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Aiwa CA-DW539 Service Manual
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Aiwa CA-DW539 Service Manual

Compact disc carry component system
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3 7 63 1515 0
SERVICE MANUAL
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L 13942296513
COMPACT DISC CARRY
COMPONENT SYSTEM
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http://www.xiaoyu163.com
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S/M Code No. 09-025-354-3N2
http://www.xiaoyu163.com
CA-DW539
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BASIC TAPE MECHANISM : ZZM-2 PR3NC1
BASIC CD MECHANISM : KSM213CDM
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Summary of Contents for Aiwa CA-DW539

  • Page 1 CA-DW539 U(ST) 3 7 63 1515 0 SERVICE MANUAL L 13942296513 COMPACT DISC CARRY BASIC TAPE MECHANISM : ZZM-2 PR3NC1 COMPONENT SYSTEM BASIC CD MECHANISM : KSM213CDM u163 S/M Code No. 09-025-354-3N2 http://www.xiaoyu163.com...

  • Page 2: Specifications

    http://www.xiaoyu163.com SPECIFICATIONS 3 7 63 1515 0 • L 13942296513 Design and specifications are subject to change without notice u163 http://www.xiaoyu163.com...

  • Page 3: Protection Of Eyes From Laser Beam During Servicing

    http://www.xiaoyu163.com PROTECTION OF EYES FROM LASER BEAM DURING SERVICING 3 7 63 1515 0 CAUTION This set employs laser. Therefore, be sure to follow carefully the instructions below when servicing. Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardousradiation exposure.
  • Page 4 Components marked X and R are not designated as spare parts for after sales service, and will not be stocked at the spare parts centers. UNIT-NAME ! C REF-NO PARTS-NO PARTS-NAME SUFFIX&MODEL CA-DW539 O AS1001 8B-CT5-913-010 IB,U(ESF)FM CA-DW539 O AS1002 8A-CLB-961-210 RC UNIT,RC-AAT11 O AS1003 87-A80-109-010 AC CORD,HK7281 BLK U L 13942296513 u163...

  • Page 5: Electrical Parts List

    UNIT-NAME ! C REF-NO PARTS-NO PARTS-NAME SUFFIX&MODEL CA-DW539 0401 87-010-403-080 ELEC CAP 3.3u/50V (M) SME TP= 0402 87-010-197-080 CHIP CAP S 0.01U/25V (K) B TP 0403 87-010-263-080 ELEC CAP 100UF/10V (M) SME TP 0404 87-010-248-080 ELEC CAP 220U/10V (M) SME 0405 87-010-197-080 CHIP CAP S 0.01U/25V (K) B TP...
  • Page 6 Components marked X and R are not designated as spare parts for after sales service, and will not be stocked at the spare parts centers. UNIT-NAME ! C REF-NO PARTS-NO PARTS-NAME SUFFIX&MODEL CA-DW539 4004 87-010-322-080 CHIP.CAP,S 100P/50V (J) CH TP 4005 87-010-322-080 CHIP.CAP,S 100P/50V (J) CH TP 4006 87-010-322-080 CHIP.CAP,S 100P/50V (J) CH TP 4007 87-010-178-080 CHIP CAP 1000P/50V (K) B TP=8 4010 87-018-209-080 AXIAL CAP 0.1UF/50V (Z) F TP=...
  • Page 7 Components marked X and R are not designated as spare parts for after sales service, and will not be stocked at the spare parts centers. UNIT-NAME ! C REF-NO PARTS-NO PARTS-NAME SUFFIX&MODEL CA-DW539 0467 88-118-333-080 CHIP RES 1/10W (J) 33K ohm T 0469 88-118-473-080 CHIP RES 1/10W (J) 47Kohm TP 0475 88-118-101-080 CHIP RES 1/10W (J) 100ohm TP= 0476 88-118-229-080 CHIP RES 2.2ohm 1/10W TP=8mm...
  • Page 8 Components marked X and R are not designated as spare parts for after sales service, and will not be stocked at the spare parts centers. UNIT-NAME ! C REF-NO PARTS-NO PARTS-NAME SUFFIX&MODEL CA-DW539 FRONT 0606 8B-CTA-971-010 FIXED IND 15UH FRONT 0 LCD0601 8B-CT5-601-010 LCD AIW4239-32P2N...
  • Page 9 Components marked X and R are not designated as spare parts for after sales service, and will not be stocked at the spare parts centers. UNIT-NAME ! C REF-NO PARTS-NO PARTS-NAME SUFFIX&MODEL CA-DW539 FRONT 0 SW 0612 87-A91-704-080 TACT SWITCH H=5.0mm FRONT 0 SW 0613 87-A91-704-080 TACT SWITCH H=5.0mm FRONT 0 SW 0614 87-A91-704-080 TACT SWITCH H=5.0mm...
  • Page 10 Components marked X and R are not designated as spare parts for after sales service, and will not be stocked at the spare parts centers. UNIT-NAME ! C REF-NO PARTS-NO PARTS-NAME SUFFIX&MODEL CA-DW539 MAIN 0215 87-A10-201-080 CHIP CAP 0.33/50V (Z) F MAIN 0216 87-A10-201-080 CHIP CAP 0.33/50V (Z) F MAIN 0231 87-015-632-080 CHIP CAP 0.015UF/50V (Z) F...
  • Page 11 Components marked X and R are not designated as spare parts for after sales service, and will not be stocked at the spare parts centers. UNIT-NAME ! C REF-NO PARTS-NO PARTS-NAME SUFFIX&MODEL CA-DW539 MAIN 0491 87-015-819-080 CHIP.CAP 0.01U/50V (K) B TP=8 MAIN 0492 87-010-221-080 ELEC CAP 470u/10V (M) SME...
  • Page 12 Components marked X and R are not designated as spare parts for after sales service, and will not be stocked at the spare parts centers. UNIT-NAME ! C REF-NO PARTS-NO PARTS-NAME SUFFIX&MODEL CA-DW539 MAIN 0492 87-A30-623-080 D TRANSISTOR DTC124XSA TP(87- MAIN 0501 89-112-965-080 TRANSISTOR 2SA1296GR TPE2...
  • Page 13 Components marked X and R are not designated as spare parts for after sales service, and will not be stocked at the spare parts centers. UNIT-NAME ! C REF-NO PARTS-NO PARTS-NAME SUFFIX&MODEL CA-DW539 MAIN 0273 88-118-102-080 CHIP RES 1/10W (J) 1Kohm TP=8 MAIN 0274 88-118-102-080 CHIP RES 1/10W (J) 1Kohm TP=8...
  • Page 14 Components marked X and R are not designated as spare parts for after sales service, and will not be stocked at the spare parts centers. UNIT-NAME ! C REF-NO PARTS-NO PARTS-NAME SUFFIX&MODEL CA-DW539 POWER 0904 87-A10-577-080 CER CAP 0.022UF/50V (Z) F POWER 0901 87-A40-465-090 DIODE FR202...

