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Sondermann MAGSON MAS Type 4 Operating Manual

Magnetically coupled self-priming centrifugal pumps
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MAGSON magnetically coupled self-priming
centrifugal pumps
MAS types 4-6
Operating Manual

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Summary of Contents for Sondermann MAGSON MAS Type 4

  • Page 1 MAGSON magnetically coupled self-priming centrifugal pumps MAS types 4-6 Operating Manual...

  • Page 2: Table Of Contents

    Table of Contents Declaration of conformity ............5 Basic information ..............7 2.1 Notes on the operating manual ..............7 2.2 Validity of data ..................7 2.3 Purpose ....................7 2.4 Use to the intended purpose ..............7 2.5 Anticipated misuse ..................8 2.6 Limits of use ....................
  • Page 3 6.3.4 Flange or threaded connections............. 18 6.3.5 Electrical connection ..............19 6.3.6 Controlling the direction of rotation ..........20 Putting into operation ............. 21 7.1 Safety precautions .................. 21 7.2 Preparatory work ..................21 7.3 Putting into operation ................22 7.4 Possible malfunction when putting the pump into operation ......
  • Page 4 Appendix ................... 32 Technical data of MAS BG 4 - 6 ............... 32 Exploded view MAS BG 4................. 35 Exploded view MAS BG 5................. 37 Exploded view MAS BG 6; 2.2 kW ............39 Exploded view MAS BG 6; 3.0 – 4.0 kW ..........41 Sicherheitshinweis Elektromotor ..............

  • Page 5: Declaration Of Conformity

    Dresdner Bank AG, Köln Kto. 3 739 958 (BLZ 370 800 40) DE52 3708 0040 0373 9958 00 e-mail: info@sondermann-pumpen.de - Internet: http:// www.sondermann.com Ust-IdNr./V.A.T.-id.-No.: DE122907251 Geschäftsführer/Managing Dir.: Klaus Hahn, HRA Köln 1739 - Sitz der Ges.: Köln - Registered Office: Köln -...
  • Page 6 Type C standard 809:1998+A1:2009/AC:2010 Pumps and pump units for liquids – Common safety requirements Standard EN 61000-6-4:2007/A1:2011 Electromagnetic compatibility (EMC) - Part 6-4: Generic standards; Emission standards for industrial environments EN 61000-6-2:2005/AC:2005 Electromagnetic compatibility (EMC) - Part 6-2: Generic standards - Immunity for industrial environments Rotating electrical machines –...

  • Page 7: Basic Information

    2. Basic information Notes on the operating manual This operating manual has been prepared to meet all product-specific and user-related requirements of the law and of all relevant regulations and rules, technical standards, directives and agreements. The manual includes important information on the functioning of MAGSON magnetically coupled centrifugal pumps and how to use, install, service and dispose of them.

  • Page 8: Anticipated Misuse

    The pump must only be used to the intended purpose specified by this operating manual. Inappropriate operation or insufficient service and maintenance will cancel the right to all warranty claims. Contact details SONDERMANN Pumpen + Filter GmbH & Co. KG August-Horch-Strasse 2 51149 Cologne (Porz), Germany...

  • Page 9: Safety

    Safety Standards and directives Name Contents 2006/42/EG Directive 2006/42/EC of the European Parliament and of the Council of 17 May 2006 on machinery, and amending Directive 95/16/ECG (recast) (1) 2014/30/EU Directive 2014/30/EU of the European Parliament and of the Council of 26 February 2014 on the harmonisation of the laws of the Member States relating to electromagnetic compatibility (recast) Table 1: European Directives...

  • Page 10: Depiction Of Safety Instructions

    Depiction of safety instructions All safety instructions of this document are marked with symbols designed on the basis of the SAFE principle. Each of them describes the kind and source of danger, possible consequences and information on how to avert them. DANGER The symbol warns you of a potential accident resulting from ignoring safety or other instructions.

  • Page 11: Technical Information

    4. Technical Information General description MAGSON type MAS magnetically coupled centrifugal pumps are self-priming centrifugal pumps made of plastic and built in horizontal single-stage monoblock design. A magnetic coupling connects the pump to the motor and transmits the power of the motor to the impeller.

  • Page 12: Type Codes And Materials

    Type codes and materials The type code on the nameplate informs you about the pump materials in contact with fluid. Overview of available materials being in contact with fluid: Component Symbol Material Temperature polypropylene 0 to 70°C ETFE ethylene tetrafluoride ethylene -20 to +100°C All components PTFE...
  • Page 13 NOTE Pump housings made of PP are of dark blue colour. Pump housings made of ETFE are of black colour and marked with a yellow ETFE sticker. WARNING Danger of chemical non-resistance of components Make sure that the materials used for making the pump are resistant to the fluid(s) delivered. Chemical non-resistance may result in leakage of fluid.

