Workhorse ODYSSEY O4400F Owner's Manual

Manual printing press, floor model

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Owner's Manual
ODYSSEY FLOOR MODEL
O-6400-F shown
67-1455 rev 118
1
3730 E. Southern Avenue, Phoenix, AZ 85040 USA
800-778-8779
Workhorseproducts.com

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Summary of Contents for Workhorse ODYSSEY O4400F

  • Page 1 Owner’s Manual ODYSSEY FLOOR MODEL O-6400-F shown 67-1455 rev 118 3730 E. Southern Avenue, Phoenix, AZ 85040 USA 800-778-8779 Workhorseproducts.com...
  • Page 2: Table Of Contents

    Table of Contents I. Introduction & Safety Information……………………………………….…………………………………3 II. Specifications …………………………………………………………………………………………………………4 III. Parts for Assembly………………………………………………………………………………………………….5 IV. Disassembling Press for Small Entryways………………………………………………………………..7 V. Assembly Step 1: Installing the Spring Assemblies……………………………………………………………..8 Step 2: Installing the Pallet Arms………………………………………………………………………10 Step 3: Installing the Pallets…………………………………………………………………………..…11 Step 4: Leveling the Press…………………………………………………………………………………12 V.
  • Page 3: Introduction & Safety Information

    If shipping damage has occurred, immediately contact the carrier to file a claim and contact Workhorse Products at 800-778-8779.
  • Page 4: Specifications

    Specifications O4400F 4 Color, 4 Station Max Screen: 44" (112 cm) Dimensions: 90” x 34-36” (229 cm x 86-91 cm) O6400F 6 Color, 4 Station Max Screen: 25" (64 cm) Dimensions: 90” x 34-36” (229 cm x 86-91 cm) 3730 E. Southern Avenue, Phoenix, AZ 85040 USA 800-778-8779 Workhorseproducts.com...
  • Page 5: Parts For Assembly

    Parts for Assembly O-6400-F shown ITEM # PART NUMBER DESCRIPTION O-4400F O-6400-F OD-44–MP or OD-64-MP MAIN ASSEMBLY (AS SHIPPED) 21016 SPRING PACKS 21017 PALLET ARMS 75-20-1618 PALLETS 16 X 18 41-HB-M10-60 HEX BOLTS 42-NYL-M10-10 NYLON LOCK NUTS 43-FIT-M10-10 FLAT WASHERS 41-HTB-3125-15 HEX TAP BOLTS 43-LOK-3125-20...
  • Page 6 Parts for Assembly The Odyssey is shipped partially disassembled to prevent damage to unit during transportation. O-4400-F O-6400-F FULLY ASSEMBLED FULLY ASSEMBLED Order of Assembly: 1. Installation of spring packs in swing arms 2. Attaching pallet arms to lower wheel 3.
  • Page 7: Disassembling Press For Small Entryways

    Breaking Down for Small Entryway In some circumstances, it may be necessary to disassemble the press to fit through a small entryway. If you are having difficulty moving your press through a small door or entryway, follow these simple instructions, otherwise turn to page 8. 1.
  • Page 8: Assembly

    Assembly Step 1: Installing the Springs PARTS NEEDED TOOLS NEEDED SPRING PACKS (Item #2) 13 MM WRENCH HEX BOLTS (Item #5) FLAT WASHERS (Item #7) NYLON LOCK NUTS (Item #6) *quantity of parts depends on model being assembled Grooves for TOP OF SPRING ASSEMBLY Spring Pack...
  • Page 9 Assembly Step 1: Installing the Springs PARTS NEEDED TOOLS NEEDED HEX BOLTS (Item #5) 13 MM WRENCH FLAT WASHERS (Item #7) NYLON LOCK NUTS (Item #6) *quantity of parts depends on model being assembled 4. Install hex bolt with one washer from the side of swing arm.
  • Page 10: Step 2: Installing The Pallet Arms

    Assembly Step 2: Installing the Pallet Arms PARTS NEEDED TOOLS NEEDED PALLET ARMS (Item #3) 1/2” WRENCH HEX TAP BOLTS (Item #8) LOCK WASHERS (item #9) *quantity of parts depends on model being assembled 1. Match up number on pallet arm to number on lower wheel bracket.
  • Page 11: Step 3: Installing The Pallets

    Assembly Step 3: Installing the Pallets PARTS NEEDED TOOLS NEEDED PALLET ASSEMBLY (Item #4) *quantity of parts depends on model being assembled 1. Be sure the hold down levers are all facing away from the press. 2. Take the pallet and begin sliding it onto the arm with the front side facing towards you.
  • Page 12: Step 4: Leveling The Press

    Assembly Step 4: Leveling the Press PARTS NEEDED TOOLS NEEDED ASSEMBLED PRESS LEVEL 9/16 WRENCH TOP BEARING CAP TOP OF PALLET LEVELING BOLTS LEVELING BOLTS 1. To start, place level on top center part of the pallet. Level 2. Using the level, start by rotating a pallet arm so it’s above a base leg.
  • Page 13 Assembly Congratulations! The Odyssey Floor Model is now fully assembled. Remember, don’t adjust the bolts and nuts located on the sides of the arms. They are factory set for proper leveling and alignment. This quality control process is to ensure success when assembling the press on location.
  • Page 14: Print Head And Micro Adjustments

    Print Head and Micro Adjustments (A) Side-to-Side Micro Adjustment (B) Micro Lockdown Knobs (C) Screen Lockdown Knobs (D) Y Micro Adjusters (E) Screen Tilt Adjustment (F) Off Contact Knob Adjusting the Off Contact: (F) The Odyssey is set at a standard off contact, however there will be instances that require adjusting it. To readjust the off contact use knob (F) and use the 2 bolts (E) to adjust the tilt of the screen.
  • Page 15 Print Head and Micro Adjustments (A) Side-to-Side Micro Adjustment (B) Micro Lockdown Knobs (C) Screen Lockdown Knobs (D) Y Micro Adjusters (E) Screen Tilt Adjustment (F) Off Contact Knob Using the X and Y Micro Adjusters: (D) Always loosen the micro lockdown knobs (B) before adjusting the micros.
  • Page 16 Print Head and Micro Adjustments RED: Y Axis Micro BLUE: X Axis Micro *diagram shown on Odyssey Bench Model 3730 E. Southern Avenue, Phoenix, AZ 85040 USA 800-778-8779 Workhorseproducts.com...
  • Page 17: Maintenance And Troubleshooting

    Maintenance and Troubleshooting The Odyssey line of printing presses does not require much maintenance, but periodic lubrication and cleaning will ensure smooth operation and extended life of the components. Wipe the press daily to remove spray adhesive and lint. Do not let the spray adhesive and lint accumulate. Lubricating the Micros To lubricate, use spray lithium grease.
  • Page 18 Maintenance Lubricating the Carousal Tapered Bearing It is important to lubricate the top and bottom of the carousel tapered bearing at least twice a year. Lubrication may also be necessary if the rotation bearing becomes tight or uneven. 1. Use a wrench to remove the bolt from the Center Tapered Bearing.
  • Page 19: Limited Warranty

    Equipment manufactured or sold by Workhorse Products is warranted against defects in workmanship and materials for a period of one year from receipt by cus- tomer. All warranties initiate from date of shipment to original customer. Replacement parts are covered for the term of the equipment warranty period.

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Odyssey o6400f

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