Rural King RK74 Power Shuttle Operator's Manual
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Rural King RK74 Power Shuttle Operator's Manual

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Rural King Supply
Rural King Supply
Rural King Supply
4216 Dewitt Ave.
4216 Dewitt Ave.
4216 Dewitt Ave.
Mattoon IL 61938
Mattoon IL 61938
Mattoon IL 61938
OPERATOR'S MANUAL
OPERATOR'S MANUAL
OPERATOR'S MANUAL
RK74
RK74
RK74
RK74
RK74
RK74
Power Shuttle
Power Shuttle
Power Shuttle
Power Shuttle
Power Shuttle
Power Shuttle

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Summary of Contents for Rural King RK74 Power Shuttle

  • Page 1 OPERATOR'S MANUAL OPERATOR'S MANUAL OPERATOR'S MANUAL Rural King Supply Rural King Supply Rural King Supply 4216 Dewitt Ave. 4216 Dewitt Ave. 4216 Dewitt Ave. Mattoon IL 61938 Mattoon IL 61938 Mattoon IL 61938 RK74 RK74 RK74 RK74 RK74 RK74 Power Shuttle...
  • Page 2 FOREWORD FOREWORD Thank you for purchasing our tractor. We are confident it will give you many years of reliable Service. The introduction in this manual sets out the correct manner of operating, maintaining and checking the trac- tor to ensure long-term durability. Please ensure correct operation of the tractor as incorrect operation can cause substantial mechanical dam- age as well as cause accidents with the associated injuries.
  • Page 3 WARNING SIGNS IN THIS MANUAL The following warning signs in this manual draw additional attention to items of importance for the safe and correct operation of the tractor. SIGN MEANING OF THE SIGN This indicates that a condition may result in harm, serious injury or death to you or oth- DANGER er persons if the warning is not heeded.
  • Page 4 INDEX GENERAL INFORMATION SAFETY PRECAUTIONS DESCRIPTION OF TRACTOR CONTROLS OPERATION MAINTENANCE CABIN SYSTEM SPECIFICATION TROUBLESHOOTING APPENDIX INDEX WARRANTY...

  • Page 5: Table Of Contents

    TABLE OF CONTENTS 2. OPERATION THE 5. LUBRICANTS ....5-11 GENERAL INFORMATION CONTROLS ....3-10 6. OPENING METHOD OF 3. OPERATING THE 3 EACH COVER ....5-12 1. EXTERIOR VIEW ....1-2 POINT LINKAGE (TPL) 3-22 7. BLEEDING THE FUEL 2. TRACTOR SYSTEM .......5-13 IDENTIFICATION ....1-5 8.
  • Page 6 TABLE OF CONTENTS CABIN SYSTEM APPENDIX INDEX 1. MAJOR FEATURES ..6-2 1. POSITION OF THE FUSE .9-2 1. INDEX......10-2 2. INSTRUMENT AND 2. WIRING DIAGRAM RELATED PARTS ...6-3 OF THE ELECTRIC 3. HOW TO CONTROLS INSTRUMENT....9-2 WARRANTY CABIN ......6-5 3. TRACTOR HISTORY CARD ......9-3 1.
  • Page 7 MEMO...

  • Page 8: General Information

    GENERAL INFORMATION 1. EXTERIOR VIEW ............1-2 2. TRACTOR IDENTIFICATION ........1-5 3. ABOUT THIS MANUAL ..........1-6 4. INTRODUCTION & DESCRIPTION ......1-7 5. OWNER ASSISTANCE ..........1-9 6. ROPS (ROLL OVER PROTECTIVE STRUCTURES) ..1-10 가 - ...

  • Page 9: Exterior View

    GENERAL INFORMATION 1. EXTERIOR VIEW ※ Figures in this manual are based on the model RK74PSC. Roof Work lamp Wiper (Front) Outside rearview mirror Door (RH) Windshield (Lower) Sub-fender Headlamp Tire (Rear) Tire (Front) Step R74O101B 1 - 2...
  • Page 10 GENERAL INFORMATION Side window Windshield (Upper) Muffler Turn signal lamp Door (LH) Position lamp Hood R74O102B 1 - 3...
  • Page 11 GENERAL INFORMATION Work light (Rear) Wiper (Rear) Rear glass (Upper) Position lamp License plate Brake lamp Turn signal lamp Rear glass (Lower) Top link Power connector for trailer External hydraulic port Lift rod (LH) Lift rod (RH) Check link PTO shaft Lower link Towing hitch 1 - 4...

  • Page 12: Tractor Identification

    GENERAL INFORMATION 2. TRACTOR IDENTIFICATION ► WARRANTY OF THE PRODUCT The engine number is stamped on the left hand side of the engine block. The manufacturer warrants this The chassis number is shown on the left hand side of the tractor as shown in product and full details of the war- the drawing.

  • Page 13: About This Manual

    Rural King Supply, Inc (Here tor, do not hesitate to contact your in after refer to Rural King) tractor. Authorized Rural King dealer/Dis- tributor. He has trained personnel, Your tractor has been designed and...

  • Page 14: Introduction & Description

    In this book the operating, main- the driver’s seat, Reference to the tenance and storage instructions FRONT indicates the radiator end for all models of Rural King Die- of the tractor, while the REAR, indi- sel tractors has been complied. This cates the drawbar end.
  • Page 15 Tractor with IPTO (Independent The 4WD front axle is a center-piv- Rural King tractors are fitted with Power Take Off) are fitted with hy- ot, reverse Eliot type. The front Live (i.e. system is in operation draulic Clutch Assy.

  • Page 16: Owner Assistance

    GENERAL INFORMATION 5. OWNER ASSISTANCE We at Rural King company and ELECTRICAL SYSTEM Your name, address and tele-  your Rural King Dealer/Distributor phone number A 12 Volt Lead Acid Propylene Bat- wants you to be completely satisfied Model and tractor serial number tery is used to activate the Engine ...

  • Page 17: Rops (Roll Over Protective Structures)

    Each Rural King ROPS frame or be used to enter low buildings etc. ROPS frame or any part of the cab structure is designed and has...
  • Page 18 GENERAL INFORMATION WARNING • Never attach chains, ropes to Seat Belt the ROPS for pulling purpos- es; this will cause the tractor to tip backwards. Always pull from the tractor drawbar. Be careful Forward / when driving through door open- Backward adjustment ing or under low overhead ob-...
  • Page 19 GENERAL INFORMATION CAUTION Seat Belt Do not put a hand between the  Seat Belt Backrest angle seat and the slides when ad- adjustment lever justing the seat position. You can get injured unexpectedly. To select Seat position, move Ad- Knob for weight adjustment justing lever and slide Seat closer to T72O106A...

  • Page 20: Safety Precautions

    SAFETY PRECAUTIONS 1. SAFETY INSTRUCTIONS ........2-2 2. DO’S AND DON’T’S ..........2-20 3. SAFETY SIGNS ............2-22 4. UNIVERSAL SYMBOLS ......... 2-27 나 - ...

