FreeWave FGRIO-M User Manual
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FreeWave FGRIO-M User Manual

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FGRIO System User Manual
Version 1
FGRIO Master
FGRIO Slave
FGR2-IO Slave
FGRIO-M
FGRIO-S
FGR2-IOS-CE-U
RSPSupply - 1-888-532-2706 - www.RSPSupply.com
http://www.RSPSupply.com/p-20028-FreeWave-FGR2-IO-IOE-Radio-Enclosed-900-MHz-I/O-Slave-Radio.aspx

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  • Page 1 FGRIO System User Manual Version 1 FGRIO Master FGRIO Slave FGR2-IO Slave FGRIO-M FGRIO-S FGR2-IOS-CE-U RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-20028-FreeWave-FGR2-IO-IOE-Radio-Enclosed-900-MHz-I/O-Slave-Radio.aspx...
  • Page 2 Warning—Explosion Hazard—Substitution of components may impair suitability for Class I, Division 2. The diagnostics port and cable do not have a latching connector and cannot be used in a hazardous location. RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-20028-FreeWave-FGR2-IO-IOE-Radio-Enclosed-900-MHz-I/O-Slave-Radio.aspx...

  • Page 3: Table Of Contents

    Network ID …………………………..………………………………..15 FGRIO Setup………………………..……………………...….………..16-17 Set Up with Tool Suite………..…………..………..……………………………...………18-26 FGRIO Master…………………………..……………………………………..….18-21 Operation Mode ………………..……………………………………….…..18 Call Book……………………………………..……………………………….18 Radio Transmission Characteristics …………..…………………..…….….19 Max and Min Packet Sizes …………….……...……………………...19 RF Data Rate ……………………….………...……………………….19 Multipoint Parameters…………………………………...………………19-20 Number of Repeaters…………………………………...…………….19 RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-20028-FreeWave-FGR2-IO-IOE-Radio-Enclosed-900-MHz-I/O-Slave-Radio.aspx...
  • Page 4 Signal Coupling for Analog Input 3 and Analog Input 4 ...…29-30 4-20 Milliamp Sensor, Analog Input 3 or Analog Input 4…… ……...30-31 Digital Input …………………………………….…………………..32 Digital Output …………………………… …..……………………………32 FGRIO Master ……………………………………..…… …………………….33-34 Rx, Tx, B+ ……………………………… …...…………………………..33 Analog Output ..….……………………………..………… ………………33 RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-20028-FreeWave-FGR2-IO-IOE-Radio-Enclosed-900-MHz-I/O-Slave-Radio.aspx...
  • Page 5 Table of Contents Digital Output …………………………………………….…………………33 Digital Input …………………………………….……………….………….23 Sensor Power………………………..……………………………………33-34 Link Alarms ………………………………………………………..………..34 Frequently Asked Questions ... …….……………………………….……….……….…34-35 Wiring Diagram …………………………………………………………………………….36 Specifications …………………………...……………………………………………….27-39 RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-20028-FreeWave-FGR2-IO-IOE-Radio-Enclosed-900-MHz-I/O-Slave-Radio.aspx...

  • Page 6: Description

    FGRIO or FGR2-IO Slaves. The FGRIO Master does not operate as a Slave/ Repeater in the SCADA system. FGRIO Slave – FreeWave wireless radio transceiver that accepts up to a total of 4 input signals from sensors, then transmits these signals over air to the FGRIO Master. Two of the 4 available input signals can only be transmitted as analog signals and are labeled as Analog Input 1 and Analog Input 2 on the Slave’s terminal block.
  • Page 7 VSNS- This is screw terminal # 7 on the IO Slave. This is an output used to power sensors/ transmitters. The maximum output voltage of this terminal is 20VDC for the FGRIO-S and 30VDC for the FGR2-IOS-C-U and FGR2-IOS-CE-U RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-20028-FreeWave-FGR2-IO-IOE-Radio-Enclosed-900-MHz-I/O-Slave-Radio.aspx...

