Hardy Process Solutions HI 6200 Series User Manual

Hardy Process Solutions HI 6200 Series User Manual

Single channel weight processor
Table of Contents

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Herror!
HI 6200 Single Channel Weight Processor
User Guide
FastFind Links
Product Description
Installation
Initial Setup
Ways to Set Scale Parameters
Setting Scale Parameters
Troubleshooting
Hardy Installation and Commissioning

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Summary of Contents for Hardy Process Solutions HI 6200 Series

  • Page 1 Herror! HI 6200 Single Channel Weight Processor User Guide FastFind Links Product Description Installation Initial Setup Ways to Set Scale Parameters Setting Scale Parameters Troubleshooting Hardy Installation and Commissioning...
  • Page 2 OR OTHERWISE) ARISING IN ANY WAY OUT OF THE USE OF THIS DOCUMENT, EVEN IF ADVISED OF THE POSSIBILITY OF SUCH DAMAGE. Trademarks All trademarks and registered trademarks are the property of their respective owners. Hardy Process Solutions HI 6200 Weigh Processor User Guide Part Number 0596-0358-01, Rev A...
  • Page 3: Table Of Contents

    3 Initial Setup ......................23   3.1 Initial Setup ......................24  4 Setting Scale Parameters ................... 26   4.1 Using the Touch Screen ..................27  4.2 Using the Embedded Webserver ................ 29  Hardy Process Solutions HI 6200 Weigh Processor User Guide...
  • Page 4 5.2.9 Gravity Correction ..................57  5.2.10 Tare Weight ....................58  5.2.11 WAVESAVER® ..................59  5.3 Calibrating the Scale ................... 60  5.3.1 Pre-calibration Procedures ................. 60  5.3.2 C2 ® Calibration ................... 61  Hardy Process Solutions HI 6200 Weigh Processor User Guide...
  • Page 5 6.3.1 Load Sensor/Point Input/Output Measurements ........64  6.3.2 Load Check ....................65  7 Hardy Installation and Commissioning ............67   7.1 Emergency Service and Support ................. 67  Index ........................77   Hardy Process Solutions HI 6200 Weigh Processor User Guide...
  • Page 6: How To Use This Guide

    HOW TO USE THIS GUIDE Introduction The Hardy Process Solutions HI 6200 Weigh Processor is a state-of-the-art product. It uses advanced microprocessor technology and front-end signal processing of stain-gauge type load sensors to provide super-accurate weighing coupled with operator-friendly interfaces and reliability.
  • Page 7: Organization Of The Guide

    APPENDIX B - List of Parameter IDs  This appendix lists the parameter IDs for the HI 6200. APPENDIX C - Frequently Asked Questions  This appendix provides answers to frequently asked questions. Hardy Process Solutions HI 6200 Weigh Processor User Guide...
  • Page 8: Document Conventions

    Indicates text that is displayed on page or entered by the user. page/code [ ] square brackets Indicates optional values. { } braces Indicates required or expected values. | vertical bar Indicates a choice between two or more options or arguments. Hardy Process Solutions HI 6200 Weigh Processor User Guide...
  • Page 9: Product Description

    Topics: Single Channel Weight Processor. This chapter also Overview (page 10)  lists the available models and describes the Models (page 11) instrument’s key features.  Key Features (page 12)  Hardy Process Solutions HI 6200 Weigh Processor User Guide...
  • Page 10: Overview

    OEMs and system integrators who build machinery where fast, stable weight data along with low-cost of ownership are critical components to their successful design. Ultra-compact at just 2 inches wide and 3 inches high, the HI 6200 series saves cabinet space. This form factor allows for high-density panel design over traditional weighing instrumentation, reducing machine cost and control cabinet footprint.
  • Page 11: Models

    The HI 6200 is available in the following models. Figure 1-1. HI 6200 Models Model Description HI6200-WP-10-EIP-000 Single Channel Weight Processor, Ethernet Comms with Display HI6200-WT-10-ANA-000 Single Channel Weight Transmitter, Analog Out with Display Hardy Process Solutions HI 6200 Weigh Processor User Guide...
  • Page 12: Key Features

