ROTORFLUSH Jasper Series Use And Maintenance Instruction Manual

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T22-400R, T37-400R, T55-400R, T75H-400R
T22H-400R, T37H-400R, T55H-400R, T75H-400R
USE AND MAINTENANCE INSTRUCTION MANUAL
For three phase pumps it is imperative that electrical connections are made so that the
impellers rotate in the correct direction. If the pumps are run in the wrong direction for
more than a few seconds serious damage may result which will invalidate the guarantee.
Read paragraph 9.3 before installation for the method of checking correct direction of
rotation.
Although the filters are self-cleaning there may over time be a build-up of detritus in the
pores of the mesh which the self-cleaning mechanism cannot remove.
For stainless steel filter mesh use a pressure washer to very thoroughly clean the outside
of the mesh.
For nylon screens either clean low pressure water or replacement inserts are available
from Rotorflush Filters Ltd.
If the pump is run with the filter screen clogged it may cause the pump to overheat and
seriously damage the motor invalidating the guarantee. The use of appropriate cos phi
load monitoring and dry running protection is essential with all models.
In most conditions the filter should be inspected every 2 months. In some situations it
may require more frequent inspection and if required cleaning.
Stainless steel screens should be thoroughly cleaned with a pressure washer. Nylon
screens should be cleaned with gentle running water or replaced. It is recommended
that nylon screens are replaced at these intervals:
Nylon screens:
Stainless steel
screens:
ROTORFLUSH FILTERPUMPS
Jasper Range Models:
TO BE KEPT BY THE USER
300 micron every 5000 hours of use or every year.
115 micron every 1000 hours of use or 6 monthly.
These should be pressure washed at least every year, but may be
more frequently depending on conditions.
Rotorflush Jasper Range 400R Instructions and Use v 3.0.docx
www.rotorflush.com
Page 1 of 15

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  • Page 1 115 micron every 1000 hours of use or 6 monthly. Stainless steel These should be pressure washed at least every year, but may be screens: more frequently depending on conditions. Rotorflush Jasper Range 400R Instructions and Use v 3.0.docx www.rotorflush.com Page 1 of 15...
  • Page 2: Table Of Contents

    Diagram for Installation with Minimum Functional Distances............ 12 15.3. Rating Plate Example ........................13 INFORMATION ON AIR-BORNE NOISE (as per EEC 89/392 p. 1.7.4.f)............14 WASTE DISPOSAL............................14 DECLARATION OF CONFORMITY ......................... 14 Rotorflush Jasper Range 400R Instructions and Use v 3.0.docx www.rotorflush.com Page 2 of 15...
  • Page 3: Manufacturer & Product Identification Data

    Follow the advice given to ensure correct operation and optimum performance of the Filterpump. For any other information, please contact Rotorflush Filters THESE INSTRUCTIONS AND ILLUSTRATIONS ARE SUBJECT TO COPYRIGHT AND MUST NOT BE COPIED IN WHOLE OR IN PART Rotorflush Jasper Range 400R Instructions and Use v 3.0.docx www.rotorflush.com Page 3 of 15...
  • Page 4: General Safety Warnings

    GENERAL SAFETY WARNINGS FAILURE TO OBSERVE THESE WARNINGS AND/OR ANY TAMPERING WITH THE FILTERPUMP EXEMPTS ROTORFLUSH FILTERS FROM ALL RESPONSIBILITY IN THE EVENT OF PERSONAL INJURY OR DAMAGE TO EQUIPMENT OR PROPERTY AND/OR TO THE FILTERPUMP Read this manual carefully and check to ensure that the Filterpump has been properly installed and connected in accordance with relevant safety standards before starting the Filterpump.
  • Page 5: Description

    DESCRIPTION 5.1. General Description Rotorflush JASPER - 400 Series Filterpumps are all similar from the functional and constructive point of view; the only differences are the following: power flow rate head weight dimensions Rotorflush JASPER Filterpumps are used for handling water containing total suspended solids not greater than 2,000 mg/litre dry weight at temperatures up to 40°C (Section 7.1).
  • Page 6: Contemplated And Non-Contemplated Use

    Failure to respect the prescribed limits constitutes a situation of use that is technically improper and may endanger the safety of persons and thus EXEMPTS ROTORFLUSH FILTERS FROM ANY RESPONSIBILITY IN THE EVENT OF ACCIDENTS TO PERSONS OR DAMAGE TO EQUIPMENT OR PROPERTY AND/OR TO THE FILTERPUMP, THEREBY RENDERING THE GUARANTEE INVALID.
  • Page 7: Transport

    The installation of the electrical pump can involve a certain amount of complexity. For this reason, it must be performed by competent and authorised installers. Rotorflush Jasper Range 400R Instructions and Use v 3.0.docx www.rotorflush.com Page 7 of 15...
  • Page 8: Fixed Installation

    10.1.6. If there is the need to install a non-return valve onto the delivery pipes, make sure it is placed away from the Filterpump filter screen to avoid priming problems when first starting or after emptying. Rotorflush Jasper Range 400R Instructions and Use v 3.0.docx www.rotorflush.com Page 8 of 15...
  • Page 9: Temporary Installation (For Temporary Use)

    The basic Filterpump has no separate parts or accessories, so no assembly is required for installation. If the Filterpump is to be used with the Rotorflush Valve Control System, the assembly instructions provided with the Control Valve system must be followed.
  • Page 10: Use And Start-Up (As Per Eec 98/37 P.1.7.4.A; En 292-2 P. 5.5.1.D)

    These should be pressure washed at least every year, but may be more frequently depending on conditions. Check the condition of the electric power cable; if it is damaged, contact the dealer or Rotorflush Filters Ltd to have it replaced.
  • Page 11: Troubleshooting

    TYPE OF FAULT: The pump stops after brief periods of operation (tripping the thermal protection) CAUSE REMEDY Liquid temperature too high The temperature exceeds the technical limits of the pump Internal defect Contact Rotorflush Filters Rotorflush Jasper Range 400R Instructions and Use v 3.0.docx www.rotorflush.com Page 11 of 15...
  • Page 12: Technical Information

    A.200mm min gap to side of tank B.100mm min gap to top of sediment or detritus at bottom of tank C. 420mm minimum immersion from bottom of filter Rotorflush Jasper Range 400R Instructions and Use v 3.0.docx www.rotorflush.com Page 12 of 15...
  • Page 13: Rating Plate Example

    (17) "IP" Protection classification (18) “m" Max operational depth (19) "Ins. C. F S1" Insulation class and duty type (20) "Weight" Weight (21) "P/N" Part number Rotorflush Jasper Range 400R Instructions and Use v 3.0.docx www.rotorflush.com Page 13 of 15...
  • Page 14: Information On Air-Borne Noise (As Per Eec 89/392 P. 1.7.4.F)

    18. DECLARATION OF CONFORMITY DECLARATION OF CONFORMITY We, ROTORFLUSH FILTERS LIMITED, declare under our own responsibility that our products Filterpump Jasper T22-400R, T37-400R, T55-400R & T-75-400R conform to the Machinery Directive 89/392/CEE as modified by Directives 91/368/CEE, 93/44/CEE. 93/68/CEE, to the Low Tension Directive 73/23/CEE, as modified by Directive 93/68/CEE and to the Electromagnetic Compatibility Directive 89/336/CEE as modified by Directive 93/68/CEE.
  • Page 15 Rotorflush Jasper Range 400R Instructions and Use v 3.0.docx www.rotorflush.com Page 15 of 15...

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