  • Page 8: Diagrams

    Digital Output 4 Rx Data • • • Link Alarm Link Alarm Link Alarm Tx Data • • • CMD Alarm CMD Alarm CMD Alarm B+ In • • • Not Used Not Used Not Used RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-20028-FreeWave-FGR2-IO-IOE-Radio-Enclosed-900-MHz-I/O-Slave-Radio.aspx...
  • Page 9 Analog Input 3* Analog Input 3* Note: *Analog Output 2 is not available in the IO Wire Replacement mode. Analog Inputs 3 and 4 are 0- 3.3VDC inputs. See wiring diagrams on pages 29-31 for details. RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-20028-FreeWave-FGR2-IO-IOE-Radio-Enclosed-900-MHz-I/O-Slave-Radio.aspx...

  • Page 10: Leds

    FGR Serial Network. The IO functionality is turned on in Menu 9– FGRIO Set Up, in HyperTerminal. Note: Setting (E), FGRIO Master, should only be selected when the FGRIO System is operating inde- pendently of an FGR FreeWave Network. Fig. 5 Use this Operation Mode when the...

  • Page 11: Fgrio Master

    255). Programming both the Call Book and Network ID settings is unique to the FGRIO System and must be done for both integrated and stand alone applications. Note: The FGRIO Master does not function as a Slave/Repeater in the SCADA network. RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-20028-FreeWave-FGR2-IO-IOE-Radio-Enclosed-900-MHz-I/O-Slave-Radio.aspx...

  • Page 12: Fgrio Setup

    Set Up with HyperTerminal (cont.) FGRIO Master (9) FGRIO Setup– Outputs on the FGRIO Master are mapped to inputs on the IO Slave. Fig. 7 RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-20028-FreeWave-FGR2-IO-IOE-Radio-Enclosed-900-MHz-I/O-Slave-Radio.aspx...
  • Page 13 0. Next, go to the table above, find call book entry # 0, then go to the column for IO Slave Ana- log Input #2. The value listed is 2. A 2 will be entered for Analog Output #1 of the FGRIO Master. RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-20028-FreeWave-FGR2-IO-IOE-Radio-Enclosed-900-MHz-I/O-Slave-Radio.aspx...

  • Page 14: Fgrio Setup

    IO Slave. A setting of 1, “Gated”, is used when the RTU provides a switched power output to control powering the sensors at the IO Slave and analog outputs of the FGRIO Master on and off. RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-20028-FreeWave-FGR2-IO-IOE-Radio-Enclosed-900-MHz-I/O-Slave-Radio.aspx...

  • Page 15: Io Slave

    (1) Max Packet Size and (2) Min Packet Size– The FGRIO System requires a minimum combined packet size of 48 Bytes. The following is a list of the available packet sizes that can be used (Figure 11, next page). RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-20028-FreeWave-FGR2-IO-IOE-Radio-Enclosed-900-MHz-I/O-Slave-Radio.aspx...

  • Page 16: Rf Data Rate

    255). Use the same Network ID for the IO Slave as was used for the FGRIO Master. Programming both the Call Book and Network ID settings is unique to the FGRIO System and must be done for both integrated and stand alone applications. RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-20028-FreeWave-FGR2-IO-IOE-Radio-Enclosed-900-MHz-I/O-Slave-Radio.aspx...

  • Page 17: Fgrio Setup

    (I and J) AI(DI1) and AI(DI2) Filter do not apply in the FGRIO network. Note: Both of the IO Slave Digital Outputs may be driven by the same FGRIO Master Input. RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-20028-FreeWave-FGR2-IO-IOE-Radio-Enclosed-900-MHz-I/O-Slave-Radio.aspx...
  • Page 18 Set Up with HyperTerminal (cont.) (9) FGRIO Setup (cont.) Fig. 12 RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-20028-FreeWave-FGR2-IO-IOE-Radio-Enclosed-900-MHz-I/O-Slave-Radio.aspx...