  • Page 21: Safety Instructions

    SAFETY PRECAUTIONS 1. SAFETY INSTRUCTIONS DANGER WARNING CAUTION T74O201A T74O202A T72O203A ► RECOGNIZE SAFETY INFOR- ► SIGNAL WORDS ► READ SAFETY INSTRUCTION MATION A signal word "DANGER, WARN- Carefully read all safety instructions This symbol means ATTENTION! ING OR CAUTION" is used with given in this manual for your safety.
  • Page 22 SAFETY PRECAUTIONS wear or cracks. In the event of dam- age or alteration, the ROPS must be replaced prior to further operation of the tractor. The seat belt must be worn during machine operation when the ma- chine is equipped with a certified ROPS.
  • Page 23 SAFETY PRECAUTIONS T72O206A T72O207A T72O208A ► PRECAUTION TO AVOID TIPPING ► PARK TRACTOR SAFELY ► KEEP RIDERS OFF TRACTOR Before working on the tractor; Do not allow riders on the tractor. Do not drive where the tractor could slip or tip. Lower all equipment to the ground.
  • Page 24 SAFETY PRECAUTIONS T72O209A T72O210A T72O211A ► HANDLE FUEL SAFELY AVOID ► STAY CLEAR OF ROTATING ► ALWAYS USE SAFETY LIGHTS FIRES SHAFTS AND DEVICES Handle fuel with care; it is highly Entanglement in rotating shaft can Use of hazard warning lights and flammable.
  • Page 25 SAFETY PRECAUTIONS Securely support any tractor ele- ments that must be raised for ser- vice work. Keep all parts in good condition and properly installed. Replace worn or broken parts. Re- place damage/missing decals. Remove any buildup of grease or oil from the tractor.
  • Page 26 SAFETY PRECAUTIONS 4. Do not add water to electrolyte as it may splash off causing severe burns. If you spill acid on yourself; 1. Flush your skin with water. 2. Flush your eyes with water for 10-15 minutes. Get medical attention immediately. T72O214A T72O215A ►...
  • Page 27 SAFETY PRECAUTIONS T74O224A T72O216A T72O217A ► SERVICE TRACTOR SAFELY ► WORK IN VENTILATED AREA ► BATTERY DISCONNECT Do not wear a necktie, scarf or Do not start the tractor in an en- 1. When working with your tractors loose clothing when you work near closed building unless the doors &...
  • Page 28 SAFETY PRECAUTIONS ► TRACTOR RUNAWAY ► SAFETY STARTER SWITCH ► EMERGENCY EXITS 1. The tractor can start even if the 1. Clutch operated safety switch is If exit from the cab side doors is transmission is engaged posi- provided on all tractors which al- blocked (following an accident or ve- tion causing tractor to runaway low the starting system to be-...
  • Page 29 SAFETY PRECAUTIONS T74O225A T74O226A T74O227A ► SAFETY PRECAUTIONS WHEN Do not stand under the lifted load- When attaching or detaching the USING THE LOADER er or get close to it. Also, lower the loader, fix all parts which are con- Never let anyone get in the loader loader arm onto the ground before nected to the bucket and boom.
  • Page 30 SAFETY PRECAUTIONS T74O228A T74O229A T74O230A Do not allow loader arms or attach- Never carry a big object with the IMPORTANT ment to contact electrical power loader unless a proper implement ROPS (Roll Over Protective  lines. Electrocution will cause seri- is attached.
  • Page 31 SAFETY PRECAUTIONS ► TOWING SAFELY CAUTION For the maximum towable loads, When a trailers is hitched to the refer to the paragraph " Maximum  towable loads in the Technical Data tractor, before you leave the Section. driving seat remember to put all the controls in neutral, apply Maintain a suitable speed tak- ...
  • Page 32 SAFETY PRECAUTIONS When trailers are hitched to the ► FALLING OBjECT PROTEC- ► O P E R AT O R P R O T E C T I V E  tractor, before you leave the op- TIVE STRUCTURE (FOPS) STRUCTURE (OPS) erator seat remember to put all The term F.O.P.S refers to structure...
  • Page 33 SAFETY PRECAUTIONS ► SAFE OPERATION OF YOUR ► SAFETY TIPS DURING MAIN- When spraying or using chemicals, TRACTOR TENANCE please ensure that clothing and pro- 1. At least on a daily basis check all The manufacturer of your tractor tective equipment is worn which pre- has made every effort to make it as vents respiratory or skin problems.
  • Page 34 SAFETY PRECAUTIONS ► MOUNTING AND DEMOUNTING and the parking brake applied 10. The cooling system operates un- IMPLEMENTS and wheels choked. der pressure, take care when re- 1. Ensure that all mounting and re- moving the radiator cap on a hot Where a tractor is started in a moval of implements is done on engine to prevent being scald-...
  • Page 35 SAFETY PRECAUTIONS 6. Only the driver should ride on 11. When traveling on a public road 14. Never remove or modify the ensure that the tractor and driv- the tractor with the ROPS seat belt. er both meet all laws relating to frame fitted and with the seat 15.
  • Page 36 SAFETY PRECAUTIONS ▶THE FOLLOWING PRECAUTIONS cap slowly to stop and allow the 4. Fiberglass canopy does not give ARE SUGGESTED TO HELP PRE- pressure to escape before re- any protection. VENT ACCIDENTS moving the cap entirely. 5. To prevent falls, keep steps and A careful operator is the best oper- 4.
  • Page 37 Consult your 1. Before starting the tractor apply the down position. Use only a Rural King tractor Dealer/Distrib- the parking brake, place the PTO drawbar pin that locks in place. utor if safety- starting switch mal- (Power Take Off) lever in the “OFF”...
  • Page 38 SAFETY PRECAUTIONS 14. Use the flasher/ Turn signal crossing ditches or slopes, and <OPERATING THE PTO> lights and Slow Moving Vehi- when turning at corners. 1. When operating PTO driven cle (SMV) signs when driving 3. Lock the tractor brake pedals to- equipment, shut off the engine on public roads during both day gether when transporting on...

  • Page 39: Do's And Don't's

    SAFETY PRECAUTIONS 2. DO’S AND DON’T’S ► DO’S-FOR BETTER PERFOR- <DIESEL FUEL> 9. If the original fuel tank cap is MANCE lost, replace it with genuine cap. 1. Keep the equipment clean and DO - Ensure that safety shields are A none approved cap may not properly maintained.
  • Page 40 SAFETY PRECAUTIONS ► DON’TS-FOR SAFE OPERATION Drain the system only in an DON’T - Ride the brake or clutch ped- DON’T - Run the engine with the emergency and fill before al. This will result in exces- air cleaner disconnected. starting the engine.

  • Page 41: Safety Signs

    SAFETY PRECAUTIONS 3. SAFETY SIGNS ► GENERAL SAFETY INFORMATION ► DECALS MOUNTING LOCATION IMPORTANT This “General safety Informa-  tion” should be kept with the machine at all times as refer- ence data. CAUTION / min 30.0 km/h This symbol means ATTEN- ...
  • Page 42 SAFETY PRECAUTIONS 1220-904-122-1 EPA REGULATION USE ULTRA LOW SULFUR FUEL ONLY R74O202A 2- 23...
  • Page 43 SAFETY PRECAUTIONS R74O203A 2 - 24...
  • Page 44 SAFETY PRECAUTIONS / min 30.0 km/h R74O204B 2- 25...
  • Page 45 SAFETY PRECAUTIONS T75O205B 2 - 26...

  • Page 46: Universal Symbols

    SAFETY PRECAUTIONS 4. UNIVERSAL SYMBOLS Some of the universal symbols have been shown below with an indication of their meaning. Engine speed rev / Power take off en- Air filter Parking brake min x 100) gaged Power take off Dis- Work lamps Hours, recorded Battery charge...
  • Page 47 SAFETY PRECAUTIONS MEMO...

  • Page 48: Description Of Tractor Controls

    DESCRIPTION OF TRACTOR CONTROlS 1. INSTRUMENT AND SWITCHES ......3-2 2. OPERATION THE CONTROlS ......3-10 3. OPERATING THE 3 POINT lINKAGE (TPl) ..3-22...

  • Page 49: Instrument And Switches

    DESCRIPTION OF TRACTOR CONTROlS 1. INSTRUMENT AND SWITCHES Tachometer Left Turn Right Turn Indicator Lamp Indicator Lamp Indicator Lamp Indicator Lamp T7O30A Hazard Warning Hazard Warning Signal S/W Signal S/W Fuel Gauge Fuel Gauge / min ► MAIN SWITCH OFF - The key can be inserted or 4WD (4-Wheel ...

  • Page 50: Operation

    DESCRIPTION OF TRACTOR CONTROlS / min / min T7O303A M65O303A M65O304A ► lIGHT SWITCH, INDICATORS ► TACHOMETER ► HOUR METER AND HORN This meter shows the revolutions of It indicates the total time of use. The High and low beam are operated the engine and the PTO shafts as last digit indicates one tenth hours.
  • Page 51 DESCRIPTION OF TRACTOR CONTROlS Engine warning lamp / min M65O305A T74O31b H65O318A ► FUEl GAUGE ► WATER TEMPERATURE ► ENGINE WARNING lAMP Shows the amount of fuel in the tank This indicates the coolant tempera- It comes on when the engine is mal- when the ignition switch is "ON".
  • Page 52 DESCRIPTION OF TRACTOR CONTROlS ► WARNING lIGHTS Left Turn Signal Indicator Low beam Lamp Parking brake Indicator High beam Lamp Right Turn Signal Indicator Preheat Indicator Engine Oil Pressure Warning Lamp Airpressure warning Lamp PTO Indicator / min Charge Warning Lamp Water Temperature 4WD lamp...
  • Page 53 DESCRIPTION OF TRACTOR CONTROlS Charge lamp Air cleaner filter contami- Fuel Level : If it comes on nation indicator while the engine is run- This light will go off as ning, Fill the tank with soon as the engine starts This comes on when the to run to indicate that the fuel.
  • Page 54 DESCRIPTION OF TRACTOR CONTROlS / min 30.0 km/h PTO ON/ OFF button Key S/W Mode S/W R74O30b T7O309A H65O308A ► INDEPENDENT PTO ► THE PTO MONITOR lAMP ► PTO ON/OFF SWITCH It must be noted that the PTO shift The PTO monitor lamp on the dash Two switches operate the indepen- lever on the LHS below the driver panel indicates the state of the PTO...
  • Page 55 DESCRIPTION OF TRACTOR CONTROlS First select the specified speed for the PTO by using the PTO shifter on the LHS, below the driver seat. Hydraulic PTO Monitor PTO ON/OFF PTO Control Clutch Pedal Position lamp on the PTO Shaft Switch Switch Control lever dash panel...
  • Page 56 DESCRIPTION OF TRACTOR CONTROlS WARNING WARNING • • When the PTO control switch is Extra precaution must be taken to in manual position the PTO does clear the area of bystanders/on- not stop rotating even if the clutch lookers when using PTO driven pedal is pressed.

