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STAUFF SPR-PRC-H Operating Manual

Cutting ring pre-assembly machine
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Download this manual See also: Instruction Manual
Translation of the original
Operating Manual
Cutting Ring Pre-Assembly Machine
SPR-PRC-H
To avoid injuries and damage read through this operating manual thoroughly
and attentively. Keep it for further reference purposes.
6010016757
R0.2_en

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Summary of Contents for STAUFF SPR-PRC-H

  • Page 1 Translation of the original Operating Manual Cutting Ring Pre-Assembly Machine SPR-PRC-H To avoid injuries and damage read through this operating manual thoroughly and attentively. Keep it for further reference purposes. 6010016757 R0.2_en...
  • Page 2 This document can be found in additional languages online at www.stauffconnect.com Walter Stauffenberg GmbH & Co. KG Im Ehrenfeld 4 58791 Werdohl Telephone: +49 2392 916-0 Fax: +49 2392 916-160 sales@stauff.com www.stauffconnect.com   www.stauffconnect.com...
  • Page 3 4.3. Turning on machine ................17 4.4. Setting the working pressure .............. 17 4.5. Socket change ..................17 4.6. Tube installation ................. 18 4.7. Pre-assembly ..................18 4.8. Checking the Pre-assembly ............... 19 4.9. Service ....................19   SPR-PRC-H   www.stauffconnect.com...
  • Page 4   Table of Contents 5 Shut-down ....................5.1 Safety ....................5.2 Dismantling ..................5.3 Disposal ....................6 Battery ......................6.1 Labels on Charger and Battery Pack ..........7 Battery Charger and Battery Pack ............8 Battery Pack ....................9 Annex ......................

  • Page 5: Information On The Manual

    Ignoring this warning results in serious or lethal injuries. WARNING Ignoring this warning can result in serious or lethal injuries. CAUTION Ignoring this warning can result in minor or moderately severe injuries. IMPORTANT Ignoring this warning can result in damage. SPR-PRC-H   www.stauffconnect.com...

  • Page 6: Instructions Structure

      1 Information on the Manual Warnings are always structured in the same manner. They include the signal word, hazard type and source, consequences of ignoring them and steps to ward off / avoid hazards. Example: WARNING Risks from fingers shearing off and being injured ►...

  • Page 7: For Your Safety

    • Immediately rectify faults which affect your safety and a reliable operation of the machine. Place the machine out of service until the fault is rectified. • Except for tools, only Walter Stauffenberg GmbH & Co.KG is to replace components. SPR-PRC-H   www.stauffconnect.com...

  • Page 8: Intended Use

    The assembling parameters saved in the machine apply solely to the use of an original STAUFF cutting ring FI-DS-.. in combination with the selected tube material and the original STAUFF union nut FI-M-.. . The machine may only be used within the specifications prescribed in the Technical Data chapter ►...

  • Page 9: Personnel Eligibility

    • Personnel learning on the job may only work on the machine under the constant supervision of personnel eligible to perform this work. 2.5 Personal protective gear The following personal protective gear is prescribed for those working on the machine: Wear close-fitting working clothes! Wear safety boots! SPR-PRC-H   www.stauffconnect.com...

  • Page 10: Machine Description

      3 Machine Description 3 Machine Description 3.1 Overview of machine 7  6  3: Operating elements overview Pos. Designation Description Device Ergonomically, light-weight and robust design Assembling area Processing workpiece Release button Releasing the machine Press button For operation the machine Rechargeable Lithium-ion (18V / 5.0 Ah) battery...

  • Page 11: Function

    • The number corresponds to the tube external diameter • L stands for the Light Series • S stands for the Heavy Series Please refer to the STAUFF Connect Product Catalogue for additional information on selection of the construction size. SPR-PRC-H  ...

  • Page 12: Type Plate

      3 Machine Description 3.5 Type plate The type plate is on top of the machine. 6: Type plate 3.6 Spares and wear parts IMPORTANT Replacing components Machine damage, malfunctions, faults ► Only Walter Stauffenberg GmbH&Co.KG is to carry out work involving opening up the machine! ►...

