Related Manuals for NTN-SNR SmartTEMP Series
Summary of Contents for NTN-SNR SmartTEMP Series
- Page 1 USER MANUAL SmartTEMP www.ntn-snr.com With You S • M • L • XL • XL Pivot • XXL • XXXL...
- Page 2 Check delivery for possible damage caused by transport without delay. Should damage be detected, please inform carriers immediately. As our products are subject to continuous improvement, we reserve the right to make changes. During unboxing, check if parts are missing (see chapter INSTALLATION - Scope of delivery). If so, please contact your local distributor.
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Page 3: Table Of Contents
CONTENTS INDUCTION HEATING Operating conditions SAFETY GUIDELINES Safety precautions Safety instructions Safety features INSTALLATION Scope of delivery Unboxing Installation process SETTING UP THE WORKPIECE Choosing the yoke Positioning the magnetic temperature probe(s) OPERATION Temperature Mode, one sensor Ramp Mode Temperature Mode, two sensors Time Mode User menu MAINTENANCE... -
Page 5: Induction Heating
INDUCTION HEATING SmartTEMP induction heaters are used to heat rolling bearings. Other metal components forming a closed circuit such as bushings, shrink rings, pulleys and gears can also be heated. This will facilitate mounting where an interference fit is required. Our range of standard heaters are designed to heat the workpiece to a maximum temperature of 240ºC (464°F). -
Page 6: Safety Guidelines
The operating instructions should always be followed when using an induction heater. NTN-SNR Roulements shall not be held liable for damages caused by improper handling or by use which does not comply with the designated purpose. Prerequisites for the operator: He/she must be authorised for use of the heater and must be familiar with the safety precautions. -
Page 7: Safety Instructions
SAFETY INSTRUCTIONS The user should have an appreciation of the contents of this user manual, and be familiar with safe workshop practices. Follow the user manual at all times. Ensure that the induction heater operates at the correct supply voltage. If the heater is not supplied with a plug, changes should only be made by a suitably qualified electrician. -
Page 8: Safety Features
SAFETY FEATURES Should an error occur during the heating process, the induction heater will automatically stop. The corresponding error will be displayed on screen. In the case of user error, the display indicates what steps are to be taken to correct the problem. More information about the types of errors can be found in chapter ERRORS. -
Page 9: Installation
INSTALLATION SCOPE OF DELIVERY Contents of the box 1. SmartTEMP S / M / L / XL / XL Pivot / XXL / XXXL 2. Yoke(s) (different according to the model) 3. Temperature probe (the second probe is optional according to the model) 4. -
Page 10: Installation Process
INSTALLATION PROCESS Ensure that supply voltage and current meet the specifications. These can be found on the type plate at the back of the induction heater. Not all of our induction heaters are provided with a plug, mainly because there are a large number of plug types. -
Page 11: Setting Up The Workpiece
SETTING UP THE WORKPIECE The workpiece can be set up in two different ways and must never touch the housing. Small objects are to be heated in a vertical position. SmartTEMP XL Pivot VERTICAL HORIZONTAL SmartTEMP XXXL VERTICAL HORIZONTAL Use appropriate hoisting equipment for heavy components and yokes. Manual lifting of heavy objects is a common cause of injury. -
Page 12: Positioning The Magnetic Temperature Probe(S)
When using Ramp Mode or Temperature Mode with two sensors, the actual effective power will constantly change during the heating cycle. This is done automatically. When using Time Mode or Temperature Mode with one sensor, the standard effective power is 100%. Turning the power down is needed when: Applying smaller yokes, especially during continuous use. -
Page 13: Operation
OPERATION When the induction heater is turned on, the homescreen can show up to four buttons with different modes; Time Mode is always available. Temperature Mode (with 1 sensor) and Ramp Mode will be enabled when one sensor is inserted. An extra Temperature Mode (with 2 sensors) will be enabled when a second sensor is inserted. -
Page 14: Temperature Mode, One Sensor
TEMPERATURE MODE, ONE SENSOR 1. PREPARATION To change the – Press to change the temperature, press temperature (max. 240°C). Press when the temperature is Otherwise, proceed to step 2. set. 2. HEATING PROCESS Alternatively, to start the OPTIONAL Press to start the heating process, press the start heating cycle and stand at a button on the remote. -
Page 15: Ramp Mode
RAMP MODE 1. PREPARATION To change the – Press to change the temperature, press temperature (max. 240°C). Press when the temperature is set. To change the heating time, – press Press to change the time. Otherwise, proceed Press when the time is set. to step 2. -
Page 16: Temperature Mode, Two Sensors