  • Page 57: Operation The Controls

    DESCRIPTION OF TRACTOR CONTROlS 2. OPERATION THE CONTROlS / min 30.0 km/h Steering Wheel Throttle Lever Parking brake Lever Tilt Lever brake Pedal Clutch Pedal Throttle Pedal Joy Stick Lever Parking brake Lever (EU ONLY) Diff-Lock Pedal Sub Shift Lever Main Shift Lever Position Lever Creep Shift Lever...
  • Page 58 DESCRIPTION OF TRACTOR CONTROlS Throttle Lever Cut off arm Clutch Pedal R74O06A T7O313A T7O314A ► HAND THROTTlE (THROTTlE ► ClUTCH DISCONNECTING ARM WARNING lEvER) For long term storage of the trac- Do not attempt to start engine Pulling the hand throttle towards the tor it is possible to latch the clutch in ...
  • Page 59 DESCRIPTION OF TRACTOR CONTROlS ► BRAKE PEDAl Right and left brake pedals are pro- vided to assist in turning the tractor in the field. CAUTION Parking brake lever • A connecting latch is provided to connect the right and left brake pedals for high speed or road Acceleration Pedal T74O315A...
  • Page 60 DESCRIPTION OF TRACTOR CONTROlS NOTE NOTE • The vehicle can start off by oper- The response speed can vary as ating the shuttle shift lever regard- follows according to the op-erat- / min 30.0 km/h less of the position of the clutch ing speed or operating en-viron- pedal.
  • Page 61 DESCRIPTION OF TRACTOR CONTROlS IMPORTANT Seat belt Seat belt Avoid damage! Main Main Select the proper speed range shift Lever shift Lever and gear for the job. The machine maybe operated  Sub shift Lever Sub shift Lever in any gear with engine speeds at 945-,00 rpm.
  • Page 62 DESCRIPTION OF TRACTOR CONTROlS The sub shift lever (A) provides . Choose a gear that matches the three speed ranges. The main shift immediate power/speed require- Creep Shift Lever Creep Shift Lever CREEP lever (b) provides four gear posi- ments: tions.
  • Page 63 DESCRIPTION OF TRACTOR CONTROlS . Creep speed should not be used - When starting to operate the Diff-lock Pedal for any of the following: tractor, be sure to release the parking brakes. Misuse of the Pulling a trailer  brakes may cause damage to Front loader operation ...
  • Page 64 DESCRIPTION OF TRACTOR CONTROlS IMPORTANT IMPORTANT Do not use front wheel drive Do not use high engine RPM   / min at high speed or on the road 30.0 km/h when engaging Diff lock If the as premature wear of compo- diff lock does not release after nents will result.
  • Page 65 DESCRIPTION OF TRACTOR CONTROlS Shift belt / min 30.0 km/h Seat Adjusting Lever PTO Shift Lever Tilt Lever Cushion Control Knob R74O306b R74O307A T7O31A ► PTO GEAR SElECTION lEvER ► DRIvER’S SEAT ► TIlT lEvER Your tractor is equipped with  To a d j u s t t h e s e a t To adjust the inclination of the steer- Speed PTO to suit range of appli-...
  • Page 66 DESCRIPTION OF TRACTOR CONTROlS POSITION CONTROl IMPORTANT Position Control Lever implements can be raised and low- Always use the clutch when  ered with the hydraulic position con- engaging or disengaging the trol lever and can be stopped at any PTO or changing PTO speed.
  • Page 67 DESCRIPTION OF TRACTOR CONTROlS Adjusting Knob of Hydraulic decent Speed T7O35A T7O36A T74O37A ► lOWERING SPEED CONTROl To increase the downward speed, ► ExTERIOR HyDRAUlIC lEvER KNOB FOR THE 3 POINT HITCH (OPTIONAl) turn the knob anticlockwise. This knob controls the downward Move the lever up or down and hold.
  • Page 68 DESCRIPTION OF TRACTOR CONTROlS Disconnecting IMPORTANT 1. Lower the implement first to the Do not hold the lever in the "Pull"  ground to release hydraulic pres- or "Push" position once the re- sure in the hoses. mote cylinder has reached .

  • Page 69: Operating The

    DESCRIPTION OF TRACTOR CONTROlS 3. OPERATING THE 3 POINT lINKAGE (TPl) Turn buckle Top Link Link bracket T7O33A Lift Rod ► TURN BUCKlE STABIlIZERS Adjusting Check Link ADJUSTMENT (CHECK lINK) Handle The stabilizers are intended for lim- iting or preventing implement side movement.
  • Page 70 DESCRIPTION OF TRACTOR CONTROlS Lift Rod Top Link Adjustable Handle Lift Link Lock Nut Postion of Top Link Lower Link T7O401A T74O333A T7O334A ► ADJUSTMENT OF THE lIFT ► ADJUSTMENT OF THE TOP lINK ► ADJUSTMENT OF THE lIFT ROD lINK ON THE lOWER lINK (lEFT, RIGHT) Lengthening or shortening the top...
  • Page 71 DESCRIPTION OF TRACTOR CONTROlS For general implement: Use the  Pin to "A" point. For Rotary tilling: Use the Pin to  "b" point. DANGER • Only use drawbar to tow and keep the 3 point linkage in raised position when towing with the drawbar.

  • Page 72: Operation

    OPERATION 1. STARTING THE ENGINE ......... 4-2 2. STOPPING THE ENGINE ......... 4-3 3. DRIVING THE TRACTOR ......... 4-3 4. CONNECTING AND DISCONNECTING ImPlEmENT ............4-10...

  • Page 73: Starting The Engine

    OPERATION 1. STARTING THE ENGINE 7. Ensure that the warning lights are IMPORTANT working. Never turn the key to the start  8. Always turn the ignition key to position while the engine is right for a moment & release it. running as this can cause seri- The automatic heater will start ous damage to the starter and...

  • Page 74: Stopping The Engine

    OPERATION 2. STOPPING THE ENGINE 3. DRIVING THE TRACTOR ► WARmING UP WARmING UP IN COlD WEATHER After light work let the engine idle When starting the engine allow it to for a while and turn the key off. Cold weather will change the vis- warm up to operating temperature cosity of the oil, resulting in a re- IMPORTANT...
  • Page 75 OPERATION WARmING UP TImE When the engine is warm push CAUTION down the clutch and engage the Temperature Time for warming up • Do not ”ride” the clutch to main and auxiliary gear levers to the Above 50°F 5~10 min. control speed, use a lower required position.
  • Page 76 OPERATION CAUTION • Perform tight turns only at a slow safe speed. • Doing so at a high speed can cause rollovers and very seri- ous injury or death. T7O404A R74O401B ► TIGHT TURNS IN THE FIElD ► NORmAl BRAKING AND PARKING Disconnect the latch connecting left Let the engine come back to idle and right brake pedals to allow the...
  • Page 77 OPERATION DRIVING DOWNHIll CAUTION Use the engine’s ability to brake • Always apply the park brake when traveling downhill. when parking. Never rely on the brakes only and • Failure to do so can cause never travel downhill with the gears accidents and damage.
  • Page 78 OPERATION ► OPERATION OF THE DIFF lOCK ► CHECK DURING DRIVING Constantly monitor the warning While the diff lock is a very useful lights on the dash and if any comes feature, care should be taken in its on stop the tractor to determine the use as misuse can lead to danger- cause.
  • Page 79 OPERATION ► CHECK DURING DRIVING As RK74PSC models of Rural King are front wheel assist the front track can be set in  positions. The rear track can be set in 4 positions as il- lustrated. T7O407A-1 T7O408A BATTERy CHARGING...
  • Page 80 OPERATION T65O40A 4- 9...