    HI 6200 webserver. These tests display system weights, voltages, and pass/fail information that allow you to isolate a problem to the instrument, cabling, or sensors, reducing troubleshooting times and maintenance costs. Hardy Process Solutions HI 6200 Weigh Processor User Guide...
  • Page 13: Installation

     Climatization (page 17)  Handling Precautions  (page 17) Mounting the HI 6200  (page 19) Wiring the HI 6200 (page  Powering on the HI 6200  (page 22) Hardy Process Solutions HI 6200 Weigh Processor User Guide...
  • Page 14: Hardy Field Service

    Chapter 2 – Installation 2.1 Hardy Field Service Hardy Process Solutions provides local field service for all scales and weighing equipment. Hardy’s factory trained technicians can perform service on all Hardy equipment as well as most other manufacturers’ systems. Enabled by the Hardy Process Toolbox, our technicians spend less time onsite, saving you money and reducing your downtime.
  • Page 15 Does the installation location take into account environmental considerations, such as vibration and acoustics? Is all equipment not supplied by Hardy Process Solutions (for example, power supply) on site and ready for use? Electrical Requirements Is there a sufficient number of AC outlets for the equipment?
  • Page 16: Unpacking

    Customer Service by phone, fax, or email. 4. Record the model number and serial number of the HI 6200 series instrument. Store this information in a convenient, secure location for reference when contacting Customer Service, buying parts, or upgrading firmware.
  • Page 17: Climatization

     connector pins. Do not install the instrument right next to an AC or high voltage DC module.  Route all the load voltage cables away from high voltage cables.  Hardy Process Solutions HI 6200 Weigh Processor User Guide...
  • Page 18: Sources Of Electrical Interference

    Electromagnetic interference can cause various problems. The HI 6200 is designed to reduce its susceptibility to radiated and conducted interference. A Hardy Process Solutions representative can advise you about common causes of electromagnetic interference. Hardy Process Solutions HI 6200 Weigh Processor User Guide...
  • Page 19: Mounting The Hi 6200

    The HI 6200 is designed for mounting on a 35mm DIN rail using the spring-loaded DIN clip integrated into the body of the instrument. Figure 2-1. DIN Rail Clips To mount the HI 6200: 1. Engage the bottom of the DIN rail. Hardy Process Solutions HI 6200 Weigh Processor User Guide...
  • Page 20 Figure 2-3. Mounts on the DIN Rail (Vertical Mounting) To remove the HI 6200: 1. Locate the slot on the top of DIN rail clip. 2. Gently pry up until the instrument releases. Hardy Process Solutions HI 6200 Weigh Processor User Guide...
  • Page 21: Wiring The Hi 6200

    Figure 2-4. HI 6200 Wire Terminations to Hardy Sensors and Junction Boxes Caution: Do not over-tighten the screw-down terminal blocks. Otherwise, you might shear sensor wires and cause intermittent or complete failure of the weighing system. Hardy Process Solutions HI 6200 Weigh Processor User Guide...
  • Page 22: Powering On The Hi 6200

    Required load cell cable for C2 electronic calibration system and INTEGRATED  TECHNICIAN is Hardy Process Solutions part number C2Cable (6020-0001-0). 2.8 Powering on the HI 6200 After wiring the HI 6200, power on the instrument and check that Status and Scale LEDs on the front panel indicate normal operation.
  • Page 23: Initial Setup

    3 INITIAL SETUP Topics: This chapter describes how to set up the HI 6200 prior to initial use. Initial Setup (page 24)  Hardy Process Solutions HI 6200 Weigh Processor User Guide...
  • Page 24: Initial Setup

    An Error message appears if the calibration was not successful. See the error list in Chapter 8, for help in correcting errors. i. Step 9. The scale is now calibrated Hardy Process Solutions HI 6200 Weigh Processor User Guide...
  • Page 25 The system will be calibrated with multiple points, providing the most accurate method for a non-linear calibration. Note: Multi-Point Calibration is only available through the Webserver, not the panel display. Hardy Process Solutions HI 6200 Weigh Processor User Guide...
  • Page 26: Setting Scale Parameters

     Embedded Webserver  provides access to  the touch screen settings along with advanced diagnostics, parameter cloning, and firmware upgrade parameters. PLC  provides PLC communications (EIP  or Modbus). Hardy Process Solutions HI 6200 Weigh Processor User Guide...
  • Page 27: Using The Touch Screen

