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Summary of Contents for STAUFF SPR-PRC-H
- Page 1 Instruction manual Original instructions Mobile cutting ring pre-assembly machine SPR-PRC-H To prevent injury and damage, read this instruction manual carefully and attentively and retain it for future reference. 07/03/2019 6010016757 Version 1...
- Page 2 More operating instructions in other languages can be found on www.stauff.com for download. Walter Stauffenberg GmbH & Co. KG Im Ehrenfeld 4 58791 Werdohl, Germany +49 2392 916-0 sales@stauff.com www.stauff.com Mobile cutting ring pre-assembly machine www.stauff.com 2 / 33...
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Page 3: Table Of Contents
3.8.4 Table mount (optional) ............. 20 4 Transport and storage ................. 21 5 Operation.................... 22 Safety.................. 22 Switching on/off ................ 23 Cutting ring assembly preparation .......... 24 Pre-assembling the cutting ring .......... 26 Rechargeable battery charging........... 27 6 Fault rectification.................. 29 SPR-PRC-H www.stauff.com 3 / 33... - Page 4 7 Maintenance.................. 30 Safety.................. 30 Inspection and maintenance work .......... 30 Cleaning the machine .............. 30 8 Decommissioning................. 31 Safety.................. 31 Disposal .................. 31 9 EC declaration of conformity .............. 32 Keyword index .................. 33 Mobile cutting ring pre-assembly machine www.stauff.com 4 / 33...
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Page 5: Information On This Manual
Hazard of shearing off and crushing fingers ► Ensure before start-up that all safety equipment is properly installed and in working order! ► Make sure your fingers are not in the assembling area when operating the machine! SPR-PRC-H www.stauff.com 5 / 33... -
Page 6: Structure Of The Operating Instructions
2. Further action step þ Result of the complete operating instruction. 1.3 Structure of the additional information The texts marked with an information symbol provide additional information and give you tips. Mobile cutting ring pre-assembly machine www.stauff.com 6 / 33... -
Page 7: For Your Safety
The assembling parameters saved in the machine apply solely to the use of an original STAUFF cutting ring FI-DS-..-W3/W5 in combination with seamlessly drawn tube according to EN10305-4 from the E235+N and E355+N material as well as SS316Ti according to EN10216-5 and the original STAUFF cap nut FI-M-..-W3/W5. -
Page 8: General Safety Instructions
• Be aware of the presence of possible residual energies in mechanical and electrical components. • Use spare parts authorised by the manufacturer to replace components. Unauthorised spare parts can endanger the operating safety. Mobile cutting ring pre-assembly machine www.stauff.com 8 / 33... -
Page 9: Specific Safety Instructions
• train staff in working safely. • to provide the necessary personal protective equipment. • to ensure that the safety markings attached to the machine are always complete and fully legible. SPR-PRC-H www.stauff.com 9 / 33... -
Page 10: Protective Devices
Symbol Description Place of assembly Number Warning of hand injuries Nameplate on accessing the rotary head when running Wear Nameplate protective gloves Wear Nameplate earmuffs Observe the operating Nameplate manual Mobile cutting ring pre-assembly machine www.stauff.com 10 / 33... -
Page 11: Personnel Qualification
Indispensable constituents of the briefing are: • Personnel qualifications and authorisations • Functionality and operating • Area of application and ambient conditions • Accessories for secure handling • Personal protective equipment • Change-over work • Regular maintenance work SPR-PRC-H www.stauff.com 11 / 33... -
Page 12: Personal Protective Equipment
2 For your safety 2.8 Personal protective equipment To limit hazards during work, use the required personal protective equipment: Symbol Life phase Close-fitting work clothing all Safety shoes Protective gloves Operation Mobile cutting ring pre-assembly machine www.stauff.com 12 / 33... -
Page 13: Machine Description
Use can be made of light and heavy series tubes for tube diameters between 6 mm and 42 mm. The machine is used together with mounting sockets which have been specially designed for mechanical assembly. SPR-PRC-H www.stauff.com 13 / 33... -
Page 14: Technical Data
• The number corresponds to the tube external diameter • L stands for the Light series • S stands for the Heavy series Please refer to the STAUFF Connect Product Catalogue for additional information on selection of the construction size. Mobile cutting ring pre-assembly machine www.stauff.com... -
Page 15: Assembling Area
Fig. 4: Assembling area The holding devices brace the cap nut against the cylinder being extended and can be pressed apart by hand. At the pressure cylinder the required mounting socket is fastened with a clip. SPR-PRC-H www.stauff.com 15 / 33... -
Page 16: Display And Operating Elements
The LED displays on the hand grip and back of the housing indicate the machine status. Fig. 6: LED displays (hand grip / operating panel) 1 Operating display 3 Cycle display 2 Rechargeable battery display 4 Maintenance display Mobile cutting ring pre-assembly machine www.stauff.com 16 / 33... -
