Miller Titanium Series Manual
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Miller Titanium Series Manual

Auto-darkening w/infotrack
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See also: Operating Instructions
OM-256 016A
2012−03
®
Auto-Darkening Helmets
Model: TitaniumtSeries w/Infotrackt
To help us serve you better, go to www.MillerWelds.Com/Register

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Summary of Contents for Miller Titanium Series

  • Page 1 OM-256 016A 2012−03 ® Auto-Darkening Helmets Model: TitaniumtSeries w/Infotrackt To help us serve you better, go to www.MillerWelds.Com/Register...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS SECTION 1 − WELDING HELMET SAFETY PRECAUTIONS −READ BEFORE USING ..1-1. Symbol Usage ............. 1-2.

  • Page 3: Section 1 − Welding Helmet Safety Precautions −Read Before Using

    SECTION 1 − WELDING HELMET SAFETY PRECAUTIONS − READ BEFORE USING helmet 2012−02 Protect yourself and others from injury — read, follow, and save these important safety precautions and operating instructions. 1-1. Symbol Usage DANGER! − Indicates a hazardous Indicates special instructions. situation which, if not avoided, will result in death or serious injury.

  • Page 4: Proposition 65 Warnings

    NOISE can damage hearing. Noise from some processes or equipment can damage hearing. Wear approved ear protection if noise level is high. READ INSTRUCTIONS. D Read and follow all labels and the Owner’s Manual carefully before installing, operating, or servicing unit. Read the safety information at the beginning of the manual and in each section.

  • Page 5: Lens Shade Selection Table

    1-4. Lens Shade Selection Table Process Electrode Size Arc Current Minimum Suggested in. (mm) Protective Shade No. (Comfort)* Amperes Shade No. Shielded Metal Arc Less than 3/32 (2.4) Less than 60 −− Welding (SMAW) 3/32−5/32 (2.4−4.0) 60−160 5/32−1/4 (4.0−6.4) 160−250 More than 1/4 (6.4) 250−550 Gas Metal...

  • Page 6: Section 2 − Specifications

    −− Low Battery Light Red Led Illuminates To Indicate 2−3 Days −− Remaining Battery Life Power Supply CR2450 Lithium Battery −− (Miller Part No. 217 043) Sensors Independent/Redundant Independent/Redundant −− (Three) (Four) Operating 14_F to 131_F / −10_C to +55_C...

  • Page 7: Section 3 − Operating Instructions − Titanium 7300/9400 Helmets

    SECTION 3 − OPERATING INSTRUCTIONS − TITANIUM 7300 And 9400 SERIES HELMETS 3-1. Helmet Configurations (Titanium 7300 And 9400 Series Helmets) Titanium 7300 Helmet The 7300 helmet features a large fixed-position, auto-darkening lens and is designed for standard welding applications. Titanium 9400 Helmet The 9400 helmet features a larger fixed position, auto-darkening lens...

  • Page 8: Helmet Controls (Titanium 7300 And 9400 Series Helmets)

    3-2. Helmet Controls (Titanium 7300 And 9400 Series Helmets) The lens on Titanium 7300 Mode Control Button and alarm settings when (Section 3-4) lens is in Info function. and 9400 Series Helmets turns on (darkens) automati- Info Control Button Lens/Info Adjustment cally when welding begins (See Section 3-9) Buttons (See Sections...

  • Page 9: (Titanium 7300 And 9400 Series Helmets)

    If battery power is low, re- function as described. (See Auto On/Off Button place with CR2450 lithium Section 10, Troubleshoot- batteries (2 required − Miller ing.) Part No. 217 043). See Sec- Press Auto On/Off button to check if the lens is working Grind / Low Battery Light tion 7.

  • Page 10: Mode Control Button (Titanium 7300 And 9400 Series Helmets)

    3-4. Mode Control Button (Titanium 7300 And 9400 Series Helmets) If nearby objects Mode Control Button mode without raising hel- met. may inadvertently External Grind Mode contact the extern- Button To use Grind mode, push al Grind Mode but- and hold the external Grind Press Mode button to select ton while you are button for two seconds.

