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HYCON Hydraulic Post Driver Operating Manual

From serial no. 13110
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HPD
Hydraulic
Post Driver
From serial No. 13110
Revised 03.04.2019
Prior to Operation
We thank you for choosing a
HYCON Post Driver.
To ensure smooth operation
and long-lasting performance
of your new post driver, we
recommend you to study this
operating manual carefully and
pay special attention to the
chapters about
Safety and Service
Precautions
and
Oil Flow and Pressure
We hope you will be satisfied
with your new HYCON post
driver.
Best regards
HYCON A/S
HYCON A/S
Juelstrupparken 11
DK-9530 Støvring
Denmark
Tel: +45 9647 5200
Fax: +45 9647 5201
Mail
hycon@hycon.dk
www.hycon.dk

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Summary of Contents for HYCON Hydraulic Post Driver

  • Page 1 Safety and Service Precautions Oil Flow and Pressure HYCON A/S Juelstrupparken 11 We hope you will be satisfied DK-9530 Støvring Denmark with your new HYCON post driver. Tel: +45 9647 5200 Fax: +45 9647 5201 Best regards Mail hycon@hycon.dk www.hycon.dk...

  • Page 2: Table Of Contents

    Contents Page Safety Precautions ......................2 Oil Flow and Pressure ....................4 Vibration Level ......................4 Starting Instructions ..................... 5 Technical Data ......................7 Performance Chart ....................... 8 Connection to Hydraulic Power Sources ................9 Service and Maintenance ....................9 Trouble Shooting ......................

  • Page 3: Safety Precautions

    Safety Precautions  Only use the post driver in accordance with the local working regulations on allowed working time based on post driver vibration level. Working with the post driver longer than prescribed may damage the operator. Please refer to the chapter about vibrations, page 4. ...
  • Page 4  Always make sure that the post driver labels and warning signs are legible.  Always use hoses, couplings and spares as such recommend by HYCON A/S.  Repairs may only be carried out by experienced personnel. ...

  • Page 5: Oil Flow And Pressure

    A too high oil flow and/or a too high pressure results in overload of the post driver, meaning that the lifetime of your new HYCON post driver will not be as expected, and that your service and repair costs will be too high.

  • Page 6: Starting Instructions

    Starting Instructions START – NO REMOTE  Mount adaptor designed for the post  Connect hoses – clean couplings before connection  Set the power source on ”ON”  Press the trigger lever towards the handle  Always hold the post driver at right angle towards the post START –...
  • Page 7  Lift the post and driver to a vertical position as shown in fig. 2  To start the post driver move the control valve to the ON-position. Fig 3 STOP  Let go of the trigger lever or move the control valve to OFF-position ...

  • Page 8: Technical Data

    Technical Data Post Driver 30 l.p.m. Weight Post Driver Service weight incl. adaptor and hoses EHTMA category Oil flow l.p.m. (g.p.m.) 30 (8) Working pressure Bar (psi) 120 (1750) Max. setting pressure relief valve Bar (psi) 160 (2300) Max. return pressure Bar (psi) 15 (220) Blow frequency...

  • Page 9: Performance Chart

    Performance Chart HYCON Post Driver Maximum length of different size hoses. 3/8" hose diameter 1/2" hose diameter 5/8" hose diameter 30 l.p.m. Pressure from power pack: 150 bar., Flow: 30 l.p.m., zero elevation, 2 set couplings per 10 m hose.

  • Page 10: Connection To Hydraulic Power Sources

     the power source must be adjusted to correct output  or you can choose to mount a HYCON oil flow divider to protect the post driver against overload  or you can choose one of our HYCON powerpacks. Your dealer can guide you in choosing the right powerpack.

  • Page 11: Trouble Shooting

    Trouble Shooting Before you start locating faults, check that the oil flow from the power source is correct and that the pressure relief valve is set correctly. Follow the instructions in the workshop manual of the power source. Problem Cause Solution Post driver does not start, there Trigger mechanism does not...

  • Page 12: Oil Types

    Oil Types The HYCON post driver use standard hydraulic oil, i.e. all types of mineral oil and biodegradable oil, which comply with the following values: Recommended viscosity 20-40 cSt Permitted viscosity 15-1000 cSt Viscosity index Min. 100 Temperature area -20° to +70° C If using biodegradable oil, we recommend the use of oil based on rape.

  • Page 13: Ec-Declaration Of Conformity

    EC-Declaration of Conformity HYCON A/S Juelstrupparken 11 DK-9530 Støvring Denmark Tel: +45 9647 5200 Fax: +45 9647 5201 Mail hycon@hycon.dk www.hycon.dk We hereby declare that HPD post driver, from serial No. 13110 is manufactured in conformity with the EC Directive 2006/42/EC.

  • Page 14: Warranty Terms

    Warranty Terms We grant 12 months warranty from the first date of operation – however, not more than 18 months from the date of delivery. The warranty applies to faults that can be related to construction and production errors. Faults caused by incorrect operation, incorrect handling, lack of maintenance or the like, will not be accepted as warranty.

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