  • Page 81: Connecting And Disconnecting Implement

    OPERATION 4. CONNECTING AND DISCONNECTING ImPlEmENT CONNECTION 6. Start the engine and check the 6. Close the dust-proof cover of operating status and leakage. the female coupler of the trac- 1. Make sure to stop the engine be- tor. Wrap the male coupler of the fore connecting it.
  • Page 82 OPERATION Right PTO shield cover T75O40A T75O403A ► mOUNTING ImPlEmENT Left If the PTO is used, remove the safe- ty cover off the PTO shaft. Adjust the yoke rod on the lower links to suit the implement in use. Attach the left lower link, then attach the right lower link using the adjusting handle on the leveling box if required.
  • Page 83 OPERATION MEMO...

  • Page 84: Maintenance

    MAINTENANCE 1. CHECKS AND SERVICE .......... 5-2 2. MAINTENANCE AND ADJUSTMENT SCHEDULE ..5-7 3. TIRE SIZE AND INFLATION PRESSURE ....5-9 4. FILLING DIAGRAM & CAPACITY TABLE .... 5-10 5. LUBRICANTS ............5-11 6. OPENING METHOD OF EACH COVER ....5-12 7.

  • Page 85: Checks And Service

    MAINTENANCE 1. CHECKS AND SERVICE ► GENERAL INFORMATION Coolant Cap This section gives full details of the service procedures necessary to maintain your tractor at peak ef- ficiency while the lubrication and maintenance chart provides a ready reference to these requirements. PRE-START CHECKS Drain Cock Drain Cock...
  • Page 86 MAINTENANCE Engine oil gauge Upper level Upper level Lower level Lower level Engine oil filler T7O507A T7O504A T75O50B ► ENGINE OIL ► TRANSMISSION OIL Pull out the stick, wipe it and dip in Check the level with the dipstick on the oil sump.
  • Page 87 MAINTENANCE Oil Filler Fuel tank cap Drain plug T75O516B T74O54A T7O509A ► FUEL CAUTION Use the fuel gauge to check the fuel Level • Always ensure that you use level and top up if too low. Gauge the correct oil for topping up It is a good practice to refill the tank or oil changes.
  • Page 88 MAINTENANCE ► STEERING IMPORTANT Ensure that the steering wheel does It is strongly recommend-  not have excessive free play. ed that tire pressures are checked with a proper gauge only & visual inspections are ► BRAKE relied upon. Excess Standard Lack Ensure that the left and right brakes...
  • Page 89 MAINTENANCE ► CLUTCH ► ELECTRICAL Ensure that the clutch is adjusted Check the operation of all gauge, correctly. switches, horn, lights and indicators. Correct free play on the clutch pedal is 0.78~1.18 in. (0~0mm) CAUTION • Incorrect clutch adjustment can cause excessive wear and reduced tractor perfor- mance.

  • Page 90: Maintenance And Adjustment Schedule

    MAINTENANCE 2. MAINTENANCE AND ADJUSTMENT SCHEDULE ► PERIODICAL CHECK AND SERVICE TABLE CAUTION These intervals are for operation under normal conditions and need to be reviewed under severe conditions to a  greater frequency. ○ Check, Top-up or Adjust, ● Replace, △ Clean or Wash, ★ First Replacement Service interval(Hour meter,Mark) Item Daily...
  • Page 91 MAINTENANCE ○ Check, Top-up or Adjust, ● Replace, △ Clean or Wash, ★ First Replacement Service interval(Hour meter,Mark) Item Daily 1Year 2Year Clutch pedal play ○ State of both brake ped- ○ Operation of each lever ○ Free play of steering ○...

  • Page 92: Tire Size And Inflation Pressure

    MAINTENANCE 3. TIRE SIZE AND INFLATION PRESSURE Class Division Size Air pressure (PSI) Model Front 11.-4 4 PSI Tire RK74PSC (Standard) Rear 16.9-0  PSI 5 - 9...

  • Page 93: Filling Diagram & Capacity Table

    MAINTENANCE 4. FILLING DIAGRAM & CAPACITY TABLE T65O501A 5 - 10...

  • Page 94: Lubricants

    MAINTENANCE 5. LUBRICANTS Filling point Fillings Quantity Liter (gal.) Radiator DQC CA-14, DQC CB-14, DQC CC-14(Fresh clean Water) .64 US gal(10L) ● Deutz quality class DQCIII LA DQCIV LA API: CJ-4 grade Engine Recomended SAE viscosity grades A: Viscosity  B: Temperature ...

  • Page 95: Opening Method Of Each Cover

    MAINTENANCE 6. OPENING METHOD OF EACH COVER ► FUEL Use clean diesel fuel only. IMPORTANT As diesel fuel equipment is  susceptible to contamination by dust or water, Ensure that all dust and water is kept well away from the fuel tank. R74O501A R74O501A ►...

  • Page 96: Bleeding The Fuel System

    MAINTENANCE 7. BLEEDING THE FUEL SYSTEM T75O518A 5 - 1...

  • Page 97: Changing The Oils In The Tractor

    MAINTENANCE 8. CHANGING THE OILS IN THE TRACTOR Always use quality oils as engine or Replace and check the sump plug transmission oil (Refer to the page and refill the engine with oil to the 5-9). correct level on the dipstick. (Approx. .11 gal) Refer to the table on page 5-7, 5-8 ,5-9 and 5-10 for the change fre-...
  • Page 98 MAINTENANCE IMPORTANT Oil Filler Always use the same grade  and specified oil as replace- ments. Dispose off the old oil as per  local regulations. Drain plug T7O519A T74O54A Level Gauge Upper level Lower level T7O50A T75O505B ► CHANGING THE TRANSMISSION OIL Remove the drain plug from bottom Refill the transmission to the correct of the transmission and drain the oil.
  • Page 99 MAINTENANCE IMPORTANT Some operators have found  that when they fill with the cor- Upper Level rect amount of oil and dip it, the oil level on the dipstick is Lower Level too high due to the fact that it takes a while for the oil to run Top Plug(Vent Plug) into the final drives.

  • Page 100: Cleaning And Changing Filters

    MAINTENANCE 9. CLEANING AND CHANGING FILTERS ⑥ ① Fuel filter ② ⑤ ④ ③ T75O509B T75O51A ► ENGINE OIL FILTER ► CHANGE/VENT FUEL PRE-FILTER Using a filter wrench turn the filter 1. Fuel supply flow to the pump anti clockwise to remove it. Light- .
  • Page 101 MAINTENANCE ► EMPTY WATER TANK ► VENT THE FUEL SYSTEM ► CHANGE THE FUEL PRE-FIL- TER INSERT The fuel system is vented via the Switch off the engine.  Switch off the engine. electric fuel supply pump. Place suitable collecting contain- ...
  • Page 102 MAINTENANCE Remove clamps when twist pro-  tection mounted (optional). Loosen and unscrew filter with tool  (order no.: 0189 914) Catch any escaping fuel.  Clean the sealing surface of the  filter support with a lint-free, clean cloth. T75O5A T75O5A ►...

  • Page 103: Changing The Coolant

    MAINTENANCE 10. CHANGING THE COOLANT Coolant Cap Hydraulic couplers for front end loader T75O57A T75O509B T75O501C ► HYDRAULIC OIL FILTER AND EN- To replace, apply oil or grease on 1. Open the drain cock in front of GINE OIL FILTER CARTRIDGE the seal, fit by hand until seal con- the engine oil filter to drain the R em o ve th e fil te r with a filte r...
  • Page 104 MAINTENANCE ► ANTI FREEZE . To give a thorough clean run a CAUTION Frozen cooling water can damage hose into the radiator and flush it • Serious burns, can result the engine. out. from the contents of pressur- Before replacing the anti freeze so- 4.

  • Page 105: Greasing The Tractor

    MAINTENANCE 11. GREASING THE TRACTOR Grease the tractor according to the service schedule. (Page 5-10) Ensure that grease nipples are cleaned well before any attempt is made to grease them. T75O510B ► CLEANING THE RADIATOR Insects, grass straw and dust can Grease nipple Grease nipple all block the radiator, condenser and...