  • Page 15: Transistor Illustration

    http://www.xiaoyu163.com 3 7 63 1515 0 • Regarding connectors, they are not stocked as they are not the initial order items. The connectors are available after they are supplied from connector manufacturers upon the order is received. CHIP RESISTOR PART CODE Chip Resistor Part Coding Figure Resistor Code...
  • Page 16 http://www.xiaoyu163.com SCHEMATIC DIAGRAM - 1/4 (MAIN-1/2, DECK/AMP/POWER SECTION) 3 7 6 3 1 5 1 5 0 TO FRONT C.B 1C,2C,10C-28C TO JACK C.B 1D-5D MAIN C.B-1/3 (DECK/AMP SECTION) 10/50 1/50 1/50 1/50 100/16 C293 0.01 4.7/50 R293 4.7/50 POWER 1000/16 R273 0.22/50...
  • Page 17 http://www.xiaoyu163.com SCHEMATIC DIAGRAM - 2/4 (MAIN -2/2, TUNER SECTION) 3 7 6 3 1 5 1 5 0 MAIN C.B-2/3 (TUNER SECTION) L003,TC001 L004 L005 L006 AM TRACKING ADJ. AM VT ADJ. FM TRACKING ADJ. FM VT ADJ. OSC COIL AM 1 3 9 4 2 2 9 6 5 1 3 0.027 0.027...
  • Page 18 http://www.xiaoyu163.com SCHEMATIC DIAGRAM - 3/4 (CD SECTION) 3 7 6 3 1 5 1 5 0 CD C.B 47/10 100/10 3.3/50 220/10 C4120 0.056 2SA933AS(R) DTC114TKA 1000P 100/50 16.93MHz 10/50 0.22/50 2.7K 5.6K KRC104S KRC104S 2700P 10/50 100K 1000P 1000P 0.018 10/50 220/10...
  • Page 19 http://www.xiaoyu163.com SCHEMATIC DIAGRAM - 4/4 (FRONT/JACK SECTION) 3 7 6 3 1 5 1 5 0 FRONT C.B AIW4239-32P2N DISPLAY SPS-442-1-F1 REMOTE SENSOR 1N4148M DTC124XSA CON601 1N4148M CD DOOR SWITCH 1N4148M 1N4148M LC867132V-5T98 1N4148M 1 3 9 4 2 2 9 6 5 1 3 LED609 BT-H203D-31 RED LED610...
  • Page 20 http://www.xiaoyu163.com WIRING - 1/2 (MAIN C.B / CD C.B / FRONT C.B / JACK C.B) 3 7 6 3 1 5 1 5 0 L002 IC001 L406 L005 CON601 L006 C4120 L606 1 3 9 4 2 2 9 6 5 1 3 Q521 Q308 w w w...
  • Page 21 http://www.xiaoyu163.com WIRING - 2/2 (POWER C.B / MOTOR C.B) 3 7 63 1515 0 MOTOR C.B (SLED MOTOR) J901 AC 120V 60Hz (INSIDE LIMIT SW) (SPINDLE MOTOR) L 13942296513 POWER C.B PR901 u163 -21-...
  • Page 22 http://www.xiaoyu163.com ELECTRICAL ADJUSTMENT-1/1 3 7 6 3 1 5 1 5 0 < TUNER SECTION > 1. AM IF Adjustment L007 ............... 530kHz 2. AM VT Adjustment L003 • Test point: C39 + Settings: BAR ANT • Adjustment location: L004 Method: Set to AM 1710kHz adjust L004 so that the test FRONT C.B...
  • Page 23 http://www.xiaoyu163.com LCD DISPLAY -1/1 (AIW4239-32P2N) GRID ASSIGNMENT 3 7 63 1515 0 ANODE CONNECTION L 13942296513 u163 -23- http://www.xiaoyu163.com...
  • Page 24 http://www.xiaoyu163.com IC BLOCK DIAGRAM -1/2 3 7 63 1515 0 IC, TA2149N IC, BA3416BL DECK R DECK L DECK R DECK L R OUT L OUT L 13942296513 TAPE SELECT IC, LC72121M u163 -24- http://www.xiaoyu163.com...

