Solowave Ridgeview Clubhouse Installation And Operating Instructions Manual

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RIDGEVIEW CLUBHOUSE PLAY SYSTEM – F270850TARX

INSTALLATION AND OPERATING INSTRUCTIONS

8.4m

4.4m

8 - 10 Hrs

Two person

assembly

Please call toll free: 1 800-357-465

For questions, assembly help or assistance with missing or defective parts.

______________________________________________________

3400850ITAR

3400850ITARX

WARNING

often and give them to any future owner of this play system. Manufacturer contact information provided below.

OBSTACLE FREE SAFETY ZONE - 27'6" x 28' (8.4 x 8.5 m) area requires Protective Surfacing. See page 3.

4.1m

8.5m

MAXIMUM VERTICAL FALL HEIGHT - 7'6" (2.3 m)

CAPACITY - 9 Users Maximum, Ages 3 to 10; Weight Limit 110 lbs. (49.9 kg) per child.

RESIDENTIAL HOME USE ONLY. Not intended for public areas such as schools, churches, nurseries,

day cares or parks

Solowave Design

375 Sligo Rd. West, PO Box 10

Mount Forest, ON Canada N0G 2L1

General Inquiries:

8:00am - 4:30pm EST

Toll Free: 1 800 357 465

support@solowavedesign.com

To reduce the risk of serious injury or death, you must read and

follow these instructions. Keep and refer to these instructions

Table of Contents

Warnings and Safe Play Instructions . . . . . . . . . . pg. 2

Protective Surfacing Guidelines . . . . . . . . . . . . . . pg. 3

Instructions for Proper Maintenance . . . . . . . . . . pg. 4

About Our Wood – Limited Warranty . . . . . . . . . . pg. 5

Solowave Design

Keys to Assembly Success . . . . . . . . . . . . . . . . . . pg. 6

375 Sigo Rd. West • PO Box 10 • N0G 2L1

Part ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pg. 7

Mount Forest, Ontario • Canada

Installation of I.D./Warning Plaque . . . . . . . . Final Step

Rev

01/23/2012

Rev 02/29/2012

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Summary of Contents for Solowave Ridgeview Clubhouse