  • Page 106: Gap Adjustment

    MAINTENANCE 12. GAP ADJUSTMENT Free play T7O57A T7O58A T75O511A ► ADJUSTING THE BRAKES ► ADJUSTMENT METHOD ► ADJUSTING THE CLUTCH As is the case with the clutch, use Loosen the double locknuts to ad- Using the clutch over a period of of the brakes will change the pedal just the brake.
  • Page 107 MAINTENANCE ► ADJUSTING THE THROTTLE ► ADJUSTING TOE-IN CAUTION LEVE If the toe-in adjustment is incorrect • Uneven adjustment of the left If this lever is either loose or difficult it can cause severe shaking of both and right pedal will result in to move please consult your dealer the steering wheel and the entire one sided braking when the...

  • Page 108: Battery Maintenance

    MAINTENANCE 13. BATTERY MAINTENANCE ► BATTERY MAINTENANCE CAUTION Low temperatures will affect the per- • Electrolyte contains acid and formance of batteries so take partic- can cause serious burns. ular care of it in winter. • Any spillage on skin should For long-term storage of the tractor be washed off by running wa- remove the battery and keep it in a...
  • Page 109 MAINTENANCE CAUTION • Always disconnect the nega- tive terminal first when remov- ing the battery and always connect the positive terminal first when fitting the battery. • When connecting the battery leads make sure not to re- T7O540A T7O541A verse the polarity. •...

  • Page 110: Other Maintenance

    MAINTENANCE 14. OTHER MAINTENANCE • ► CHECKING THE BELT DRIVE Mount new V-ribbed belt. • Retain tensioning pulley using CAUTION the pin wrench and remove the • Only carry out work on the holdfing pin. belt drive with the engine at a •...
  • Page 111 MAINTENANCE ► CHECKING HOSES AND LINES (3) Install it firmly so that dust does The fuel lines, radiator hoses, hy- not enter below the cover. draulic and rubber hoses are con- (4) Never drive with the element and sumables, which deteriorate by age filter removed.
  • Page 112 MAINTENANCE ► CHECKING THE WIRING HAR- IMPORTANT NESS AND FUSES Loose wires make inferior connec- Incorrect wiring or fuses can  tions and damaged wires can cause cause fires to both the tractor short circuits, fires burnt wiring or and surrounding area so get reduce efficiency of components.

  • Page 113: Storage

    MAINTENANCE 15. STORAGE ► SERVICE PRIOR TO DAILY AND IMPORTANT SHORT TERMS STORAGE Wash the tractor and keep it clean. Always check the reason for a  blown fuse otherwise the new Fill the tank to avoid condensation fuse is also likely to blow. and rust.
  • Page 114 MAINTENANCE ► FOR DAILY OR SHORT TERM STORAGE ► LONG-TERM STORAGE When the tractor will not be used for Clean the tractor and remove all dirt IMPORTANT a long time carry out the cleaning as from field work. for short term storage. When washing the tractor en- ...

  • Page 115: Fuel Saving Tips

    MAINTENANCE 16. FUEL SAVING TIPS To save fuel & oil in your tractor, fol- ► RE-USE AFTER LONG TERM IMPORTANT STORAGE lowing things should always be kept A f t e r r e f i l l i n g t h e e n g i n e ...
  • Page 116 MAINTENANCE ► CLUTCH & BRAKES ► AIR CLEANING SYSTEM ► ENGINE 1. Do not reduce the power of the 1. Clean the air cleaner regularly so 1. Put the engine oil on load after power of the engine by depress- that dust does not settle down.
  • Page 117 MAINTENANCE ► OIL SYSTEM ► LUBRICATING OIL posits on the engine parts) are as- sumed by the additives. The proper- 1. Always use recommended grade ties of the base oil are also decisive of oil. GENERAL for the quality of the product, e.g. .
  • Page 118 MAINTENANCE The lubricating oil viscosity de- QUALITY http://www.deutz.com scribes the way the lubricating oil Lubricating oils are classified by \SERVICE \Betriebsstoffe flows, depending on the tempera- DEUTZ according to their perfor- und Additive \Deutz Quality ture. mance and quality class (DQC: Class\DQC-Freigabeliste The lubricating oil viscosity only DEUTZ Quality Class).
  • Page 119 MAINTENANCE DEUTZ lubricating oils DQC III LA DEUTZ lubricating oils DQC III TLx - PERMISSIBLE QUALITY CLASS low-ash DEUTZ Oil Rodon 10W40 10W40 FE DEUTZ Others Low SAPS Not for engines with exhaust gas aftertreatment Container Order number: Engines with exhaust aftertreat- ment system Container Order number:...
  • Page 120 MAINTENANCE ► LUBRICATING OIL CHANGE IN- VISCOSITY NOTE TERVALS The ambient temperature at the in- The prescribed lubricatin- The intervals depend on:  stallation site or in the application  goil quality must be observed area of the engine is decisive for - lubricating oil quality when selecting the viscosity choosing the right viscosity class.
  • Page 121 MAINTENANCE ► FUEL SYSTEM ► FUEL °C 1. Always use filtered diesel for the fuel system. PERMISSIBLE FUELS . At the end of the day’s working, it In order to satisfy the exhaust gas is preferable to fill the diesel tank legislation, diesel engines that are so that it may prevent condensa- equipped with an exhaust aftertreat-...
  • Page 122 MAINTENANCE • Diesel fuels Quality http://www.deutz.com - EN 590 Sulphur <,000 mg/kg \SERVICE\Betriebsstoffe und Sulphur <10 mg/kg Light heating oils Additive\ Kraftstoffe - ASTM D 975 Grade 1-D S15 - in EN 590 quality \SERVICE\Operating Liquids and Additives\ Fuels - ASTM D 975 Grade -D S15 Sulphur <,000 mg/kg Sulphur <15 mg/kg If other fuels are used which do not...
  • Page 123 MAINTENANCE WINTER OPERATION WITH DIE- ► COOLING SYSTEM ▶ GENERAL SEL FUEL 1. Check the fan belt tension regu- CAUTION larly. Adjust, If required. Special demands are placed on the cold behaviour (temperature limit val- . Check the coolant level in the ra- •...
  • Page 124 MAINTENANCE • WATER QUALITY pH value too low: COOLING SYSTEM CORROSION PROTECTION AGENT The right water quality is important Addition of diluted sodium or po- tassium lye. for conditioning the coolant. Clear, CAUTION clean water within the following anal- Small trial mixtures are advisable. •...
  • Page 125 MAINTENANCE The conditioning of the coolant for The cooling system corrosion pro- http://www.deutz.com liquid-cooled tection agent concentration can be \SERVICE\Betriebsstoffe und checked with conventional test in- DEUTZ compact engines is per- Additive\Kühlsystemschutz struments (e.g. refractometer).w formed by mixing an \SERVICE\Operating Liquids anti-freeze with corrosion protection and Additives\Cooling Sys- Cooling...

  • Page 126: Cabin System

    CABIN SYSTEM 1. MAJOR FEATURES ..........6-2 2. INSTRUMENT ANd RElATEd pARTS ....6-3 3. HOw TO CONTROlS CABIN ......... 6-5...

  • Page 127: Major Features

    CABIN SYSTEM 1. MAJOR FEATURES The cab fully conforms to the inter- CAUTION Working Lamp(Rear) national standard as far as safety Air Filter Air Filter • Remember that steering, brak- and soundproofing are concerned. ing and operational performanc- It can be provided with ventilation, es are highly influenced by the heating and air-conditioning system.

  • Page 128: Instrument And Related Parts

    CABIN SYSTEM 2. INSTRUMENT ANd RElATEd pARTS T72O603A T72O604A T7O605A ► dOORS ► REAR wINdOw ► SIdE wINdOw The doors are provided with key The rear window is fitted with cen- The side window is fitted with cen- locks. tral handle for opening. tral handle for opening.
  • Page 129 CABIN SYSTEM ► wORkINg lAMpS (FRONT ANd ► REARvIEw MIRRORS ► CAB CEIlINg REAR) The cab is provided with rearview The ceiling is padded with insulation The working lamps are located on mirrors on both sides. They can be material to block heat radiation into the cab roof (Two in the front and adjusted and folded, whenever nec- the cab and keep the temperature...