  • Page 25: Ic Block Diagram -2

    http://www.xiaoyu163.com IC BLOCK DIAGRAM -2/2 3 7 63 1515 0 IC, LA6541D L 13942296513 IC, M61515FP IN1-R IN1-L Mono.SW IN2-R IN2-L IN3-R IN3-L MUTE IN4-R IN4-L RECOUT-R RECOUT-L Treble Treble boost boost SEND-R SEND-L RETURN-R RETURN-L TONE-H-R TONE-H-L TONE-L-R TONE-L-L Bass Bass boost...
  • Page 26 http://www.xiaoyu163.com IC DESCRIPTION-1/3 (LA9241ML)-1/2 3 7 63 1515 0 Pin No. Pin Name Description Pin to which external pickup photo diode is connected. RF signal is created by adding with the FIN2 FIN1 pin signal. FE signal is created by subtracting from the FIN1 pin signal. FIN1 Pin to which external pickup photo diode is connected.
  • Page 27 http://www.xiaoyu163.com IC DESCRIPTION-1/3 (LA9241ML)-2/2 3 7 63 1515 0 Pin No. Pin Name Description Pin from which TES signal is output to DSP. “High Frequency Level” is used to judge whether the main beam position is on top of bit or on top of mirror.
  • Page 28 http://www.xiaoyu163.com IC DESCRIPTION-2/3 (LC78622NE)-1/2 3 7 63 1515 0 Pin No. Pin Name Description DEFI Defect sense signal (DEF) input pin. (Connect to 0V when not used). Test signal input pin with built-in pull-down resistor. Be sure to connect to 0V. Phase comparator output pin to control external VCO.
  • Page 29 http://www.xiaoyu163.com IC DESCRIPTION-2/3 (LC78622NE)-2/2 3 7 63 1515 0 Pin No. Pin Name Description XVDD — Crystal oscillator power supply pin. XOUT Pin to which external 16.9344 MHz crystal oscillator is connected. XVSS — Crystal oscillator GND pin. Be sure to connect to 0V. SBSY Subcode block sync signal output pin.
  • Page 30 http://www.xiaoyu163.com IC DESCRIPTION-3/3 (LC867132V-5T98)-1/2 3 7 63 1515 0 Pin No. Pin Name Description O-RMC/CE CD read/write control output and TU CE. O-DATA Data output to M62495FP. O-CLK Output CLK to tuner PLL. TU-DI — Data output to LC72121M. O-CLKSFT Clock shift output of the microcomputer.
  • Page 31 http://www.xiaoyu163.com IC DESCRIPTION-3/3 (LC867132V-5T98)-2/2 3 7 63 1515 0 Pin No. Pin Name Description O-TU LED LED ON/OFF control output for TU functions. O-TA LED LED ON/OFF control output for TAPE functions. (Not connected) O-ROCK LED LED ON/OFF control output for ROCK. (Not connected) O-POP LED LED ON/OFF control output for POP.
  • Page 32 http://www.xiaoyu163.com MECHANICAL EXPLODED VIEW -1/1 3 7 6 3 1 5 1 5 0 1 3 9 4 2 2 9 6 5 1 3 w w w u 1 6 3 -32- http://www.xiaoyu163.com...
  • Page 33 8B-CT5-050-010 CABI,REAR SPKR L RF O MC1053 8B-CT5-051-010 CABI,REAR SPKR R RF O MC1053a 8B-CTA-209-010 HLDR,SPKR O MC1054 8A-CT6-630-010 SPKR,120 2.7OHM RED O MC1055 87-B00-010-010 BADGE,AIWA 30.5-5.2 S 2.5L O MC1056 8B-CT5-014-010 LENS,Q-SURROUND O MC1057 8B-CT5-047-010 LENS,FUNC RF CA-DW539 O MC1058...