Page 1 RIDGEVIEW CLUBHOUSE PLAY SYSTEM – F270850TARX INSTALLATION AND OPERATING INSTRUCTIONS WARNING To reduce the risk of serious injury or death, you must read and 8.4m follow these instructions. Keep and refer to these instructions 4.4m often and give them to any future owner of this play system. Manufacturer contact information provided below.
Page 2 Warnings and Safe Play Instructions CONTINUOUS ADULT SUPERVISION REQUIRED. Most serious injuries and deaths on playground equipment have occurred while children were unsupervised! Our products are designed to meet mandatory and voluntary safety standards. Complying with all warnings and recommendations in these instructions will reduce the risk of serious or fatal injury to children using this play system.
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Page 5 About Our Wood Solowave Design™ uses only premium playset lumber, ensuring the safest product for your children’s use. Although great care has been taken in selecting the best quality lumber available, wood is a product of nature and susceptible to weathering (changes in the aesthetics of the wood).
Page 6 Keys to Assembly Success Tools Required Shovel Measuring Drill (1/8” Safety Hammer Ratchet 1/2”, Level #2 & #3 Phillips Square Step Tape 3/16” Bit) Glasses 7/16” & 9/16” or Robertson Ruler Ladder Part Identification Key 1234 Post 2 x 4 x 83” On each page, you will find the parts and quantities required to complete the assembly step illustrated on that page.
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Page 9 Part Identification (Reduced Size) 3660213 (4) Post (2 x 4 x 83") Box 2 3660506 (1) Ground 1 x 5 x 78" Box 1 Nominal Size Actual Size 2" x 6" 1½" x 5⅜" 3660388 2" x 4" 1⅜" x 3⅜" (1) Floor (1 x 6 x 39 1/4") Box 2 2"...
Page 10 Part Identification (Reduced Size) 3620517 3660502 (26) Cedar Roofing (3/8 x 3½ x 48") Box 1 (1) Side Top (1 x 6 x 38 1/4") Box 1 3620863 (4) CE Roof Support (2 x 3 x 43 1/2") Box 1 3660512 (2) Side Wall (1 x 5 x 38 1/4") Box 2...
Page 11 Part Identification (Reduced Size) 3681578 Box 1 (3) Tenon Dowel (1 1/8 x 15 7/8") 3610602 (1) CE Floor Board (1 x 6 x 35 1/4") Box 2 3681858 Box 1 3660353 (2) Tenon Dowel (1 1/8 x 18 5/8") (1) MK Ground (1 x 4 x 55-1/4") Box 2 3660352...
Page 12 Hardware Identification (Actual Size) (1) Hex Bolt 1/4 x 1 1/2" (1) Pan Bolt 1/4 x 1 1/4" 9277212 Lock Washer 1/4" Flat Washer 1/4" T-Nut 9274211 1/4" Lock Washer - 1/4" Flat Washer - 1/4" T-Nut (20) Hex Bolt 1/4 x 2" 9277220 (1) Monkey Bracket 1/4"...
Page 13 Hardware Identification (Actual Size) (2) Hex Bolt 5/16 x 7¼" Zinc - (2) 5/16" Flat Washer & Nylok Nut 9277471 (4) Hex Bolt 5/16 x 5½" Zinc - (2) 5/16" Flat Washer & Nylok Nut 9277352 (3) Hex Bolt 5/16 x 3" 5/16"...
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Page 16 Step 1: Inventory Parts - Read This Before Starting Assembly STOP STOP STOP STOP T his is the time for you to inventory all your hardware, wood and accessories, referencing the parts identification sheets. This will assist you with your assembly. • T he wood pieces will have the four digit key number stamped on the ends of the boards. The wood pieces are referenced throughout the instructions with this number. • Please refer to Page 6 for proper hardware assembly. • E ach step indicates which bolts and/or screws you will need for assembly, as well as any flat washers, lock washers, t-nuts or lock nuts. I f there are any missing or damaged pieces or you need assistance with assembly please contact the Consumer Relations Department directly. Call us before going back to the store. 1-877-966-3738 support@solowavedesign.com R ead the assembly manual completely, paying special attention to ANSI warnings; C. notes; and safety/maintenance information on pages 1 - 6. B efore you discard your cartons fill out the form below. D. • T he carton I.D. stamp is located on the end of each carton. The tracking number is located on the Big Backyard ID Plaque (3320356).
Page 17 Step 1 Swing Wall Assembly A: Attach (012) SW Roof Side, (013) Floor and (010) Ground to 2 (011) Posts using (H2) 1/4 x 2” hex bolts (with flat washer, lock washer and t-nut) as shown below. Notice the hole locations of both (013) Floor and (010) Ground.
Page 18 Step 2 Wall Assembly A: Attach (022) Roof Side, (021) Floor End and (020) Side Ground to 2 (011) Posts using (H2) 1/4 x 2” hex bolts (with flat washer, lock washer and t-nut) as shown below. Notice the hole locations of both (013) Floor and (020) Side Ground.
Page 19 Step 3 Front Frame Assembly A: Attach (031) Floor Front to inside of both Wall Assemblies using 2 (H6) 1/4 x 4-3/4” hex bolts (with flat washer, lock washer and t-nut). Bolts are installed from the inside of the fort. B: Make sure Assembly is square and then pre-drill pilot holes using a 1/8”...