  • Page 19: Set Up With Tool Suite

    0) Set Operation Mode Tab-(Figure 13) Point to MultiPoint Slave– Choose this setting when the FGRIO System is being inte- grated into an FGR FreeWave Network. The IO functionality is turned on under the IO Set- tings tab. Note: Setting (E), FGRIO Master, should only be selected when the FGRIO System is operating inde- pendently of an FGR FreeWave Network.

  • Page 20: Radio Transmission Characteristics

    Programming both the Call Book and Network ID settings is unique to the FGRIO System and must be done for both integrated and stand alone applications. Note: The FGRIO Master does not function as a Slave/Repeater in the SCADA network. RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-20028-FreeWave-FGR2-IO-IOE-Radio-Enclosed-900-MHz-I/O-Slave-Radio.aspx...

  • Page 21: Fgrio Master

    Mapping– In the IO Settings tab of the FGRIO-M, the FGRIO-M outputs are mapped to the IO-Slave inputs. To map, select the appropriate Slave input from the drop down box next to the master’s output.
  • Page 22 IO Slave. A setting of Gated, is used when the RTU provides a switched power output to control powering the sensors at the IO Slave and analog outputs of the FGRIO Master on and off. Figure 16 RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-20028-FreeWave-FGR2-IO-IOE-Radio-Enclosed-900-MHz-I/O-Slave-Radio.aspx...
  • Page 23 ID as the rest of the network. Programming both the Call Book and Network ID set- tings is unique to the FGRIO System and must be done for both integrated and stand alone applications. RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-20028-FreeWave-FGR2-IO-IOE-Radio-Enclosed-900-MHz-I/O-Slave-Radio.aspx...
  • Page 24 Master. Once the FGRIO Master is linked to the Network Master, then the IO Slave will be able to link back to the FGRIO Master. With a lower Retry Timeout setting, it will take less time for the IO Slave to link to the FGRIO Master. Figure 18 RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-20028-FreeWave-FGR2-IO-IOE-Radio-Enclosed-900-MHz-I/O-Slave-Radio.aspx...
  • Page 25 Network ID being used for the Network must be set from 1-4095. (Do NOT use 255). Programming both the Call Book and Network ID settings is unique to the FGRIO System and must be done for both integrated and stand alone applications. Figure 19 RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-20028-FreeWave-FGR2-IO-IOE-Radio-Enclosed-900-MHz-I/O-Slave-Radio.aspx...

  • Page 26: Wire Replacement

    GND switch input, pull down so that unused inputs read “0” as DIs or ~0 as auxiliary ana- logs, or float to not load analog inputs. Note: Both of the IO Slave Digital Outputs may be driven by the same FGRIO Master Input. RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-20028-FreeWave-FGR2-IO-IOE-Radio-Enclosed-900-MHz-I/O-Slave-Radio.aspx...

  • Page 27: Installation

    IO Slave. Rated total current draw from VSNS is 40 mA or less. • Sensor Output Wire is connected to Analog Input 1 screw terminal #8 or Analog In- put 2 screw terminal #10 on the terminal block of the IO Slave. RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-20028-FreeWave-FGR2-IO-IOE-Radio-Enclosed-900-MHz-I/O-Slave-Radio.aspx...
  • Page 28 8-Analog Input 1 • 7-VSNS • 6-Ground Sensor #2 • 5-Digital Output 2 • 4-Digital Output 1 • 3-Ground • 2-Digital Input 2 OR Analog Input 4* • 1-Digital Input 1 OR Analog Input 3* RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-20028-FreeWave-FGR2-IO-IOE-Radio-Enclosed-900-MHz-I/O-Slave-Radio.aspx...

  • Page 29: Volt Sensor, Analog Input 3 Or Analog Input 4

    (3) 1-5 Volt Sensor, Analog Input 3 or Analog Input 4 With FGRIO-S firmware 2.65IO or FGR2-IOS firmware 9.7, and FGRIO-M firmware 2.65, the Digital Inputs (DIs) of the FGRIO-S or FGR2-IOS may be digitized to 10 bit resolution and mapped to Analog Outputs (AOs) on the FRGIO-M.