    5. To make a selection, press a secondary menu item or the OK button. 6. To return to the previous menu, press the Back button. 7. To return to the home screen, press the Home button. Hardy Process Solutions HI 6200 Weigh Processor User Guide...
  • Page 28 Zero Settings Decimal Pt. User Input variable Capacity User Input variable Grads Instrument ID User Input variable Motion Tolerance User Input variable Operator ID User Input variable Units ton  Security None check mark Medium check mark High check mark Password User Input variable Info FW Version information only Product SN information only HW rev. information only Hardy Process Solutions HI 6200 Weigh Processor User Guide...
  • Page 29: Using The Embedded Webserver

    IP address) are the same as the HI 6200 and the node identifier (last octet) is a number from 0 to 255 other than 100. For example: 192.168.0.101. Hardy Process Solutions HI 6200 Weigh Processor User Guide...
  • Page 30 In the General tab, select Use the following IP address, and then enter the following values: IP address = 192.168.0.101  Subnet mask = 255.255.255.000  Complete the IP address and Subnet mask fields. Click OK. Hardy Process Solutions HI 6200 Weigh Processor User Guide...
  • Page 31 5. Open a web browser on the computer, enter the static IP address of the HI 6200 instrument (192.168.000.100), and press the Enter key. The Home page appears (see Figure 4-1). Figure 4-1. Embedded Webserver Home Page Hardy Process Solutions HI 6200 Weigh Processor User Guide...
  • Page 32: Saving "Known Good" Parameters

    (for example: the factory default is 192.168.000.100), and press the Enter key. The Home page appears (see Figure 4-1 on page 31). 2. Click Configuration, and then click Diagnostics. 3. Click Parameters. Hardy Process Solutions HI 6200 Weigh Processor User Guide...
  • Page 33 Chapter 4 – Ways to Set Scale Parameters 4. Make sure all the parameter values are set to your requirements. 5. Click the Save As KnownGood button. Hardy Process Solutions HI 6200 Weigh Processor User Guide...
  • Page 34: Restoring From "Knowngood" Parameters

    (192.168.000.100), and press the Enter key. The Home page appears (see Figure 4-1 on page 31). 2. Click Configuration, and then click Diagnostics. 3. Click Parameters. 4. Click Known Good Cfg. Hardy Process Solutions HI 6200 Weigh Processor User Guide...
  • Page 35 Chapter 4 – Ways to Set Scale Parameters 5. Click the Restore KnownGood button. Hardy Process Solutions HI 6200 Weigh Processor User Guide...
  • Page 36: Using A Plc

    2. Right-click the Ethernet Module under which you will be installing the HI6200-WS module. 3. Select New Module to display a list of modules. 4. From the catalog list, select the Hi6200 Series EDS_AOP module. Hardy Process Solutions HI 6200 Weigh Processor User Guide...
  • Page 37 5. Configure the module by entering a unique name and entering the instrument’s IP address. Enter a unique name. Enter the instrument’s IP address. 6. In the Connection tab, make sure the Requested Packet Interval (RPI) is set to 10ms. Hardy Process Solutions HI 6200 Weigh Processor User Guide...
  • Page 38: Configuration Parameters

    WAVERSAVER SINT Num Averages Loadcell Sensitivity AutoZero AutoZero Tolerance FLOAT Gravity Correction FLOAT Motion Tolerance FLOAT Zero Tolerance FLOAT Tare Weight FLOAT Reference Weight FLOAT Span Weight FLOAT Scale Capacity FLOAT Hardy Process Solutions HI 6200 Weigh Processor User Guide...
  • Page 39: Configuration With Aop

    Read Parameter (0x01)1 Zero Cmd (0x02)2 Tare Cmd (0x64) 100 dec Cal Low Cmd (0x65) 101 dec Cal High Cmd (0x66) 102 dec C2 Cal Cmd (0x80) 128 dec IT Test Hardy Process Solutions HI 6200 Weigh Processor User Guide...
  • Page 40: Read Param Cmd