Page 20 Step 4 Back Frame Assembly A: Attach (040) Floor Back to outside of both Wall Assemblies using 2 (H5) 1/4 x 4-1/2” hex bolts (with flat washer, lock washer and t-nut). Bolts are installed from the inside of the fort. B: Make sure Assembly is square and then pre-drill pilot holes using a 1/8”...
Page 21 Step 5 Door Top Assembly A: Using a (H7) 1/4 x 5-1/2” hex bolt (with flat washer, lock washer and t-nut) attach (B33) Level Door Top and (050) Centre Divider to (031) Floor Front. Make sure (051) Door Top is level before tightening hex bolt and 40”...
Page 22 Step 6 Back Arch Assembly A: Attach (061) Side Joist to (040) Floor Back from the inside of the fort using 2 (H3) 1/4 x 2-1/2” hex bolts (with flat washer, lock washer and t-nut) in the outside holes and 2 (S7) #12 x 2” pan screws (with flat washer) in the inside holes.
Page 23 Step 7 Floor Frame Assembly A: Install 1 (070) Cedar Gap Board to each side of the fort attaching each board to the (061) Side Joist and (031) Floor Front using 4 (S2) #8 x 1-1/2” wood screws per board. B: Attach (071) Floor Joist to (021) Floor End and (013) Floor, flush to the underside of the (070) Cedar Gap Boards using 2 (S4) #8 x 3”...
Page 24 Step 8 Floor Assembly A: Lay out and evenly space 7 (080) Cedar Floor Boards and 1 (081) CE Floor Board between both (070) Cedar Gap Boards as shown below. B: Attach all 7 (080) Cedar Floor Boards and 1 (081) CE Floor Board to (061) Side Joist, (031) Floor Front and (071) Floor Joist using 5 (S2) #8 x 1-1/2”...
Page 25 Step 9 Attach Swing Mount and Floor Gussets A: On the Swing Wall side attach (090) SW Mount to (012) SW Roof Side and (013) Floor using 2 (G4) 5/16 x 4” hex bolt (with flat washer, lock washer and t-nut). B: Make sure the Assembly is square.
Page 26 Step 10 Chalk Wall Assembly A: Attach (101) Cedar Wall to (050) Centre Divider and (011) Post flush to the floor boards using 4 (S2) #8 x 1-1/2” wood screws. B: Attach 1 (100) Side Chalk Wall to (050) Centre Divider and 1 to the (011) Post flush to the top of (101) Cedar Wall using 5 (S2) #8 x 1-1/2”...
Page 27 Step 11 Window Wall Assembly A: Take the Cafe Frame and feed through the channel in the Cafe Tarp. B: Attach tarp to top of (B22) Floor End using 5 (S5) #8 x 1/2” wood screws (with flat washer). 2 (S5) #8 x 1/2” pan (021) (021) screws (with flat washers) are to be installed into both the tarp and into (B22) Floor End no less than 3/4”...
Page 28 Step 12 Attach CE Floor Boards A: Evenly space and attach 5 (120) CE Floor Boards to (012) SW Roof Side and (013) Floor using 4 (S1) #8 x 1-1/8” wood screws per board. Make sure the gap between boards does not exceed 2-1/2”. WARNING: 2½"...
Page 29 Step 13 Attach Tarp Front Back A: Using a 1/8” drill bit, pre-drill pilot holes for the wood screws. B: Install 1 (130) Tarp Front Back to each side of the fort attaching each to the (012) SW Roof Side and the (022) Roof Side using 4 (S1) #8 x 1-1/8”...
Page 30 Step 14 Roof Assembly A: Connect 2 (141) CE Roof Supports together using 1 (S4) #8 x 3” wood screw through the factory drilled hole. Repeat this once more to have 2 Roof Support Assemblies. B: Attach 2 (142) Joists together using 1 (S4) #8 x 3” wood screw through the factory drilled hole, making 1 Joist Support Assembly.
Page 31 Step 15 Attach Roof to Fort A: With the assistance of a helper lift Roof onto the fort as shown below. Help B: Using 1 (S2) #8 x 1-1/2” wood screw per side attach Roof to both (130) Tarp Front Backs. Be sure that the screws go into the (142) Joist as well.
Page 32 STEP 16 Attach Cedar Siding to Swing Wall A: On the Swing Wall side attach 1 (161) CE Siding directly under and flush to (013) Floor using 2 (S0) Help #8 x 7/8” truss screws. B: Directly above and flush to (010) Ground attach 1 (161) CE Siding using 2 (S0) #8 x 7/8”...
Page 33 STEP 17 Attach Siding to Door Wall A: Lay out 2 (160) Wall Braces 11” apart and mark and measure 4-1/2” from the bottom of the Wall Braces (160) to the bottom of 1 (170) Siding. Attach (170) Siding to the (A9) Wall Braces at the previously marked spot using 2 (S0) #8 x 7/8”...
Page 34 STEP 18A Attach CE Siding to Window Wall (180) (040) (011) A: Attach 1 (B8) CE Siding directly under and flush to (A21) Floor Back to both (B12) Posts using 2 (S0) #8 x 7/8” truss screws. (180) (030) (011) B: Attach a second (B8) CE Siding flush to top of (B26) Front Back Ground to both (B12) Posts using 2 (S0) #8 x 7/8”...