TEMPERATURE MODE, TWO SENSORS 1. PREPARATION To change the – Press to change the temperature, press temperature (max. 240°C). Press when the temperature is To change set. the ∆ temperature, – press Press to change the ∆ temperature (min. 20°C). Otherwise, proceed to step 2. -
Page 17: Time Mode
TIME MODE 1. PREPARATION To change the heating – Press to change time, press the time (max. 99:59). Otherwise, proceed Press when the time to step 2. is set. 2. HEATING PROCESS Alternatively, to start the OPTIONAL Press to start the heating process, press the start heating cycle and stand at a button on the remote. -
Page 18: User Menu
USER MENU The user menu can be accessed by pressing the start/stop button for 8 seconds. Within this menu, the user can view and/or change the following settings: Reset to Factory Settings Calibration Sensor 2 Exit (Discard Changes) Each user setting will be reset to its original The temperature of sensor 2 can be set if it is recent adjustments... -
Page 19: Maintenance
MAINTENANCE Store in a dry, frost-proof area, free from humidity. Keep clean with a soft, dry cloth. Keep the display clean for optimal responsiveness and to avoid any scratches. Keep the contact parts of the heater core poles greased. Grease regularly with an acid-free grease for optimal contact and to avoid corrosion (in the case of heaters with a pivoting yoke, also grease the vertical pin regularly). -
Page 20: Malfunction
MALFUNCTION If a loud vibrating noise is heard: Stop the heating cycle by pressing the start/stop button. Are the contact surfaces clean and greased sufficiently? Are the yokes 100% in contact with the surface? If this is not the case adjust the yoke with instructions below. ADJUSTING THE YOKE Check if the machine milled surface is smooth. -
Page 21: Errors
ERRORS The induction heater can display two different kinds of errors: User errors (indicated by blue background) and Fatal errors (indicated by red background). The type of error message determines the difficulty of the action needed to make the induction heater function properly. Most of the User errors are easy to solve, as the user interface will provide a suggestion for troubleshooting. -
Page 22: Specifications
SPECIFICATIONS SmartTEMP Base dimensions: 450 x 210 x 275 mm SmartTEMP Base dimensions: 540 x 275 x 365 mm Pivoting yoke SmartTEMP Base dimensions: 695 x 330 x 435 mm Pivoting yoke... - Page 23 SmartTEMP XL XL Pivot Base dimensions: 850 x 410 x 1050 mm SmartTEMP Base dimensions: 1080 x 500 x 1350 mm SmartTEMP XXXL Base dimensions: 1500 x 800 x 1600 mm...
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Page 24: Dimensions
DIMENSIONS SmartTEMP has an adjustable rack which gives it a larger surface area to hold larger workpieces. The heater core itself is non-adjustable. With a set of extension yokes the height can be extended. SmartTEMP extension ø400 yokes SmartTEMP ø500 extension yokes SmartTEMP... -
Page 25: Workpiece Dimensions
WORKPIECE DIMENSIONS HORIZONTAL (IN MILLIMETERS) SmartTEMP Min. bore ø 66 ø 80 ø 108 Max. outer diameter ø 400 ø 500 ø 600 Max. width Max. width incl. ext. yokes VERTICAL (IN MILLIMETERS) SmartTEMP Max. outer diameter ø 330 ø 416 ø... -
Page 26: Technical Data
TECHNICAL DATA SmartTEMP Electricity Power rating 3 kVA 3.7 kVA 8 kVA Voltage 110 - 230 V 110 - 230 V 400 - 575 V Current max. 13 A 16 A 20 A Frequency 50 / 60 Hz 50 / 60 Hz 50 / 60 Hz Controls for Max. - Page 27 TECHNICAL DATA SmartTEMP XL Pivot XXL XXXL Electricity Power rating 12.8 kVa 12.8 kVa 25.2 kVa 40 kVa Voltage 400 - 480 - 575 V 400 - 480 - 575 V 400 - 480 - 575 V 400 - 480 - 575 V Current max.
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Page 28: Further Information
FURTHER INFORMATION Error report Shown in display Heating graph Shown in display Heating temperature (1 sensor) Set and actual temperature, time and power Heating time Set and actual time Heating time / temp. ramp Set and actual temperature, time and power External interface 1 USB 2.0 Port External interface 2... -
Page 29: Electrical Drawing
ELECTRICAL DRAWING SmartTEMP Clixon input L1 / X... - Page 30 ELECTRICAL DRAWING SmartTEMP Clixon input 130V-230V 380V-575V...
- Page 31 ELECTRICAL DRAWING SmartTEMP XL XL Pivot Start/Stop...
- Page 32 ELECTRICAL DRAWING SmartTEMP...
- Page 33 ELECTRICAL DRAWING SmartTEMP XXXL...
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Page 34: Declaration Of Conformity
DECLARATION OF CONFORMITY Manufacturer NTN-SNR ROULEMENTS Address 1 rue des usines 74000 ANNECY FRANCE We hereby declare that the supplied version of Name product SmartTEMP S / M / L / XL / XL Pivot / XXL / XXXL Type product... - Page 35 NOTES...
- Page 36 NTN-SNR ROULEMENTS is strictly prohibited. Legal action may be brought against anyone breaching the terms of this paragraph.NTN-SNR ROULEMENTS shall not be held liable for any errors or omissions that may have crept into this document despite the care taken in drafting it. Due to our policy of continuous research and development, we reserve the right to make changes without notice to all or part of the products and specifications mentioned in this document.
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