  • Page 13: Operation

    Always keep the machine clean and inspect the machine of any irregularities. A broken or damaged machine should never be used ► If machine suddenly stops mid-cycle and is stuck on tube, it is easily removable by decreasing the pressure setting from machine body SPR-PRC-H   www.stauffconnect.com...

  • Page 14: Work Area Safety

      4 Operation 4.1.1 Work area safety WARNING Keep work area clean and well-lit. Cluttered or dark areas invite accidents. Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes. Keep bystanders away while operating a power tool.

  • Page 15: Power Tool Use And Care

    Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation. SPR-PRC-H   www.stauffconnect.com...

  • Page 16: Choose The Right Parts

      4 Operation 4.2 Choose the right parts  Choose the nut, cutting ring and socket to match the tube. Notice differences between L- and S-types. 4.3 Turning on machine  Turn on the machine from the power button found on the back of the machine body. The battery light found on the same panel indicates your battery power level by color.

  • Page 17: Tube Installation

    Tube installation  Tube preparation: The tubes are prepared in keeping with tube and assembling preparation of the assembling instructions of the STAUFF Connect Product Catalogue. Refer on this to Chapter Assembly instructions in the STAUFF Connect Product Catalogue. ...

  • Page 18: Checking The Pre-Assembly

    Final assembly: For final assembly in the fitting body, do follow the detailed instructions in the assembly instructions in the STAUFF Connect Product Catalogue. 4.9 Service  Have your power tool serviced by a qualified repair person using only identical replacement parts.

  • Page 19: Shut-Down

    Eye injuries possible from hydraulic oil being squirted out ► Depressurize the machine! ► Only Walter Stauffenberg GmbH &Co.KG is to carry out work involving opening up the machine! ► Wear your personal protective gear incl. goggles for all work undertaken on the hydraulic system! SPR-PRC-H   www.stauffconnect.com...

  • Page 20: Dismantling

      6 Battery 5.2 Dismantling WARNING Don’t dismantle the machine, because the internal hydraulic pressure can reach 700 bar during normal use. This should only be done by authorized technicians. 5.3 Disposal Do not dispose of electric tools together with household waste material! In observance of European Directive 2002/96/EC on waste electrical and electronic equipment and its implementation in accordance with national law, electric tools that have reached the end of their life must be collected separately and returned to and...

  • Page 21: Battery

    15 minutes or until irritation ceases. If medical attention is needed, the battery electrolyte is composed of a mixture of liquid organic carbonates and lithium salts. WARNING Burn hazard. Battery liquid may be flammable if exposed to spark or flame. SPR-PRC-H   www.stauffconnect.com...

  • Page 22: Labels On Charger And Battery Pack

      6 Battery Labels on Charger and Battery Pack In addition to the pictographs used in this manual, the labels on the charger and the battery pack show the following pictographs: Read instruction manual before use. Battery charged. Use only with battery packs supplied with tool. Others may burst causing personal injury and damage.

  • Page 23: Battery Charger And Battery Pack

      7 Battery Charger Battery Charger and Battery Pack Battery Charger SPR-PRC-H-M-BC Battery Pack SPR-PRC-H-M-BP SPR-PRC-H   www.stauffconnect.com...

  • Page 24: Technical Data

      7 Battery Charger 7.1 Technical Data Charger SPR-PRC-H-M-BC Output 10.8 V, 14.4 V, 18 V DC Main voltage 230 V AC Battery type Li-Ion Approx. Charging time 75min battery 5.0Ah Charger current 1.0 A Input 4.0 A Output 0.500 kg...

  • Page 25: Battery Pack

    Place the charger in a position away from any heat source. The charger is ventilated through slots in the top and the bottom of the housing. ► Do not operate the charger with damaged cord or plug - have them replaced immediately. SPR-PRC-H   www.stauffconnect.com...
  • Page 26 This does not apply to the vehicular charger. 7.4 Chargers The SPR-PRC-H-M-BC charger accepts 18V Li-Ion batteries 5.SPR-PRC-H-M-BP which is supplied with the STAUFF SPR-PRC-H. This charger requires no adjustment and is designed to be as easy as possible to operate.
  • Page 27 When not in use, place tool on its side on a stable surface where it will not cause a tripping or falling hazard. Some tools with large battery packs will stand upright on the battery pack but may be easily knocked over. SPR-PRC-H   www.stauffconnect.com...
  • Page 28   7 Battery Charger 7.10 Specific Safety Instructions for all Lithium-Ion ► Do not incinerate the battery pack even if it is severely damaged or is completely worn out. The battery pack can explode in a fire. Toxic fumes and materials are created when lithium ion battery packs are burned.
  • Page 29 Charge battery packs only with designated chargers. Charging battery packs other than the designated batteries with a charger may make them burst or lead to other dangerous situations. Do not incinerate the battery pack SPR-PRC-H   www.stauffconnect.com...