    0. Status Error code 1 Fail Status Error code 2 ADC Failure Status Error code 3 Out of tolerance Status Error code 4 Motion Status code FF cmd in progress Hardy Process Solutions HI 6200 Weigh Processor User Guide...
  • Page 41: Tare Cmd

    Write the hexadecimal value 0x65 to the command register to perform the high step of a traditional calibration. Status Error code 1 Fail Status Error code 2 ADC Failure Status Error code 4 Motion Hardy Process Solutions HI 6200 Weigh Processor User Guide...
  • Page 42: C2 Cal Cmd

    Hex value: 0x81 Decimal value: 129 Write the hexadecimal value 0x81 to the command register to perform the stability test. Status Error code 1 Fail Status code FF cmd in progress Hardy Process Solutions HI 6200 Weigh Processor User Guide...
  • Page 43: It Test Reduced

    Status Error code 0x0B Value out of range too high Status Error code 0x0C Value out of range too low Status Error code 0x0D Not allowed Status Error code 0x80 Invalid parameter ID Hardy Process Solutions HI 6200 Weigh Processor User Guide...
  • Page 44: Set Default Parameters

    Table 4-5. Command Status Return Value Return Value Description Success Fail Fail - ADC error and ADC failure Fail - out of tolerance Fail - motion Fail - no C2 load cells found Hardy Process Solutions HI 6200 Weigh Processor User Guide...
  • Page 45: Modbus

    All HI 6200 series units have Modbus TCP built-in. To have the instrument communicate through Modbus-TCP, use the touch screen or web browser to configure the HI 6200 for Modbus TCP.
  • Page 46 3. Double-click the Hardy Modbus-Link icon to open the Hardy Modbus-Link display (see Figure 4-2). Figure 4-2. Hardy Modbus-Link Display 4. From the Connection menu, click Connect. The TCP/IP Connection dialog box appears. Hardy Process Solutions HI 6200 Weigh Processor User Guide...
  • Page 47 Type the address of the HI 6200 instrument. 7. Click OK. The red No Connection message disappears and the values at the top of the page change. Your computer is now connected to the HI 6200. Hardy Process Solutions HI 6200 Weigh Processor User Guide...
  • Page 48 9. On the Hardy Modbus-Link page, from the Display menu, click Float. The Weight value appears in register 6 (net) or register 8 (gross). Other registers are not float values, so be aware of random numbers in other registers. Hardy Process Solutions HI 6200 Weigh Processor User Guide...
  • Page 49 12. Double-click the top register. When the Enter Value box appears, enter the new value you want to write to this register. The following figure shows writing a value of 2, which is the Tare command number. Hardy Process Solutions HI 6200 Weigh Processor User Guide...
  • Page 50 Reserved 4 Reserved 5 Total Command , Aux Command Information , Parameter ID , and Parameter Value are used to send commands to the instrument, write new parameter values, read existing parameter Hardy Process Solutions HI 6200 Weigh Processor User Guide...
  • Page 51 Counts from 0 – 255 repeat. The value returned in the lower byte of the register is the status code for the command. This code is one of the following values: Hardy Process Solutions HI 6200 Weigh Processor User Guide...
  • Page 52 BYTE 9 = 1000 Motion Tolerance FLOAT 10.0 .00001-999999.99 Zero Tolerance FLOAT 10.0 .00001-999999.99 Tare Weight FLOAT Reference Weight FLOAT .00001-999999.99 Scale Cap FLOAT 999999.0 .00001-999999.99 Span Weight FLOAT 1000.0 .00001-999999.99 Hardy Process Solutions HI 6200 Weigh Processor User Guide...
  • Page 53 7 = 4.5 mV/V BYTE 8 = 5.0 mV/V Waversaver 0 = Off 1 = 7Hz 2 = 3.5 Hz 3 = 1Hz 4 = 0.5Hz BYTE 5 = 0.25Hz Num Averages 1-255 Hardy Process Solutions HI 6200 Weigh Processor User Guide...
  • Page 54: Setting Scale Parameters

    We recommend a scale verification rather than a calibration. Be sure to follow all the Calibrating the Scale (page  procedures completely to ensure that the weights read by the instrument are accurate. Hardy Process Solutions HI 6200 Weigh Processor User Guide...
  • Page 55: Pre-Calibration Procedures