  • Page 14: Structure Of Magson Mas

    Structure of MAGSON MAS Abb. 1: Structure of MAS BG 5 Pump casing Shaft mounting Impeller magnet Casing-O-Ring Rear casing with shaft Mounting flange Bracket with base Outer magnet Motor 10 Lose flange 11 Filling plug 12 Drain plug Picture shows a MAS BG 5. Other sizes may differ, please refer spare part drawing within appendix...

  • Page 15: Transport And Temporary Storage

    5. Transport and temporary storage Safety instruction WARNING Danger of getting jammed or bruised during transport of the pump Make sure to use lifting devices suitable to the weight of the pump. Do not remove the lifting device before you have put down the pump safely. Transport 1.

  • Page 16: Installation

    Installation 1. Install the pump in a horizontal position. For any other installation position, please contact the manufacturer. 2. Remove all covers and caps from the flanges before installing the pump. 3. The Pump is self-priming. Therefore it can be placed above liquid level. 4.

  • Page 17: Suction Line

    6.3.2 Suction line ATTENTION Risk of damaging the pump by cavitation When installing the suction line, make sure to meet the NSPH value given in the æ Appendix page 32 foll.. If the NPSH falls below this value, there will be cavitation resulting in running noise, drumming and vibration of the pump.

  • Page 18: Flange Or Threaded Connections

    6.3.4 Flange or threaded connections MAGSON MAS pumps of types BG4 to BG6 are equipped with slip-on flanges as standard features. The rotating flange allows you to easily connect the pump without considering the angular position of the mating flange. Do not use hard material to seal the flange but appropriate elastomer seals.

  • Page 19: Electrical Connection

    3. Screw the threaded adapter to the pump housing using the strap wrench. Make sure that the O-ring fits exactly into the groove of the inner thread. 6.3.5 Electrical connection NOTE Qualified personnel only are allowed to connect the pump to the electrical mains. All electrical connections and the installation of additional protection devices has to be done in accordance with the regulations of your local power supplier and the VDE Association of German Electrical Engineers.

  • Page 20: Controlling The Direction Of Rotation

    6.3.6 Controlling the direction of rotation ATTENTION Dry-running will damage the pump Do not check the direction of rotation when there is no fluid in the pump! Mind the direction of rotation indicated by an arrow on the pump. Before verifying it after the installation, fill the pump housing and suction line with water or fluid (refer item 2).

  • Page 21: Putting Into Operation

    Putting into operation Safety precautions WARNING Danger of breaking during operation Regularly check the pump for damages. If there is damage, the pump must not be operated! Replace wearing parts at regular intervals. Do not operate the pump to other than the intended purpose. WARNING Risk of electrical hazards when touching parts carrying voltage by fault Fasten all loose connections.

  • Page 22: Putting Into Operation

    Putting into operation 1. Switch on the motor. 2. Pump starts to suck the air from suction pipe. This may take between 5 – 10 minutes depending size and length of suction pipe As soon as the suction pipe is filled completely with fluid the normal pump operation starts.

  • Page 23: Shut-Down Procedure

    8. Shut-down procedure 1. Switch off the motor. 2. Close the shut-off valves. 3. When some fluid remains within the pump, secure the shut-off valves to prevent an accidental opening. 4. In case of crystallizing fluids, heat both the pump and the piping. Protect freezing fluids against frost.

  • Page 24: Service And Maintenance

    9. Service and maintenance Safety precautions WARNING Risk of electrical hazards when touching parts carrying voltage by fault Only qualified and authorized personnel are allowed to work on motors at a standstill. The motors have to be disconnected and secured against any accidental start. Strictly follow the instructions of the motor manufacturer.

  • Page 25: Preventive Maintenance

    Preventive maintenance 9.3.1 Overall pump Check the pump at regular intervals for 1. vibrations or unusual noise, 2. a minimum volume flow of at least 5% of the maximum volume flow, 3. changes in normal operating conditions, overheating or dry-running, 4.

  • Page 26: Motor

    NOTE All spare parts are available at Sondermann Pumpen + Filter GmbH & Co. KG. See the Appendix for the spare parts lists. When delivering dirty, muddy or crystallizing fluids, you should check and clean the pump at shorter intervals.

  • Page 27: Dismantling And Replacing The Motor

    Dismantling and replacing the motor The back pull-out design allows you to replace the entire drive unit without dismounting the pump. So neither the pump nor the piping has to be drained. Just loosen the 4 motor screws and pull the motor off the pump.

  • Page 28: Disassembling The Pump Head

    Dismantling the pump head Dismantling pump head – explosion drawing 4. Pull off the complete casing (1) 7. Take rear casing (4) off the bracket 5. Pull off the impeller magnet (2) 6. Remove casing O-Ring (3) Caution: Strong magnetic forces and risk of bruises! Disassembling the pump head Press out the sleeve bearing...