  • Page 30: Electrical Safety

    2017 XX XX Year of Manufacture 7.16 Intended use The SPR-PRC-H-M-BC is designed for charging Li-Ion 18V battery packs SPR-PRC-H-M-BP ► DO NOT use under wet conditions or in presence of flammable liquids or gases. These battery chargers and battery packs are professional tools.
  • Page 31 The charger is not serviceable. There are no serviceable parts inside the charger. ► Do not attempt to repair the charger. To assure product safety and reliability, repairs, maintenance, and adjustments should be performed by authorized service centers. SPR-PRC-H   www.stauffconnect.com...

  • Page 32: Optional Accessories

      7 Battery Charger 7.21 Cleaning WARNING Blow dirt and dust out of the main housing with dry air as often as dirt is seen collecting in and around the air vents. Wear approved eye protection and approved dust mask when performing this procedure. WARNING Never use solvents or other harsh chemicals for cleaning the non-metallic parts of the tool.
  • Page 33 ► Run the battery pack down completely, then remove it from the tool. ► Li-Ion cells are recyclable. Take them to your dealer or a local recycling station. The collected battery packs will be recycled or disposed of properly. SPR-PRC-H   www.stauffconnect.com...
  • Page 34 8 Battery Pack Battery Pack Battery Pack SPR-PRC-H-M-BP 8.1 Important Safety Instructions for all Battery Packs When ordering replacement battery packs, be sure to include the catalog number and voltage. The battery pack is not fully charged out of the carton. Before using the battery pack and charger, read the safety instructions below and then follow the charging procedures outlined.
  • Page 35 For long storage, it is recommended to store a fully charged battery pack in a cool, dry place out of the charger for optimal results. IMPORTANT Battery packs should not be stored completely depleted of charge. The battery pack will need to be recharged before use.   SPR-PRC-H   www.stauffconnect.com...
  • Page 36   8 Battery Pack 8.4 Labels on Charger and Battery Pack In addition to the pictographs used in this manual, the labels on the charger and the battery pack may show the following pictographs: Read instruction manual before use. Use only with battery packs supplied with tool. Others may burst causing personal injury and damage.
  • Page 37   2006/42/EC  Machinery  2014/35/EC  Low Voltage Directive (LVD)  2014/30/EC  Electromagnetic Compatibility Directive (EMC)  2011/65/EC  Restriction of Hazardous Substances (RoHS) Directive    6. References to the relevant harmonised standards used or references to the other technical specifications  in relation to which conformity is declared:    Machinery:  EN ISO 15744 (12 : 2008)    EN ISO 3744 (02 : 2012)  EN ISO 11201 (12 : 2010)  EN ISO 20643 (09 : 2008)  EN ISO 5349‐1 (04 : 2002)  LVD:  EN 60335‐2:2012    EN 60335‐2‐7:2010  EMC:  EN 55014‐1:2006 + A1:2009 + A2:2011  EN 55014‐2:1997 + A1:2001 + A2:2008  RoHS:  EN 50581:2012    7. Signed for and on behalf of:                                                                      Manufacturer:  Walter Stauffenberg GmbH & Co. KG  SPR-PRC-H   www.stauffconnect.com...
  • Page 38 Let us know about any questions, suggestions or criticism you might have about your machine or this documentation: Walter Stauffenberg GmbH & Co. KG Im Ehrenfeld 4 58791 Werdohl Telephone: +49 23 92 916 0 Fax: +49 23 92 916 160 sales@stauff.com www.stauffconnect.com Many thanks for your support.

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