  • Page 30: Signal Coupling For Analog Input 3 And Analog Input 4

    As stated above, the DI does not have sufficient voltage range for direct connection to typical transducer outputs, so the input must be restricted. For signal replication, it is assumed the input signal level will be halved, and the measured value sent to the FGRIO-M doubled, to achieve an overall 1:1 signal reproduction.

  • Page 31: Milliamp Sensor, Analog Input 3 Or Analog Input 4

    DC supply. On the next page are two diagrams showing the connection of a 4-20 milliamp sensor to Analog Input 3 (Figures 25 and 26): RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-20028-FreeWave-FGR2-IO-IOE-Radio-Enclosed-900-MHz-I/O-Slave-Radio.aspx...

  • Page 32: Milliamp Sensor, Analog Input 3 Or Analog Input 4

    Installation (cont.) (4) 4-20 Milliamp Sensor, Analog Input 3 or Analog Input 4 Figure 25 Figure 26 RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-20028-FreeWave-FGR2-IO-IOE-Radio-Enclosed-900-MHz-I/O-Slave-Radio.aspx...

  • Page 33: Digital Input

    Typical set up of Digital Output wiring between Solenoid and IO Slave: Solenoid Digital Output 1 Solar Panel/ Battery Terminal Block of IO Slave RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-20028-FreeWave-FGR2-IO-IOE-Radio-Enclosed-900-MHz-I/O-Slave-Radio.aspx...

  • Page 34: Fgrio Master

    If the RTU provides a switched sensor power output, connect it to this terminal. Verify that the level at Sensor Power falls to < 1.0 V when de-asserted to ensure the slaves will mirror. If not, connect additional pull-down resistance externally. RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-20028-FreeWave-FGR2-IO-IOE-Radio-Enclosed-900-MHz-I/O-Slave-Radio.aspx...

  • Page 35: Link Alarms

    Master to the rest of the existing network, repeaters can be used as they already are in existing FreeWave networks. The FGRIO Master will not function as a Slave/Repeater Q: Can the FGRIO Master operate as Slave/Repeater in the overall network? A: The FGRIO Master currently does not have the capability to operate as a Slave/Repeater.
  • Page 36 Frequently Asked Questions Q: Can data be sent directly from the IO Slave to the Master of the FreeWave network? A: No. The FGRIO system functions as wire replacement only. The IO Slave does not have the capability of transmitting data directly to the Master of the network.
  • Page 37 RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-20028-FreeWave-FGR2-IO-IOE-Radio-Enclosed-900-MHz-I/O-Slave-Radio.aspx...

  • Page 38: Specifications

    Transmit Output Power Output Power FGRIO-M: 5 mW to 1 W (+30 dBm) FGRIO-S: 100 mW (+20 dBm). FGRIO-M: 5 mW to 1 W (+30 dBm) FGRIO-S: 100 mW (+20 dBm). FRG2-IOS: 5mW to 1W (+30 dBm) FRG2-IOS: 5mW to 1W (+30 dBm)
  • Page 39 2329B-DGR09RAS 2329B-DGR09RAS Analog Signals Number of Signals FGRIO-S or FGR2-IOS: up to 4 Inputs; FGRIO-M: 4 Outputs; 1 to 4 -S per -M Analog Input 1 and 2:0-5.625V, 94Kohms, 67Hz Lowpass filter Analog Input Range, Resistance, Bandwidth and 50/60Hz Notch Analog Inputs 3 and 4: 0-3.3V Master + Slave System Resolution Analog Inputs 1 and 2:16 Bits;...
  • Page 40 > 40mA; shutdown at < 50mA; 166 msec retry. ESD Immunity: Human Body Model 15 KV ESD Immunity: Machine Model 8 KV For questions or Technical Support pleas contact FreeWave technical support at: 303 381 9200 or moreinfo@freewave.com RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-20028-FreeWave-FGR2-IO-IOE-Radio-Enclosed-900-MHz-I/O-Slave-Radio.aspx...

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