  • Page 29: Assembling The Pump

    Assembling the pump To reassemble the dismantled pump, proceed as follows: Place the driving magnet on the motor shaft and align it. Valid for motor with following power: 0,37; 0,55; 0,75; 1,1; 3,0; 4,0; 5,5 kW Valid for motor with following power: 1,5;...

  • Page 30: Troubleshooting

    10. Troubleshooting Malfunction Cause Elimination The pump does not start No voltage. Check the voltage. when being switched on. The impeller jams. Check both the impeller and the fan blade of the motor for easy movement. The magnetic coupling The relative density Reduce the delivery rate;...
  • Page 31 Malfunction Cause Elimination The delivery rate is too Pump losses are less Reduce the flow rate of the high. significant than discharge line. presumed. Reduce the impeller diameter. Use a frequency converter to adjust the motor speed. Unusual mechanical Damaged bearing of the Take the motor off the pump running noise.

  • Page 32: Appendix

    Appendix Technical data of MAS BG 4 - 6 Tab. 5: Technical data of MAS BG 4...
  • Page 33 Abb. 2: Technical drawing of MAS BG 4 Centrifugal pump MAGSON Issue 1| 2019-01 Appendix...
  • Page 34 Fig. 3: performance curves MAS, measured with water @ 20°C...

  • Page 35: B) Exploded View Mas Bg 4

    Exploded view MAS BG 4 Centrifugal pump MAGSON Issue 1| 2019-01 Appendix...
  • Page 36 Spare parts list MAS BG 4 Part no. Quantity Article no. Name Material Pump casing see technical data sheet Mounting flange Cast iron Rear casing see technical data sheet Shaft aluminum oxide ceramic 99.7% 230.847 Impeller magnet see technical data sheet Sleeve bearing SiC / PTFE 314.1...

  • Page 37: C) Exploded View Mas Bg 5

    Exploded view MAS BG 5 Centrifugal pump MAGSON Issue 1| 2019-01 Appendix...
  • Page 38 Spare parts list MAS BG 5 Part no. Quantity Article no. Name Material Pump casing see technical data sheet Mounting flange Cast iron Rear casing see technical data sheet Shaft aluminum oxide ceramic 99.7% 230.847 Impeller magnet see technical data sheet Sleeve bearing SiC / PTFE 314.1...

  • Page 39: D)Exploded View Mas Bg 6; 2.2 Kw

    D)Exploded view MAS BG 6; 2.2 kW Centrifugal pump MAGSON Issue 1| 2019-01 Appendix...
  • Page 40 Spare parts list MAS BG 6; 2.2 kW Part no. Quantity Article no. Name Material Pump casing see technical data sheet Mounting flange Cast iron Rear casing see technical data sheet Shaft aluminum oxide ceramic 99.7% 230.847 Impeller magnet see technical data sheet Sleeve bearing SiC / PTFE 314.1...

  • Page 41: E) Exploded View Mas Bg 6; 3.0 - 4.0 Kw

    Exploded view MAS BG 6; 3.0 – 4.0 kW Centrifugal pump MAGSON Issue 1| 2019-01 Appendix...
  • Page 42 Spare parts list MAS BG 6; 3.0 – 4.0 kW Part no. Quantity Article no. Name Material Pump casing see technical data sheet Mounting flange Cast iron Rear casing see technical data sheet Shaft aluminum oxide ceramic 99.7% 230.847 Impeller magnet see technical data sheet Sleeve bearing SiC / PTFE...

  • Page 43: F) Sicherheitshinweis Elektromotor

    Safety informations electric motor Centrifugal pump MAGSON Issue 1| 2019-01 Appendix...

  • Page 44: G)Declaration Of Decontamination

    Notwithstanding the receipt of this declaration, we reserve the right to reject its repair for other reasons. No SONDERMANN product or component of them will be accepted for service or repair unless the declaration of decontamination is enclosed! Apart from that, we do NOT accept any pump that has been operated with radioactive substances.
  • Page 45 Declaration of Decontamination The undersigned herewith declare that the following pump and its accessories are harmless and ask you to service and/or repair it for them. Type: ..............................................Serial number: ........................Date of delivery: ........................Kind of problem: ..............................................
  • Page 47 Centrifugal pump MAGSON Issue 1| 2019-01 Index...
  • Page 48 This operating manual is protected by copyright and must not be copied nor transmitted or used in any form or by any means in full or in parts, unless explicitly authorized in writing by SONDERMANN Pumpen + Filter GmbH & Co. KG.

This manual is also suitable for:

Magson mas type 5Magson mas seriesMagson mas type 6

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