  • Page 34 Components marked X and R are not designated as spare parts for after sales service, and will not be stocked at the spare parts centers. UNIT-NAME ! C REF-NO PARTS-NO PARTS-NAME SUFFIX&MODEL CA-DW539 0 MC1B 87-761-096-410 VFT2+3-10 W/O SLOT 0 MC1C 87-067-758-010 BVT2+3-12 W/O SLOT...
  • Page 35 http://www.xiaoyu163.com COLOR NAME TABLE -1/1 3 7 63 1515 0 Basic color symbol Color Basic color symbol Color Basic color symbol Color Black Cream Orange Green Gray Blue Transparent Blue Gold Pink Silver Titan Silver Brown Violet White Transparent White Yellow Transparent Yellow Metallic Blue...
  • Page 36 http://www.xiaoyu163.com TAPE MECHANISM EXPLODED VIEW-1/1 (ZZM-2 PR3NC1) 3 7 6 3 1 5 1 5 0 1 3 9 4 2 2 9 6 5 1 3 w w w u 1 6 3 -36- http://www.xiaoyu163.com...
  • Page 37 http://www.xiaoyu163.com TAPE MECHANISM PARTS LIST -1/1 (ZZM-2 PR3NC1) = ! SAFTY PARTS = Components marked All components used on this model at the production line are shown in this service manual. 3 7 63 1515 0 However, please note that not all components will be available as spare parts for after-sales service. Components marked S and O are designated as spare parts for service and will be stocked at the spare parts centers.
  • Page 38 http://www.xiaoyu163.com TAPE MECHANISM OTHER PARTS LIST -1/1 (ZZM-2 PR3NC1) = ! SAFTY PARTS = Components marked All components used on this model at the production line are shown in this service manual. 3 7 63 1515 0 However, please note that not all components will be available as spare parts for after-sales service. Components marked S and O are designated as spare parts for service and will be stocked at the spare parts centers.
  • Page 39 http://www.xiaoyu163.com CD MECHANISM EXPLODED VIEW -1/1 (KSM213CDM) 3 7 63 1515 0 COVER L 13942296513 u163 -39- http://www.xiaoyu163.com...
  • Page 40 http://www.xiaoyu163.com CD MECHANISM PARTS LIST -1/1 (KSM213CDM) = ! SAFTY PARTS = Components marked All components used on this model at the production line are shown in this service manual. 3 7 63 1515 0 However, please note that not all components will be available as spare parts for after-sales service. Components marked S and O are designated as spare parts for service and will be stocked at the spare parts centers.
  • Page 41 Components marked X and R are not designated as spare parts for after sales service, and will not be stocked at the spare parts centers. UNIT-NAME ! C REF-NO PARTS-NO PARTS-NAME SUFFIX&MODEL CA-DW539 87-B50-054-010 WARR-CARD,USA CUST/PORTABLE 87-B40-090-010 BAG,PV 0.04-400-500 PL 93-704-336-010 SH,FOAMED-MAT 0.31-750-250 88-CD5-608-010 SHLD-PLATE,PT BTM 87-033-220-010 PIN DIA1 COATING 87-051-183-010 BAG,PV 0.03-120-280...
  • Page 42 http://www.xiaoyu163.com 3 7 63 1515 0 L 13942296513 u163 2–11, IKENOHATA 1–CHOME, TAITO-KU, TOKYO 110-8710, JAPAN TEL:03 (3827) 3111 H251941 Printed in Singapore http://www.xiaoyu163.com...