  • Page 130: How To Controls Cabin

    CABIN SYSTEM 3. HOw TO CONTROlS CABIN ► INTERIOR dEvICES ► vENTIlATION The ventilation unit is housed in the cab ceiling. To switch it on and adjust it, turn the electrical fan switch to the desired speed. Sun Roof The cab becomes slightly pressur- ized when the ventilation system is in operation, so that the fresh air can enter only by way of the filter in-...
  • Page 131 CABIN SYSTEM RECIRCUlATION INlETS FUllY ► wIpER CONTROl SwITCH ClOSEd Wiper Switch Air is taken in entirely from out- < ON SwITCH > side the cab through the rear Wind screen wiper operation.  Washer Switch grille and filtered through a paper Continuous pushing button op- ...
  • Page 132 CABIN SYSTEM Interior Lamp T75O60A T7O611A T7O61A ► wINdSCREEN wASHER TANk ► INTERIOR lAMp ► BlOwER CONTROl SwITCH Push the button to light on and push Three position rocker switch. Check the level of windscreen it again to light off. washer fluid in the plastic reservoir located on the rear side of tractor.
  • Page 133 CABIN SYSTEM ► AIR CON. SwITCH NOTE To operate the air conditioner, the During cold weather, with am-  blower must be on. The blower bient temperature above 32 ºF speed temperature control and all (0 ºC) operate the air condi- vents must be adjusted to obtain the tioner at least once per month, best cooling for the ambient temper-...
  • Page 134 CABIN SYSTEM ► HEATINg SYSTEM Circulation Diffuser The heater is switched on and ad- justed by rotating the control knob at the roof console, then switching on the blower and setting the selec- tor at the preferred speed. Warm the cab up quickly, the knob should be rotated fully clockwise and the blower set to speed 3.
  • Page 135 CABIN SYSTEM ► HEATINg SYSTEM CONFIgU- ► HEATINg AIR CONdITIONER wARNINg RATION SYSTEM Before starting the engine, The heating system consist of two The system is designed to ensure  make sure the system is off units: optimum temperature inside the cab (by turning off the ventilation and maximum comfort and safety 1.
  • Page 136 CABIN SYSTEM ► CIRCUlATION dIFFUSER Roof hatch With the circulation vent set in any position outside Air will still be pulled into the cab. T7O616A T7O617A ① Alternator ► ROOF HATCH (IF EqUIppEd) Ventilation-push the latch towards ② Compressor the front of the tractor and then ③...
  • Page 137 CABIN SYSTEM wARNINg Cab air filters remove dust in  the air, but are not capable of removing chemicals used in spraying crops or in weed con- trol. Many chemicals used for Air intake filter these purposes are toxic when improperly used.
  • Page 138 CABIN SYSTEM Cigarette Lighter Cigarette Lighter Cigarette Lighter Ash Tray Ash Tray Ash Tray Cup Holder Cup Holder Cup Holder T7O60A T7O60A T7O60A ► ASH TRAY ► CUp HOldER ► CIgARETTE lIgHTER Located at right side of near side Put the bottles and Personal be- Push the button.
  • Page 139 CABIN SYSTEM ► CHECkINg THE AIR CONdI- ► CHECkINg THE AIR CONdI- TIONINg SYSTEM CHARgE TIONINg SYSTEM 1. Check the refrigerant charge. 1. Economic friendly refrigerant : Run the engine at 1,500 rpm. R134a (0.7∼0.85kg)  Set the air conditioning system in ...
  • Page 140 CABIN SYSTEM ► dIAgNOSINg MAlFUNCTIONS 1. TRACINg FAUlTS SYMpTOM CONdITION CAUSE REMEdY 1.Compressor Abnormal sound Inlet sound Insufficient Lub Replenish   Outlet sound Belt tension release Adjust   Release the bracket Tighten the bolts   Clutch fail Check ...
  • Page 141 CABIN SYSTEM SYMpTOM CONdITION CAUSE REMEdY 3. Clutch Noise Regular noise irregular Interference with pulley Control the compressor di-    noise rection Disengage Engaged sometimes Wire defect Check wire    Engaged to push with Clutch gap large Adjust ...

  • Page 142: Specification

    Specification 1. SpecificationS ............. 7-2...

  • Page 143: Specifications

    Specification 1. SpecificationS ► MaJoR SpecificationS iteM RK74pSc Manufacturer Deutz Model TCD.9 L4 Type Turbo Number of Cylinders ENGINE Total Displacement (cu. in.) ,900 (177.0) Gross Power kW (HP) 55.4 (74) Rated Speed rpm ,00 Maximum Torque N-m (lbf-ft)@ rpm 300 (1.4) @ 1,600 Battery 1V, 110AH...
  • Page 144 Specification iteM RK74pSc Pump Capacity (Power Steering) gpm (L/min) 5.8 () Hydrauric System Number of standard remote valves (Additonal Option) Type Lift Points lb (kg) 5,115 (,30) 3 Point Hitch Lift Capacity 5-in. Behind Lift Points lb (kg) 3,418 (1,550) Lift Control Type Position / Draft / Mech Type...
  • Page 145 Specification iteM RK74pSc Overall length with 3-Point Hitch in. (mm) 157.5 (4,00) Overall width in. (mm) 76.4 (1,940) Overall Height in. (mm) 103.3 (,64) Dimensions Wheelbase in. (mm) 86.1 (,188) Min. Ground Clearance in. (mm) 18.3 (465) Min. Turning Radius without brakes in.
  • Page 146 Specification ► tRaveling Speed Traveling Speed @ 00 rpm : km/h (mph) opeRating tHe leveR tRaveling Speed creep Range Shift Main shift forward Reverse 0.39(0.8) 0.8(0.0) 0.57(0.40) 0.4(0.30) 0.8(0.58) 0.6(0.43) 1.09(0.77) 0.79(0.56) 1.4(0.88) 0.90(0.64) 1.8(1.9) 1.33(0.94) .61(1.85) 1.9(1.35) 3.48(.47) .54(1.80) 3.95(.80) .88(.04) 5.8(4.13)
  • Page 147 Specification ► noiSe levelS The tractor is approved in accordance with the applicable EC Directives. to avoid increased noise levels proceed as follows: After maintenance operations or repairs refit all the sound-deadening panels and materials correctly  Do not make changes to the tractor that may lead to an increase in noise emissions. ...
  • Page 148 Specification ► vibRation RefeRRed to tHe opeRatoR poSition The value is referred to the amount of mechanical vibration transmitted by the tractor to WHOLE-BODY as defined by UNI ISO631-1:008. Said value must be utilised for assessment of the vibration exposure risk, but it cannot cover all the possible conditions of use of the tractor since it may vary in accordance with parameters that are not always related to the tractor(terrain, implements, etc.) If the risk assessment cannot be considered to be exhaustive or if the risk may may exceed the val- ues defined in 2002/44/EC, the use of a vibration mater s prescribed.
  • Page 149 Specification MEMO...

  • Page 150: Troubleshooting

    TROUBLESHOOTING 1. ENGINE TROUBLESHOOTING ........8-2 2. CLUTCH, BRAKE AND HyDRAULIC SySTEM TROUBLESHOOTING ...........8-6 3. STEERING wHEEL AND ELECTRIC INSTRUMENTS TROUBLESHOOTING....... 8-7 4. TOwING THE TRACTOR ..........8-8...

  • Page 151: Engine Troubleshooting

    TROUBLESHOOTING 1. ENGINE TROUBLESHOOTING TROUBLE PROBABLE CAUSE SOLUTION • • Clutch pedal released Depress the clutch pedal • • PTO switch set to ON position Set the PTO switch to the OFF position • • Defective safety switch Have it repaired or replaced by workshop The start motor does •...
  • Page 152 TROUBLESHOOTING TROUBLE PROBABLE CAUSE SOLUTION • • Clogged injection nozzle Have it repaired by workshop • • Fuel leak at pipe Tighten the clamp, replace the pipe and machine and attach The engine runs irregularly the copper washer • • Poor fuel injection quality Have it repaired by workshop •...
  • Page 153 TROUBLESHOOTING TROUBLE PROBABLE CAUSE SOLUTION • • Clogged air cleaner Check and clean it The engine produces • • Excessive engine oil amount Check and set it to the proper amount white smoke • • Insufficient fuel supply amount Have it repaired by workshop •...
  • Page 154 TROUBLESHOOTING TROUBLE PROBABLE CAUSE SOLUTION • • Defective oil pump Have it repaired by workshop The oil warning lamp comes on during driving • • Clogged oil filter element Replace the oil filter • • Defective wiring Check for loose or missing terminal, short circuit and poor ground and repair as necessary The charge warning lamp comes on during...

  • Page 155: Clutch, Brake And Hydraulic System Troubleshooting

    TROUBLESHOOTING 2. CLUTCH, BRAKE AND HyDRAULIC SySTEM TROUBLESHOOTING SyMPTOM CAUSE REMEDy Incorrect adjustment Adjust to correct free play   The clutch slips Worm or burnt lining Contact dealer for repair   Clutch Incorrect adjustment Rusty clutch Adjust to correct free play Contact ...