  • Page 11: Variable Shade Control (Titanium 7300 And 9400 Series Helmets)

    3-5. Variable Shade Control (Titanium 7300 And 9400 Series Helmets) Variable Shade Grind − No. 3 only Press Mode Control Adjustment Buttons Button to select desired X Mode − No. 8 − No. 13 Mode Control Button function: Weld, Cut, or Start at the highest setting Use the LTR and DKR ad- X-Mode.

  • Page 12: Lens Delay Control (Titanium 7300 And 9400 Series Helmets)

    3-6. Lens Delay Control (Titanium 7300 And 9400 Series Helmets) Lens Delay Adjustment The delay ranges for each Lens Delay Adjustment Buttons mode are as follows: Procedure Mode Control Button Press Auto On/Off but- Weld, Cut, X Modes − 0 − 10 Use the Lens Delay Short ton to turn helmet On.

  • Page 13: Sensitivity Control (Titanium 7300 And 9400 Series Helmets)

    3-7. Sensitivity Control (Titanium 7300 And 9400 Series Helmets) Do not weld in the Sensitivity Adjustment Face the helmet in the di- Buttons Grind mode; the rection of use, exposing lens will not darken. Mode Control Button it to the surrounding light conditions.

  • Page 14: Typical Lens Adjustment Procedure

    3-8. Typical Lens Adjustment Procedure Lens assembly displays prior settings when turned On. Re- tained settings are not shown in example. In the Grind mode the lens is a fixed shade No. 3. No lens ad- justments are possible. Adjusting Lens Assembly: Turn lens On.

  • Page 15: Info Control Button (Titanium 7300 And 9400 Series Helmets)

    3-9. Info Control Button (Titanium 7300 And 9400 Series Helmets) Info Control Button time of day. See Section Alarm − emits an audible signal and the Grind mode 3-11 to set clock. Press button to select from light flashes to alert the op- the following functions: erator at a specific time.

  • Page 16: Arc Time Control (Titanium 7300 And 9400 Series Helmets)

    3-10. Arc Time Control (Titanium 7300 And 9400 Series Helmets) The arc time function re- Arc Time Procedure peatedly until Arc Time is displayed on screen. cords the amount of time the lens assembly is dark (ex- Press Auto On/Off but- Use the Clear button to posed to an arc).

  • Page 17: Clock Control (Titanium 7300 And 9400 Series Helmets)

    3-11. Clock Control (Titanium 7300 And 9400 Series Helmets) The clock displays the actual Clock Procedure Press Hour +/− buttons time of day. to change hour setting. Press Auto On/Off but- ton to turn helmet On. Info Control Button Press Minute +/− but- Helmet lens will darken tons to change minute twice and then clear.

  • Page 18: Timer Control (Titanium 7300 And 9400 Series Helmets)

    3-12. Timer Control (Titanium 7300 And 9400 Series Helmets) The Timer emits an audible Arc Time Procedure Press Minute +/− but- signal and the Grind mode tons to change minute light flashes to alert the oper- Press Auto On/Off but- setting.

  • Page 19: Alarm Control (Titanium 7300 And 9400 Series Helmets)

    3-13. Alarm Control (Titanium 7300 And 9400 Series Helmets) The Alarm emits an audible Timer Procedure Press Minute +/− but- signal and the Grind mode tons to change minute light flashes to alert the oper- setting. Press Auto On/Off but- ator at a specific time.

  • Page 20: Section 4 − Operating Instructions − Titanium 1600/1600I Helmets

    SECTION 4 − OPERATING INSTRUCTIONS − TITANIUM 1600 And 1600i SERIES HELMETS 4-1. Controls − Titanium 1600 And 1600i Series Helmets The 1600 series passive weld- ing helmet provides continuous UV and IR protection and uses a fixed shade No. 10 lens. The helmet can also be fitted with other standard lenses (No.

  • Page 21: Section 5 − Adjusting Headgear

    SECTION 5 − ADJUSTING HEADGEAR 5-1. Adjusting Headgear On Titanium 7300 And 9400 Series Helmets There are four headgear adjustments: headgear top, tightness, angle ad- justment, and distance adjustment. Headgear Top Adjusts headgear for proper depth on the head to ensure correct balance and stability.

