Planeta Premium Pro Series Operating And Maintenance Instructions Manual

Explosion-protected lever hoist

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Operation and maintenance manual (20 pages)

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Operating and maintenance instructions,

02-07-01-0000-0316-00-BA-ENG-PLA

test log book

PLANETA

Explosion-protected version

Models:

- Ex II 3 GD c IIB T3 200

- Ex II 2 GD c IIB T3 200

- Ex II 2 GD c IIC T3 200

DANGER!

This hoist must not be used with IIB gases hydrogen sulfide

or ethylene oxide!

C (Zone 2) / BASIC

C (Zone 1) / MEDIUM

C (Zone 1) / HIGH

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Summary of Contents for Planeta Premium Pro Series

Page 1 Operating and maintenance instructions, test log book PLANETA Explosion-protected version ° Models: - Ex II 3 GD c IIB T3 200 C (Zone 2) / BASIC ° - Ex II 2 GD c IIB T3 200 C (Zone 1) / MEDIUM °...
Page 2: Table Of Contents
Table of Contents General Instructions Symbols and Instructions Product Description EX version Nameplate Instructions for use Maintenance and Repair Technical Information for the Versions...
Page 3: General Instructions
This instruction manual provides information about construction, commissioning, control, operation and maintenance. Before delivery, each PLANETA hoist is tested with a 25-50% overload and subjected to a final inspection after assembly. The overload protection is set at about 25%, so that dynamic overload tests can be performed.
Page 4: Symbols And Instructions
2. Symbols and Instructions Symbol shows special hazards which could occur through incorrect handling of the device or not observing the operating instructions in potentially explosive atmospheres. The symbol indicates that hazards for life and health of people as well as for equipment and material are present Symbol for additional information, instructions and uses.
Page 5: Ex Version
The temperature class stated on the nameplate must be observed, whereby it must be ensured that the maximum surface temperature is not exceeded. PLANETA hoists are equipped for the following usage conditions in Ex areas depending on the version: > Deployment in zones 1, 2, 21 and 22 >...
Page 6 2/3 of the ignition temperature in °C of the dust/air mix. The indication of a temperature class related to the PLANETA hoist assumes an ambient temperature between -20°C and +40°C. The heat resistance of the chains and hooks is +150°C.
Page 7: Nameplate
5. Nameplate The Ex classification with information about the equipment classification can be found on the nameplate on the hoist. Hoists for deployment in Ex areas must exclusively be deployed in those areas for which they are classified. Use of the hoists in lower-classified areas is allowed. Example for explanation of the designation of an Ex classification : Ex II 2 GD c IIB T3 200°C Temperature class...
Page 8: Instructions For Use
Evenin the case of only slight wear of the surface-treated parts such as e.g. chains, hooks, etc., these must be replaced with PLANETA original spare parts. Defective parts cannot be guaranteed to maintain Ex protection. Ignitable dust deposits should be avoided on the hoists. Every day before starting work free the hoist of dust deposits and make sure that no dust can accumulate between the moving parts.
Page 9: Maintenance And Repair
7. Maintenance and Repair All test results, maintenance and repair work which is undertaken on the hoist must be documented in writing! Maintenance and repair work must be carefully carried out, as this serves to maintain the hoist and guarantee its safety. All maintenance and repair work must be carried out by expert, trained personnel.
Page 10: Technical Information For The Versions
8. Technical Information for the Versions Fundamentals for the following information are our internally gathered experience, based on 94/9/EC ATEX guidelines. For chain hoists in areas 1 and 21, the technical construction documents are registered at the stated office (TÜV no. 0123). In the “HIGH”...
Page 11 Declaration for the installation of an incomplete machine according to EC directives 2006/42/EC, Addendum II B, 2004/108/EC, Addendum I and 2006/95/EC, Addendum III and 94/9/EG, Annexe II A PLANETA-Hebetechnik GmbH, Resser Straße 17, D-44653 Herne hereby declare that the incomplete machine Capacity 750 kg –...
Page 13 IMPORTANT - READ BEFORE USE! PLANETA-Hebetechnik GmbH • Resser Str. 17 & 23 • D-44653 Herne Tel. +49 2325 9580-0 • Fax +49 2325 77077 • info@planeta-herne.de • www.planeta-hebetechnik.de © Reprint, also in extracts, only with written permission of PLANETA-Hebetechnik GmbH...
Page 14 Index SAFETY Generally 1. Introduction 2. Name plate 3. Safety remarks 4. General instructions about the safety 5. Operation 6. Installation 7. Operation Manual Lever Hoist PREMIUM PRO 8. Periodic inspections, Repair and Maintenance 9. Service 10. Technical Data Manual Lever Hoist PREMIUM PRO 11.