  • Page 156: Steering Wheel And Electric Instruments Troubleshooting

    TROUBLESHOOTING 3. STEERING wHEEL AND ELECTRIC INSTRUMENTS TROUBLESHOOTING SyMPTOM CAUSE REMEDy Wrong toe-in Adjust toe-in   Steering wheel shaking Unequal tire pressure Inflate both to correct pressure   Steering Loose component Tighten or replace if worn   wheel Worn steering shaft Contact dealer for repair...

  • Page 157: Towing The Tractor

    TROUBLESHOOTING 4. TOwING THE TRACTOR CAUTION An operator must always be at  the tractor's controls when the tractor is being towed. DANGER • NEVER permit other persons to access the tractor operator TO801A position during towing. The tractor can be towed only for CAUTION short distances, such as, for exam- We recommend transporting the...
  • Page 158 TROUBLESHOOTING ► TOwING wITH THE ENGINE During road transfers observe the Disengage the power take-off  RUNNING following instructions: and differential locks; Towing with the engine running can Wait until traffic thins before joining Set the shuttle control lever and ...
  • Page 159 TROUBLESHOOTING ► TOwING wITH THE ENGINE Off IMPORTANT With engine stopped and with  forced gearbox lubrication system inoperative the tractor can be transferred to a service centre only when loaded onto a transporter. With engine stopped and with forced gearbox lubrication system inoperative the tractor should not be towed except when safety is at risk.

  • Page 160: Appendix

    APPENDIX 1. POSITION OF THE FUSE ........9-2 2. WIrINg DIAgrAm OF THE ElEcTrIc INSTrUmENT ... 9-2 3. TrAcTOr HISTOrY cArD ........9-3 4. SErVIcE rEcOrD ..........9-4 5. DAIlY OPErATION lOg ........9-5 6. PArT rEPlAcEmENT rEcOrD ......9-6 7.

  • Page 161: Position Of The Fuse

    APPENDIX 2. WIrINg DIAgrAm OF THE ElEcTrIc INSTrUmENT 1. POSITION OF THE FUSE T7O907A Head lamp 1V 55W Fuse box ① Direction signal lamp 1V 1W Slow blow fuse ② Stop lamp back light 1V 1/5W Units for direction ③ Meta panel light 1V 3.4W signal relay for the power...

  • Page 162: Tractor History Card

    APPENDIX 3. TrAcTOr HISTOrY cArD NATUrE OF W/clAIm NO. DATE JOB cArD NO. PArTS rEPlAcEmENT rEmArKS DEFEcT AND DATE 9 - 3...

  • Page 163: Service Record

    APPENDIX 4. SErVIcE rEcOrD DATE TrAcTOr HOUrS NATUrE/TYPE OF rEPAIr/SErVIcE cArrIED OUT 9 - 4...

  • Page 164: Daily Operation Log

    APPENDIX 5. DAIlY OPErATION lOg mAcHINE HOUrS ENgINE OIl DATE JOB DONE FUEl cONSUmPTION rEmArKS TOPPED UP STArT 9 - 5...

  • Page 165: Part Replacement Record

    APPENDIX 6. PArT rEPlAcEmENT rEcOrD DATE PArT DEScrIPTION cOST DATE PArT DEScrIPTION cOST 9 - ...

  • Page 166: Engine Oil Manufacturer

    APPENDIX 7. ENgINE OIl mANUFAcTUrEr mANUFAcTUrEr BrAND NAmE SAE clASS mANUFAcTUrEr BrAND NAmE SAE clASS DEUTZ Ag DEUTZ OEl rondon 10W40 low SAPS 10W-40 TITAN Cargo 10W-30 10W-30 Fuchs Petrolub AG AGCO Parts Premium Grade Plus 10W-40 10W-40 TITAN Cargo 15W-40 15W-40 AGCO Fendt Premium Grade 15W-40...
  • Page 167 APPENDIX mANUFAcTUrEr BrAND NAmE SAE clASS mANUFAcTUrEr BrAND NAmE SAE clASS ROWE HIGHTEC TRUCKSTAR SAE General Petroleum DEOGEN Semi-Synthetic 10W-40 10W-40 IGOL FRANCE PROLANDER AGRI 150 XTREM 10W-40 10W-40 HC-LA ROWE Mineralölwerk GmbH LOTOS S.A. TURDUS POWERTEC 5000 5W30 5W-30 ROWE HIGHTEC TRUCKSTAR SAE 10W-40 LUKOIL Lubricants...
  • Page 168 APPENDIX mANUFAcTUrEr BrAND NAmE SAE clASS mANUFAcTUrEr BrAND NAmE SAE clASS MOTOREX Focus QTM 10W-40 New Process AG – Schmiers- Bucher AG Langenthal SUPER DALLAS SYNKAT SAE 10W-40 10W-40 MOTOREX Nexus FE 5W-30 toffe Castrol Enduron Low SAPS 10W-40 10W-40 OMV truck blue ET SAE 10W-40 10W-40 Castrol Limited...

  • Page 169: Coolant Manufacturer

    APPENDIX 8. cOOlANT mANUFAcTUrEr mANUFAcTUrEr BrAND NAmE mArKETINg ArEA DEUTZ Ag DEUTZ Kühlsystemschutzmittel Weltweit/ Worldwide mANUFAcTUrEr BrAND NAmE mArKETINg ArEA DEUTZ Ag DEUTZ Kühlsystemschutzmittel Weltweit / Worldwide ARAL Antifreeze Extra AVIA AVIA ANTIFREEZE APN BASF Glysantin® G48® BVG-Blume GmbH Mofin Kühlerfrostschutz M48 Premium Protect BUCHER MOTOREX COOLANT G48 Schweiz / Switzerland...
  • Page 170 APPENDIX mANUFAcTUrEr BrAND NAmE mArKETINg ArEA Havoline Dexcool Extended Life Coolant USA / US Havoline XLC Osteuropa, Südamerika / East Europe, South America Delo Extended Life Coolant NF Osteuropa / East Europe Ursa Extended Life Coolant NF Südamerika / South America Chevron Texaco Extended Life Coolant mit Nitrit und Molybdat / with nitrite and molybdat...
  • Page 171 APPENDIX MEMO...

  • Page 172: Index

    INDEX 1. INDEX............10-2...
  • Page 173 INDEX BLOWER CONTROL SWITCH ..........6-7 ABOUT THIS MANUAL ............1-6 BRAKE ...................5-5 ADJUSTING THE BRAKES ..........5-3 BRAKE PEDAL ..............3-1 ADJUSTING THE CLUTCH ..........5-3 ADJUSTING THE THROTTLE LEVE ........5-4 ADJUSTING TOE-IN ............5-4 CAB AIR INTAKE FILTER ............6-1 ADJUSTMENT METHOD .............5-3 CAB CEILING .................6-4 ADJUSTMENT OF THE LIFT LINK ON THE LOWER LINK ...3-3 CABIN SySTEM ..............6-1 ADJUSTMENT OF THE LIFT ROD (LEFT, RIGHT) .....3-3...
  • Page 174 INDEX DAMAGE OF THE ROPS ............. 1-11 CHECKING THE BATTERy ..........5-5 DECALS MOUNTING LOCATION ........- CHECKING THE BELT DRIVE ..........5-7 DESCRIPTION ..............1-8 CHECKING THE WIRING HARNESS AND FUSES ....5-9 DESCRIPTION OF TRACTOR CONTROLS ......3-1 CHECKS AND SERVICE ............5- DIAGNOSING MALFUNCTIONS .........6-15 CIGARETTE LIGHTER ............6-13 DIFF-LOCK PEDAL ..............3-16 CIRCULATION DIFFUSER ..........
  • Page 175 INDEX GREASING THE TRACTOR ..........5- EXTERIOR VIEW ..............1- HAND THROTTLE (THROTTLE LEVER) ......3-11 FALLING OBJECT PROTECTIVE STRUCTURE (FOPS) ...-13 HANDLE FUEL SAFELy AVOID FIRES .........-5 FILLING DIAGRAM & CAPACITy TABLE ......5-10 HEATING AIR CONDITIONER SySTEM ......6-10 FIXATION POINTS OF LOADER ......... 4-11 HEATING SySTEM ..............6-9 FOOT OPERATED ACCELERATOR ........3-1 HEATING SySTEM CONFIGURATION .......6-10...
  • Page 176 INDEX KEEP RIDERS OFF TRACTOR ..........-4 NOISE LEVELS ..............7-7 NOISE LEVELS ..............7-6 NORMAL BRAKING AND PARKING ........4-5 LIGHT SWITCH, INDICATORS AND HORN ......3-3 LONG-TERM STORAGE .............5-31 LOWERING SPEED CONTROL KNOB FOR THE 3 OIL SySTEM ................5-34 POINT HITCH ..............3-0 OPENING METHOD OF EACH COVER ......5-1 LUBRICANTS ...............
  • Page 177 INDEX ROOF HATCH (IF EqUIPPED) ..........6-11 PRACTICE SAFE MAINTENANCE ........-6 ROPS (ROLL OVER PROTECTIVE STRUCTURES) ..1-10 PRECAUTION TO AVOID TIPPING ........-4 PREVENT ACID BURNS ............-7 PREVENT BATTERy EXPLOSIONS ........-7 SAFE OPERATION OF yOUR TRACTOR ......-14 PROTECTION CHILDREN .............-3 SAFETy INSTRUCTIONS ............- PTO CONTROL SWITCH ............3-8 SAFETy PRECAUTIONS ............-1 PTO GEAR SELECTION LEVER .........3-18...
  • Page 178 INDEX SPECIFICATIONS ..............7- TRACTOR AN INTRODUCTION .........1-7 SPECIFICATIONS ..............7- TRACTOR HISTORy CARD ..........9-3 STARTING THE ENGINE ............4- TRACTOR IDENTIFICATION ..........1-5 STAy CLEAR OF ROTATING SHAFTS .........-5 TRACTOR RUNAWAy ............-9 STEERING ................5-5 TRANSMISSION OIL ............5-3 STEERING WHEEL AND ELECTRIC INSTRUMENTS TRAVELING SPEED ..............7-6 TROUBLESHOOTING ............8-7 TRAVELING SPEED ..............7-5 STOPPING THE ENGINE ............4-3...

