM-IN Common ground connection of the digital input channels 9 to 16 COM-IN Common ground connection of the digital input channels 9 to 16 COM-IN Common ground connection of the digital input channels 9 to 16...
  • Page 51 vicosys 5400 ® Commissioning Pin Designation Description IN-1-L Digital input channel 1 - L IN-12 Digital input channel 12 IN-11 Digital input channel 11 IN-10 Digital input channel 10 IN-9 Digital input channel 9 GND-OUT GND - supply voltage - digital outputs +VDD +24 V DC supply voltage - digital outputs Galvanic decoupled 5V output...
  • Page 52 vicosys 5400 ® Commissioning Pin Designation Description IN-7-L Digital input channel 7 - L IN-6-H Digital input channel 6 - H IN-6-L Digital input channel 6 - L IN-5-H Digital input channel 5 - H IN-5-L Digital input channel 5 - L IN-16 Digital input channel 16 IN-15...

  • Page 53: Connecting And Switching On The Operating Voltage

    vicosys 5400 ® Commissioning 6.3.9 Connecting and switching on the operating voltage NOTICE Destruction caused by potential differences. • Ensure that the device is properly grounded (equipotential bonding). Connect the operating voltage The operating voltage is supplied via the 3-pin operating voltage connector (scope of delivery) on the device.
  • Page 54 vicosys 5400 ® Commissioning Switch on the operating voltage 5. Switch on the operating voltage supply (24 VDC). The device boots automatically. ADVICE Connect a monitor to the DVI interface before switching on the operating voltage. You can observe the boot process. 999.994.729.10-en-2.3 ©...

  • Page 55: Creating A Connection

    vicosys 5400 ® Commissioning 6.4 Creating a connection The devices is configured and parametrised with the operating software vcwin pro. The current version can be found on the homepage http://www.vision- control.com/products in the path Vision Systems > Operating Software. The Software must be installed on the PC. Start and terminate vcwin pro The vcwin pro software is started by either double-clicking on the vcwin pro icon or from the Windows start menu by calling Start >...
  • Page 56 vicosys 5400 ® Commissioning 3. Switch to the TCP/IP tab. 4. With the [Search] button, all available devices, on the same subnet, are displayed (UDP broadcast to all participants). 5. Select the appropriate device. 6. Optionally, you can also enter the name and IP address of your device. 7.

  • Page 57: Create A Serial Connection

    vicosys 5400 ® Commissioning ADVICE The search function in the TCP/IP tab of the dialogue Communication Parameters only detects devices in the same subnet. For devices in different subnets, the configuration data must be entered manually. 6.4.2 Create a serial connection The Serial 1 interface on the device is used for serial communication.

  • Page 58: Operation

    vicosys 5400 ® Operation 7 OPERATION 7.1 Switching On and Off Switching On The device automatically switches on, when connecting the 24 V DC power supply. Switching Off The device automatically switches off, when disconnecting the 24 V DC power supply.

  • Page 59: Maintenance And Service

    vicosys 5400 ® Maintenance and Service 8 MAINTENANCE AND SERVICE 8.1 Maintenance The device is maintenance-free. Depending on the operating environment, it may have to be cleaned. Cleaning the outside • The housing can be cleaned according to the conditions applicable to the given protection class.

  • Page 60: Backups Via Vicostick

    vicosys 5400 ® Maintenance and Service Defective device If the device has a defect, the manufacturer can repair or exchange it. Please contact your local sales partner or technical support. 8.3 Backups via vicostick The vicostick is a special storage medium that is used to create and restore vicosys backups.

  • Page 61: Disposal

    vicosys 5400 ® Disposal 9 DISPOSAL The device and its accessories and packaging must be sent to environmentally compatible recycling. Do not throw electrical devices or tools into the household waste! According to European Directive 2012/19/EU on waste electrical and electronic equipment and its implementation in national law, unusable electric tools must be collected separately, and sent to environmentally compatible recycling.

  • Page 62: Eu Declaration Of Conformity

    Mittelbergstraße 16 D-98527 Suhl, Germany We, Vision & Control GmbH Suhl, declare that the product described below • vicosys 5400, order no. 4-21-165 has been manufactured in accordance with the following standards and normative documents: • 2014/30/EU - Electromagnetic compatibility (EMC directive) •...
  • Page 63 vicosys 5400 ® © Vision & Control GmbH 2017 999.994.729.10-en-2.3...
  • Page 64 Vision & Control GmbH Mittelbergstraße 16 98527 Suhl, Germany Telephone +49 (0) 3681 7974-0 Telefax: +49 (0) 3681 7974-33 www.vision-control.com...

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