    Vertical or at angles other than horizontal will have a negative effect on the scale’s ability to repeat and provide accurate weight readings. Hardy Process Solutions HI 6200 Weigh Processor User Guide...
  • Page 56: Calibration Setup Procedures

    Note: The amount of weight zeroed off is cumulative. The Auto Zero command will not run if the current gross weight plus any previously zeroed amount exceeds the zero tolerance value. Hardy Process Solutions HI 6200 Weigh Processor User Guide...
  • Page 57: Auto Zero Tolerance

    In general, if your location is between the 45th parallel and the equator, gravity correction is greater than 1.0. For example, you add 1.0006 for an error that is .06% because gravity is Hardy Process Solutions HI 6200 Weigh Processor User Guide...
  • Page 58: Tare Weight

    Tare weight is the amount of weight tared off with the last tare command or the amount you entered. The tare weight equals the difference between the net and gross weight readings. Hardy Process Solutions HI 6200 Weigh Processor User Guide...
  • Page 59: Wavesaver

    ATTENTION: LIEU SUR UNE ÉCHELLE / UN BATEAU OU UNE CELLULE DE CHARGE PEUT ENDOMMAGER LE MOUVEMENT VERTICAL LIBRE DE LA CHARGE DE CHARGE ET ÉVITER L'INSTRUMENT DE RETOURNER AU POINT DE RÉFÉRENCE ZERO ORIGINAL. Hardy Process Solutions HI 6200 Weigh Processor User Guide...
  • Page 60: Calibrating The Scale

    Vertical or at angles other than horizontal will have a negative effect on the scale’s ability to repeat and provide accurate weight readings. Hardy Process Solutions HI 6200 Weigh Processor User Guide...
  • Page 61: C2 ® Calibration

    Only Hardy Process Solutions load sensors are capable of C2 (or eCal) calibration. 3. In the Ref Weight text field, enter the reference weight for your application. An empty scale will use a 0.00 reference weight setting.
  • Page 62: Troubleshooting

    In the unlikely event of a problem with the HI 6200, use the information in this chapter to identify and Troubleshooting Table (page  resolve the problem. Weighing System Test (page  Electrical Check Procedures  (page 64) Hardy Process Solutions HI 6200 Weigh Processor User Guide...
  • Page 63: Troubleshooting Table

    C2 load cells have unequal capacities due Verify each load cell is correct not equal to using mismatched load cells or faulty per the spec sheet delivered C2 programming. with the cell. Hardy Process Solutions HI 6200 Weigh Processor User Guide...
  • Page 64: Weighing System Test

    The HI 6200 supplies up to 5 VDC excitation to as many as eight 350-Ohm load cells/points per channel. The expected output from each load cell/point depends on the mV/V rating of the load cell/point and the weight. Hardy Process Solutions HI 6200 Weigh Processor User Guide...
  • Page 65: Load Check

    For example, if the display reads 100 pounds and a 20-pound weight is placed on the vessel or scale, the display should read 120 or some value over 100. With the display reading 100 Hardy Process Solutions HI 6200 Weigh Processor User Guide...
  • Page 66 If the display reads improperly or shows no change, something is wrong with the setup. If the display changes weight in the proper direction, remove the weight and proceed to calibrate the instrument. Refer to Table 6.1 for help determining the cause of the poor weight reading. Hardy Process Solutions HI 6200 Weigh Processor User Guide...
  • Page 67: Hardy Installation And Commissioning