Page 35 STEP 18B Attach Window A: In the window opening attach 1 (182) Window Frame to each (160) Wall Brace using 3 (S2) #8 x 1-1/2” wood screws per board. B: Insert the Green Window Frame in the window opening and attach to the (182) Window Frame with 3 (S5) #8 x 1/2”...
Page 36 Step 19 Attach Cedar Siding to Side Wall A: Measure 1-1/4” from the back of (190) Table Top and attach (192) Table Support using 5 Help (S7) #12 x 2” pan screws. This creates the Table Top Assembly. (190) Table Top is centred on (192) Table Support.
Page 37 Step 20 Attach Cafe Stool to Fort A: Using the hardware provided with the Stool Seat Set attach 1 Seat to 1 Seat Support to make one Seat Assembly and then repeat to make a second. B: Fasten the Cross Brace to the Seat Assemblies, ¼-20 x 1"...
Page 38 Step 21 Attach Trims A: At location (T-#1) attach 1 (211) Trim Short to the (170) Siding using 5 (TS) #6 x 30 mm trim screws and attach 1 (213) Trim to (161) CE Siding using 3 (TS) #6 x 30 mm trim screws. B: At location (T-#4) attach 1 (211) Trim Short to the (170) Siding &...
Page 39 STEP 22 Rock Wall Assembly A: Layout 2 (223) Rock Rails with the angled edges facing down. B: At the bottom of the rails attach 1 (220) CE Access Board flush to the edges and ends of the rails using 4 (S2) #8 x 1-1/2”...
Page 40 Step 23 Attach Rock Wall to Fort Pre-drill PRIOR TO ATTACHING ROCK WALL, MOVE FORT TO ITS FINAL LOCATION. 3/16" Bit A: Attach 1 (230) Lower Diagonal to each side of the (010) Ground using 1 (H2) 1/4 x 2” hex bolt (with flat washer, lock washer and t-nut) per side.
Page 41 Step 24A: Swing Beam Assembly Fig. 24.4 Hex Bolt Assembly Warning: For your childs safety, Lock T- Nut orientate the swing hangers as Washer shown to ensure your swing will have proper swing motion when installed. Failure to do so could result in premature failure of the Flat He x...
Page 42 Step 24B: Swing End Assembly Hex Bolt Assembly Lock T- Nut Washer Flat He x Washer Bolt A: Attach 2 (242) SW Posts to (243) SW Upright using 2 (G4) 5/16 x 4” Hex Bolts (with lock washer, flat washer and t-nut).
Page 43 Step 24C: Attach Swing End to Swing Beam A: Place (245) SW Rail Block in the centre between (240) Front Beam and (241) Back Beam and attach with 1 (H8) 1/4 x 4-1/4” Hex Bolt (with lock washer, flat washer and t-nut). (fig. 24.6 & 24.7) Hex Bolt Assembly Lock T- Nut...
Page 44 Step 24D Attach Swing to Fort MOVE FORT TO FINAL LOCATION. FINAL LOCATION MUST BE LEVEL GROUND. With the aid of an adult helper, attach the Swing Assembly to (090) SW Mount using 1 (G5) 5/16 x 4-1/2" hex bolt (with flat washer, lock washer and t-nut) and 1 (GL8) 5/16 x 2" hex bolt (with 2 flat washers and 1 lock nut) as shown below.
Page 45 STEP 25A Monkey Rail Assembly A: Insert 3 (253) 1-1/8 x 15-7/8” Tenon Dowels into 2 (250) MK Rails. Make sure the shoulder of the dowel is flush against the rail. Then pre-drill pilot holes through the rails and into the dowels using a 1/8” drill bit.
Page 46 STEP 25B Monkey Ladder Assembly A: Insert 2 (254) 1-1/8 x 18-5/8” Tenon Dowels into 2 (252) MK Posts. Make sure the shoulder of the dowel is flush against the post. Then pre-drill pilot holes through the rails and into the dowels using a 1/8” drill bit.
Page 47 STEP 25C Connect Monkey Bars and Rails A: Attach 1 (230) Lower Diagonal to each side of the (251) MK Ground using 1 (H2) 1/4 x 2” hex bolt (with flat washer, lock washer and t-nut) per board. B: Square assembly prior to attaching lag screws. Pre-drill pilot holes using a 1/8” drill bit and then attach each (230) Lower Square Pre-Drill...
Page 48 Step 25D Attach Monkey Ladder to Fort A: With assistance from an adult helper attach Monkey Rail Assembly to the fort by attaching Help one side to the (011) Post using 1 (LS3) 1/4 x 3” lag screw (with flat washer) through the top hole of the MK Bracket and 2 (S6) #12 x 1”...
Page 49 STEP 26 Attach Slide to Fort A: Through the holes in the slide and into the floor boards and Side Joist, pre-drill using a 1/8” drill bit and then attach the slide to the fort using 3 (S7) #12 x 2” pan screws. Pre-drill 1/8"...
Page 50 STEP 27 Attach Ground Stakes A: Attach 6 (270) Ground Stakes to the 6 places specified on the fort below. It is important that they are placed as shown. Make sure to drive the Ground Stakes 10-1/2” into the ground before fastening with 2 (S3) #8 x 2-1/2”...
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Page 56 Would you recommend the purchase of our products to friends and family? Comments: MAIL TO: Fill out your registration card online at Solowave Design www.bigbackyard.com/ownerslounge 375 Sligo Road W. Mount Forest, Ontario, Canada Big Backyard would like to say Thank You for N0G 2L1 your time and feedback.

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