  • Page 179: Warranty

    INDEX WARMING UP ................4-3 WARNING LIGHTS ...............3-5 WARRANTy ................. 11-1 WARRANTy OF THE PRODUCT ..........1-5 WATER TEMPERATURE ............3-4 WINDSCREEN WASHER TANK ..........6-7 WIPER CONTROL SWITCH ..........6-6 WIRING DIAGRAM OF THE ELECTRIC INSTRUMENT ..9- WORK IN VENTILATED AREA ..........-8 WORKING LAMP SWITCH ............6-6 WORKING LAMPS (FRONT AND REAR) ......6-4 10 - 8...

  • Page 180: Warranty

    WARRANTY 1. ENGINE WARRANTIES ......11-2 2. EMISSION SYSTEM WARRANTY ....11-5 3. RK WARRANTY ........11-13...
  • Page 181 WARRANTY 1. ENGINE WARRNTIES ENGINE lIMITED WARRANTY ■ What is Covered by this Warranty? ENGINE warrants to the original retail purchaser that a new ENGINE TNV common rail series industrial engine will be free from defects in material and/or workmanship for the duration of the warranty period. Note: ENGINE engines may be equipped with external components including, but not limited to: wiring harnesses, electrical devices, control panels, radiators, air filters, fuel filters, and/or exhaust systems that are supplied and/or installed by manufacturers other than ENGINE.
  • Page 182 WARRANTY timing gear, and gear case. The warranty period for both the standard limited warranty and the extended limited warranty (by duration or operation hours) begins on the date of delivery to the original retail purchaser and is valid only until the applicable warranted duration has passed or the operation hours are exceeded, whichever comes first.
  • Page 183 WARRANTY transportation, fuel, mileage, and telephone costs. The limitations in this warranty apply regardless of whether your claims are based on breach of contract, tort (including negligence and strict liability) or any other theory. Any action arising hereunder must be brought within one (1) year after the cause of action accrues or it shall be barred.

  • Page 184: Emission System Warranty

    WARRANTY 2. EMISSION SYSTEM WARRANTY ENGINE CO., lTD. EMISSION CONTROl SYSTEM WARRANTY- USA ONlY Your Warranty Rights and Obligations: The California Air Resources Board (GARB), the United State Environmental Protection Agency (EPA) and ENGINE CO., LTD. hereafter referred to as ENGINE, are pleased to explain the emission control system warranty on your industrial compression-ignition engine.
  • Page 185 WARRANTY Manufacturer's Warranty Period: The model year 1 or later certified and labeled non-road compression-ignition engines are warranted for the periods listed below. if any emission-related part on your engine is found to be defective during the applicable warranty period, the part will be replaced by ENGINE. And its If your engine And its rated...
  • Page 186 WARRANTY Warranty Coverage: This warranty is transferable to each subsequent purchaser for the duration of the warranty period. Repair or replacement of any warranted part will be performed at an authorized ENGINE or distributor. Warranted parts not scheduled for replacement as required maintenance in the owner's manual shall be warranted for the warranty period.
  • Page 187 WARRANTY (D) Intake manifold (E) Turbocharger systems (F) Exhaust manifold (G) EGR system (H) Positive crankcase ventilation system (I) Hoses, belts, connectors ans assemblies associated with emission control systems Since emissions related parts may vary slightly between models, certain models may not contain all of these parts and other models may contain the functional equivalents.
  • Page 188 WARRANTY Owner's Warranty Responsibilities: As the off-road compression-ignition engine owner, you are responsible for the performance of the required maintenance listed in your owner's manual. ENGINE recommends that you retain all documentation, including receipts, covering maintenance on your off-road compression-ignition engine, but ENGINE cannot deny warranty solely for the lack of receipts, or for your failure to ensure the performance of all scheduled maintenance.
  • Page 189 WARRANTY EMISSION-RElATED INSTAllATION INSTRUCTIONS (REF) ■ Failing to follow these instructions when installing a certified engine in a piece of non-road equipment violates Federal Law (0 CFR10.10()), subject to fines or other penalties as described in the clean air act. Installation of Non-road Engines into Equipment To ensure engines operate under the certified configurations, ENGINE has established defined application requirements when installing any certified engine into a piece of equipment.
  • Page 190 WARRANTY Allowable Air Intake Restriction Allowable air intake restriction ≤ kPa (mmAq) Engine model Initial upper limit Upper limit for air cleaner replacement , (00) All TNV models , () Allowable Exhaust Back Pressure Allowable air intake restriction ≤ kPa (mmAq) Engine model Initial upper limit Upper limit for exhaust system cleaning...
  • Page 191 WARRANTY Emission Control label If you install the engine in a way that makes the engine's emission control information label hard to read during normal engine maintenance, you must place a duplicate label on the equipment, as described in 0 CFR 10.10. Fuel Inlet label Unless otherwise specified, ENGINE will also provide a supplemental fuel inlet label with each certified engine for installation on the equipment.

  • Page 192: Rk Warranty

    WARRANTY 3. RK WARRANTY WARRANTY All products manufactured and supplied by RK have been designed and manufactured in compliance with all laws and regulations concerning agricultural equipment. If maintained and used in accordance with the inspections, regular maintenance and usage guidelines specified in the user's manual, this product is guaranteed to always safely maintain its optimum state and performance, as well as being guaranteed as follows.
  • Page 193 WARRANTY ※ (Tractor Rental & Commercial) If the agricultural equipment which you purchased is maintained and used normally in accordance with the inspections, regular maintenance and usage guidelines in the user's manual provided by our company, our company shall provide repairs and replacement at our expense for any parts which are revealed by technical analysis during the warranty period below to be defective due to a flaw in the materials or manufacturing.
  • Page 194 WARRANTY COVERAGE This Limited warranty is limited to RK repairing or replacing, at RK's option, warranted parts by an authorized RK RK Tractor store at no charge for either the parts or services. Parts replaced under this Limited Warranty are only warranted for the balance of the warranty period.
  • Page 195 WARRANTY 3. The Limited Warranty is exclusive and in lieu of all other warranties, whether written, Oral, express or implied, including any warranty of merchantability or fitness for particular purpose. The liability of RK under this warranty is expressly limited to the provlsions in the Limited Warranty and in no event shall RK incur any Iiability(including liability for general, special, incidental or consequential damages, or economic or moral loss, arising out of any failure of the Products) which is not expressly assumed by RK under this...
  • Page 196 4. PDI ChECKlIST TRACTOR Confirm Confirm Item Inspection Description Item Inspection Description 1. Hydraulic lifting/lowering opera- 1. Engine start and stop Hydraulic tion of implement Device . Operation sound (noise) . PTO operation . Amount of Oil and Leakage Steering system 1. Power steering operation Engine .

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