Page 15 SAFETY Read before Do not Do not work Never pull the Never work use! overload under a load! chain from the with a side! damaged hoist! Never lift human Never throw Do not wrap NEVER 10. Never work with this hoist! the hoist the load chain extend the...
Page 16 PLANETA´s maximum liability is limited to the purchase price of the product and in no event shall PLANETA be liable for any consequential, indirect, incidental, or special damages of any nature arising from the...
Page 17 Germany there are following important: The BGV D8, D6, BGR 258 and BGR A1 and The Directive 2006/42/ EC of the European Parliament and of the Council 2006/42/EG (EG Machinery Directive). PLANETA hoists and trolleys are intended to be safe and reliable assistants. For this reason, we have written this operation manual.
Page 18 2. Name plate There are, of course, some spare parts with wear which have to be replaced after a longer operation period. We recommend to fill in at once the following table to assure that you get the correct parts in future. Mostly the lifting hoist or trolley has passed later a tough job and you cannot read the numbers or letters.
Page 19 The Test booklet must be properly held and it has to contain the anual inspection check. We recommend to sign a maintenance contract with PLANETA who can inspect, maintain and repair your equipment periodicly.
Page 20 ”hut” or only a roof like a ”car port“ to protect the unit against rain and other environed aggressive influences. A new PLANETA-hoist is not restricted in use outside or under the described conditions, but during the operations while chains move and wheels drive, there will be wear on metal parts where corrosion can take effect.
Page 21 6. Installation Prior delivery, all units have been lubricated, tested with full load and overload and they received a test certificate. – Hang hoist with the clamp into the load carrying system and turn once. – Hand chain and load chain must hang free and be without breaks or twists. –...
Page 22 7. Operation manual lever hoist PLH premium PRO – Fast shortening of load chain: Turn change lever in central position and handwheel clockwise; or set control lever to LOWER.The brake is opened by fitful left-hand rotation of hand lever. Set control lever to and pull through chain with little manual force –...
Page 23 In case if the chain needs replacement it is assumed that the chain sprocket is also affected. This must also be checked for wear. Hook test (pos. 45 and 50): Hooks can get bent or extended due to heavy loading and wrong handling of the equipment.
Page 24 Returns of devices in a disabled state void all warranty claims. Expert inspection: All PLANETA lever hoists are subject to the Regulations of the UVV/BGV D 8 and have to be inspected once a year by an expert. The entrepreneur has to proof the inspection.
Page 25 10. Technical data manual Lever hoist PREMIUM PRO Lever hoist PREMIUM PRO 0.75 - 3 t Lever hoist PREMIUM PRO 9 t TYPE PREMIUM PRO... 0.75 Capacity 0.75 Standard lift Min. headroom (A) Lever force Number of chain falls Chain size 5.6 x 17 7.1 x 21 9 x 27...
Page 26 11. Spare parts for Lever hoist PREMIUM PRO 0.75 - 9 t...
Page 27 12. Spare parts listing for Lever hoist PREMIUM PRO 0.75 - 9 t Component parts Lever hoist PREMIUM PRO 0.75 t Item Qty. Description Part-No. Cover Z0100301 Stück Hexagon nut Z0100302 Stück Driven shaft assembly Z0100303 Stück Drive shaft Z0100304 Stück Washer Z0100305...
Page 28 Component parts Lever hoist PREMIUM PRO 1.5 t Item Qty. Description Part-No. Cover Z0100401 Stück Hexagon nut Z0100402 Stück Driven shaft assembly Z0100403 Stück Drive shaft Z0100404 Stück Washer Z0100405 Stück Splined gear Z0100406 Stück Side plate assembly A Z0100407 Stück Chain guide Z0100408...
Page 29 Component parts Lever hoist PREMIUM PRO 3 t Item Qty. Description Part-No. Cover Z0100501 Stück Hexagon nut Z0100502 Stück Driven shaft assembly Z0100503 Stück Drive shaft Z0100504 Stück Washer Z0100505 Stück Splined gear Z0100506 Stück Side plate assembly A Z0100507 Stück Chain guide Z0100508...
Page 30 Component parts Lever hoist PREMIUM PRO 6 t Item Qty. Description Part-No. Cover Z0100701 Stück Hexagon nut Z0100702 Stück Driven shaft assembly Z0100703 Stück Drive shaft Z0100704 Stück Washer Z0100705 Stück Splined gear Z0100706 Stück Side plate assembly A Z0100707 Stück Chain guide Z0100708...
Page 31 Component parts Lever hoist PREMIUM PRO 9 t Item Qty. Description Part-No. Cover Z0100801 Stück Hexagon nut Z0100802 Stück Driven shaft assembly Z0100803 Stück Drive shaft Z0100804 Stück Washer Z0100805 Stück Splined gear Z0100806 Stück Side plate assembly A Z0100807 Stück Chain guide Z0100808...
Page 32 10. Annual safety inspections Name & Signature Type of test Date Result the examiner...
Page 33 Notes...

This manual is also suitable for:

Premium pro 0.75 Premium pro 6 Premium pro 3 Premium pro 9 Premium pro 1.5