Page 17: Charging State Display
Fig. 7: Charging state display on the battery Meaning of the displays Charging state Full or almost Half full Flat or practic- full ally flat Battery display on Green Orange the operating panel Charging state dis- Green Yellow play on the battery SPR-PRC-H www.stauff.com 17 / 33... -
Page 18: Pressure Adjustment Wheel
• On the left: value to be set on the pressure adjustment wheel • „L“: Cutting ring type of the light series • „S“: Cutting ring type of the heavy series Mobile cutting ring pre-assembly machine www.stauff.com 18 / 33... -
Page 19: Accessories
3.8.2 Carrying strap To help with the assembly, the carrying strap can be attached and mounted at the machine eyelets using the spring hooks. 1 Eyelet 2 Spring hook 3 Shoulder padding Fig. 11: Carrying strap SPR-PRC-H www.stauff.com 19 / 33... -
Page 20: Tripod (Optional)
1 Cutting ring pre-as- sembly machine 2 Holding ring 3 Cylinder housing 4 Tripod 5 Clamping screw 6 Holding ring screw Fig. 13: Assembly with table mount Mobile cutting ring pre-assembly machine www.stauff.com 20 / 33... -
Page 21: Transport And Storage
The machine should always be in the case when transporting or storing it. This avoids any damage to the machine and hazards to people. Information on dimensions and weight is available in chapter „Technical Data“ ( Section 3.3, P. 14). SPR-PRC-H www.stauff.com 21 / 33... -
Page 22: Operation
► Keep fingers away from the assembling area during the operation. CAUTION Weight of the hand-held machine Injury from the machine being dropped ► Before the start, attach the carrying strap or use the tripod or table mount. Mobile cutting ring pre-assembly machine www.stauff.com 22 / 33... -
Page 23: Switching On/Off
5. Depending on the battery charging state, connect the machine to the charging station and charge the rechargeable battery. 6. Put the machine in the case if it is to be transported or a lengthy storage is planned. þ Switching off is ended. SPR-PRC-H www.stauff.com 23 / 33... -
Page 24: Cutting Ring Assembly Preparation
The assembly stud is to be lightly oiled at regular intervals with the supplied assembly oil. This protect the assembly stud from wear. Also note the safety instructions on the oil bottle! Mobile cutting ring pre-assembly machine www.stauff.com 24 / 33... - Page 25 5. Slip the optional pressure sleeve between the holding jaws. þ Workpiece is prepared for the mounting. Fit reinforcing sleeves for thin-walled tubes in keeping with the STAUFF Product Catalogue! SPR-PRC-H www.stauff.com 25 / 33...
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Page 26: Pre-Assembling The Cutting Ring
- as to correct position of the cutting ring - as to a firm fit - as to no unwanted deformations þ The pre-assembly is over. Fig. 18: Outcome of the cutting ring pre-assembly Mobile cutting ring pre-assembly machine www.stauff.com 26 / 33... -
Page 27: Rechargeable Battery Charging
1. Wait until the light of the charging pilot lamp is steady. ü The rechargeable battery is now fully charged. 2. Disconnect the charger from the power supply. 3. Remove rechargeable battery and insert into the machine such that its clicking into place is audible. SPR-PRC-H www.stauff.com 27 / 33... - Page 28 5 Operation 1 Rechargeable battery 2 Charger 3 Charging pilot lamp Fig. 20: Charger More information on the charger is in its separate instruction. Mobile cutting ring pre-assembly machine www.stauff.com 28 / 33...
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Page 29: Fault Rectification
Rechargeable battery does Rechargeable battery or Read through the re- not charge or does so inad- charging station defective chargeable battery instruc- equately tion and/or contact its man- ufacturer SPR-PRC-H www.stauff.com 29 / 33... -
Page 30: Maintenance
4. Apply corrosion protection to metallic component parts. Corrosion protection Apply a light oil film as corrosion protection to the moving machine parts after removing any stubborn dirt with a cleaning agent and after a lengthy stoppage. Mobile cutting ring pre-assembly machine www.stauff.com 30 / 33... -
Page 31: Decommissioning
1. Use appropriate containers to collect, store, transport and dispose of substances hazardous to water. 2. Dispose of all parts on a material basis at the places provided. 3. Always sort by materials for recycling. SPR-PRC-H www.stauff.com 31 / 33... -
Page 32: Ec Declaration Of Conformity
Manufacturer: Walter Stauffenberg GmbH & Co. KG Im Ehrenfeld 4, 58791 Werdohl, Germany Product: Mobile cutting ring pre-assembly machine Type: SPR-PRC-H The manufacturer declares that the product is in conformity with all applicable provisions as well as all relevant essential health and safety requirements as specified in the directive mentioned above. -
Page 33: Keyword Index
Incorrect use 7 Intended use 7 LED displays 16 Operating company, obligations 9 Operating elements 16 Operating panel 13 Operation 23 Start 23 Personal protective equipment 12 Power switch 16 Pressure adjustment wheel 13, 18 SPR-PRC-H www.stauff.com 33 / 33...
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