    For rapid turnaround service, contact one our service specialists at: 800-821-5831 option 4. Hardy Process Solutions HI 6200 Weigh Processor User Guide...
  • Page 68 Chapter 7 – Hardy Installation and Commissioning Figure 7-1. Hardy Support Locations Throughout the United States Hardy Process Solutions HI 6200 Weigh Processor User Guide...
  • Page 69 1000 VDC minimum C2 calibration output: Isolation from digital section 1000 VDC minimum Temperature drift: Less than 0.0004% of full scale per degree C for Cal- LO and Cal-HI reference points Hardy Process Solutions HI 6200 Weigh Processor User Guide...
  • Page 70 Approvals: UL, CUL Ordinary Location CE – PENDING Class I, Division 2 Groups A, B, C and D, Temp Code T6 – PENDING ODVA Level III RoHS & REACH - PENDING Hardy Process Solutions HI 6200 Weigh Processor User Guide...
  • Page 71 0x4183 Point 1 0x4184 Point 2 0x4185 Point 3 0x4186 Point 4 0x4187 Point 5 0x4188 B.2 Diagnostic Write Parameters Parameter Hex Value IT_NUMSENSORS JBOX 1 0x498D IT_NUMSENSORS JBOX 2 0x498E Hardy Process Solutions HI 6200 Weigh Processor User Guide...
  • Page 72 0x49B7 IT RAW VARIATION REF 2 0x49B9 IT WAVERSAVER VARIATION CHANNEL 0 0x49C0 IT WAVERSAVER VARIATION CHANNEL 1 0x49C1 IT WAVERSAVER VARIATION CHANNEL 2 0x49C2 IT WAVERSAVER VARIATION CHANNEL 3 0x49C3 Hardy Process Solutions HI 6200 Weigh Processor User Guide...
  • Page 73 0x49F0 IT RTZ CHANNEL 1 0x49F1 IT RTZ CHANNEL 2 0x49F2 IT RTZ CHANNEL 3 0x49F3 IT RTZ CHANNEL 4 0x49F4 IT RTZ CHANNEL 5 0x49F5 IT RTZ CHANNEL 6 0x49F6 Hardy Process Solutions HI 6200 Weigh Processor User Guide...
  • Page 74 Hex Value GrossWeight 0x6081 NetWeight 0x6082 ADC_Counts 0x4907 ADC_CountsRaw 0x4908 CalLowCounts 0x4085 CalHighCounts 0x4087 ZeroCounts 0x2889 CalZeroCounts 0x4084 Cal Type 0x4001 NUMBER C2 SENSORS 0x4103 NUMBER IT J-BOXES 0x4881 FirmwareRevision 0x7985 Hardy Process Solutions HI 6200 Weigh Processor User Guide...
  • Page 75 Settings are application dependent; however, 1.0hz and 10 averages are A  common settings. Where can I find my weight readings in the PLC? Q4  The gross and net weight is displayed in the PLC input table. Hardy Process Solutions HI 6200 Weigh Processor User Guide...
  • Page 76 0x and 16# are used interchangeably to signify a hexadecimal value. Can I change my parameters through the “C” configuration tags? Q8  Yes, but changes only take effect when the config table is enabled and A  the connection is cycled. Hardy Process Solutions HI 6200 Weigh Processor User Guide...
  • Page 77: Index

    Diagnostic write parameters, 70  power on, 22  Document conventions, 8  unpacking, 16  E  wiring, 21  HI 6200 setup  EDS_AOP file  EIP, 35  configuration, 38  embedded webserver, 28  EIP, 35  touch screen, 26  I/O tables, 49  Electrical check procedures, 63  I  Electrical interference, 18  I/O tables for MODBUS, 49  Emergency service and support, 66  Initial setup, 24  Environmental requirements, 69  EIP, 35  F  embedded webserver, 28  touch screen, 26  Features, 12  installation and commissioning, 66  Frequently asked questions, 74  Installing the HI 6200, 13  Hardy Process Solutions HI 6200 Weigh Processor User Guide...
  • Page 78 Models, 11  Tare weight, 57  Motion tolerance, 55  Test diagnostic parameters, 70  Mounting the HI 6200, 19  Touch screen, 26  Troubleshooting table, 62  N  U  Number of averages, 56  Unit of measure, 55  O  Unpacking, 16  Overview, 10  W  P  WAVESAVER, 12, 58  Parameters  Webserver, 28  diagnostic write, 70  Weighing System Test, 63  read/write, 70  Wiring the HI 6200, 21  read‐only, 73  Z  stability test, 73  test diagnostic, 70  Zero tolerance, 55  PLC commands, 38  Zero track enable, 56  Power on, 22  Hardy Process Solutions HI 6200 Weigh Processor User Guide...
  • Page 79 Hardy Process Solutions 9440 Carroll Park Drive Suite 150 San Diego, CA 92121 http://www.hardysolutions.com © 2019 All Rights Reserved, Hardy Process Solutions Part Number 0596-0358-01, Rev A...

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