  • Page 22: Adjusting Headgear On Titanium 1600 And 1600I Series Helmets

    5-2. Adjusting Headgear On Titanium 1600 And 1600i Series Helmets There are four headgear adjust- ments: headgear top, tightness, angle adjustment, and distance adjustment. Headgear Top Adjusts headgear for proper depth on the head to ensure correct bal- ance and stability. Headgear Tightness To adjust, push in the adjusting knob located on the back of the headgear...

  • Page 23: Section 6 − Replacing The Grinding Shield Or Lens Covers

    SECTION 6 − REPLACING THE GRINDING SHIELD OR LENS COVERS 6-1. Replacing Grinding Shield On 9400i And 1600i Helmets Never use the auto-dark- ening lens without the in- side and outside lens covers properly installed. Welding spatter will dam- age the auto-darkening lens void warranty.

  • Page 24: Replacing Lens Covers On Quick Release Helmets

    6-2. Replacing Lens Covers On Quick Release Helmets Never use the auto-dark- ening lens without the in- side and outside lens covers properly instal- led. Welding spatter will damage the auto-darken- ing lens and void the war- ranty. Outside Lens Cover Lens Holder Release Points Outside Lens Cover...

  • Page 25: Section 7 − Replacing The Battery (Auto-Darkening Lens Assemblies)

    Replace with CR2450 lithium type batteries (2 required) or equivalent (Miller Part No. 217043). Be sure Positive (+) side of Be sure Positive (+) the battery faces up (to- side of battery ward inside of helmet).

  • Page 26: Section 8 − Installing Optional Magnifying Lens

    SECTION 8 − INSTALLING OPTIONAL MAGNIFYING LENS Optional Magnifying Lens Starting at the bottom, slide magni- fying lens into the helmet retaining brackets. Align the magnifying lens with the auto-darkening lens as- sembly. D Remove lens holding frame (with auto-darkening lens) from helmet shell.

  • Page 27: Section 10 − Troubleshooting

    SECTION 10 − TROUBLESHOOTING Trouble Remedy Auto lens not On – auto- Check batteries and verify they are in good condition and installed lens will not darken mo- properly. mentarily when the Reset Check battery surfaces and contacts and clean if necessary. button is pressed.

  • Page 28: Section 11 − Parts Lists

    SECTION 11 − PARTS LISTS Figure 11-1. Titanium 7300 Auto-Darkening Welding Helmet OM-256 016 Page 26...
  • Page 29 770 250 ..Bag, Helmet (Miller Logo) ......♦222 003 .
  • Page 30 Miller Figure 11-2. Titanium 9400 Auto-Darkening Welding Helmet OM-256 016 Page 28...
  • Page 31 ..Helmet Bag − Miller ......
  • Page 32 Figure 11-3. Titanium 9400i Auto-Darkening Welding Helmet OM-256 016 Page 30...
  • Page 33 770 250 ..Bag, Helmet (Miller Logo) ......♦222 003 .
  • Page 34 Figure 11-4. Titanium 1600 Welding Helmet OM-256 016 Page 32...
  • Page 35 ....Bag, Helmet (Miller Logo) ......
  • Page 36 Figure 11-5. Titanium 1600i Auto-Darkening Welding Helmet OM-256 016 Page 34...
  • Page 37 ....Bag, Helmet (Miller Logo) ......

  • Page 38: Section 12 − Limited Warranty

    LIMITED WARRANTY – Subject to the terms and conditions below. Miller Electric Mfg. Co., Appleton, Wisconsin, warrants to its original retail pur- chaser that the new Miller equipment sold after the effective date of this limited warranty is free of defects in material and workmanship at the time it is shipped by Miller.
  • Page 39 Notes...
  • Page 40 Visit our website at www.MillerWelds.com ® Miller Electric Mfg. Co. An Illinois Tool Works Company 1635 West Spencer Street Appleton, WI 54914 USA © ORIGINAL INSTRUCTIONS 2012 Miller Electric Mfg. Co.

This manual is also suitable for:

Titanium 7300Titanium 9400Titanium 1600iTitanium 9400iTitanium 1600

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