Related Manuals for rulmeca RDR BL3
Summary of Contents for rulmeca RDR BL3
- Page 1 TECHNICAL MANUAL FOR THE RDR BL3 DRIVE ROLLER Rev 0.2 RULLI RULMECA S.p.A., Via Toscanini 1, 24011 Almè, BG , Italy Tel +39-035.4300111 - Email: vendite@rulmeca.it - Web: www.rulmeca.com...
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Page 2: Table Of Contents
General ..............................26 Starting and stopping Drive Roller ......................27 Adjusting Drive Roller speed ......................... 28 Reversal of direction of Drive Roller ...................... 29 RULLI RULMECA S.p.A., Via Toscanini 1, 24011 Almè, BG , Italy Tel +39-035.4300111 - Email: vendite@rulmeca.it - Web:... - Page 3 DECOMMISSIONING - DISMANTLING THE DRIVE ROLLER ..............37 DISPOSAL OF THE DRIVE ROLLER ......................37 WARRANTY ..............................38 CERTIFICATE OF INSTALLATION ......................39 DATA REQUEST FORM FOR DRIVE ROLLERS APPLICATION .............. 40 TECHNICAL MANUAL FOR THE RDR BL3 - V1.1 DRIVE ROLLER Rev. 21/09/2018 page 3...
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Page 4: Introduction
Any transfer of this manual to third parties must be authorized beforehand by Rulli Rulmeca S.p.A. Rulli Rulmeca S.p.A. is authorized to transmit this document to the end customer and it is recommended to include this document in the machine's technical documentation. -
Page 5: Prescribed Use
(use in internal environment, at temperature comprised between -10/+35 °C, without condensate). The RDR BL3 product is designed to convey only material contained in boxes and/or cases, or which can in some way be conveyed on rollers. -
Page 6: Hazards
Prohibitions It is explicitly forbidden to tamper with any part of the RDR BL3 product (unless agreed beforehand with Rulmeca). It is forbidden to dismantle the product. Dismantling the product (or part of it) and removing the product by breaking its parts voids the warranty. -
Page 7: Packaging And Deliveries
Delivered Drive Rollers Each RDR BL3 Drive Roller, before being delivered to the customer, has all its functions tested. A sticker is affixed to the Drive Roller BL3 that has passed all the function and quality tests to certify that it has passed the inspections. -
Page 8: Principals
Always make sure that the transferred package is as centred as possible and that its load is distributed as evenly as possible over its entire surface resting on the rollers. TECHNICAL MANUAL FOR THE RDR BL3 - V1.1 DRIVE ROLLER Rev. 21/09/2018 page 8... - Page 9 WRONG RIGHT TECHNICAL MANUAL FOR THE RDR BL3 - V1.1 DRIVE ROLLER Rev. 21/09/2018 page 9...
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Page 10: Choosing The Drive Roller And Its Correct Gear Reduction Ratio
Once the tangential force (Ft) has been set that is necessary to move the package, after the package conveying speed is known, refer to the tables for the single Drive Rollers to find the most suitable gear reduction ratio. TECHNICAL MANUAL FOR THE RDR BL3 - V1.1 DRIVE ROLLER Rev. 21/09/2018 page 10... -
Page 11: Example Of Choosing The Drive Roller
If you have doubts, fill in the form at the end of this manual and contact Rulli Rulmeca S.p.A. in order to check the calculations made and that the correct Drive Roller has been chosen before you place your order. -
Page 12: Motion Transmission Systems
Drive Roller, and the type of bottom of the conveyable package, if the designer is unskilled, the following data should be supplied to Rulmeca to enable the chosen solution to be evaluated: type, speed, length and execution of the chosen Drive Rollers, the number of driven rollers connected to each Drive Roller (in front and behind), min. - Page 13 Drive Roller ratio reductions, depending on the loads to be conveyed and calculating the torque required on the basis of the data specified above and the type of belt chosen. TECHNICAL MANUAL FOR THE RDR BL3 - V1.1 DRIVE ROLLER Rev. 21/09/2018 page 13...
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Page 14: The Rdr Bl3 Drive Roller
• Size 11 hex (A/F) , threaded male M12, stainless steel (with stainless steel bearings) • Rulmeca cut-proof 5-wire cable, without halogens, 600 mm in length, with stripped wires, ready for cabling or with 5-core connector (STD). • Control head opposite the cable: standard with 6002-RS bearing, galvanized floating pin (or stainless steel floating pin in combination with stainless steel pins) bored and threaded M8, size 19 wrench, with hexagonal head screw and washer. -
Page 15: General Characteristics
The weight of a Drive Roller measuring C=500 is about 2.8 kg, with cm increase of 0.026 kg/cm * The length C of the Drive Roller in in the extra short version is a fixed value and is without grooves. TECHNICAL MANUAL FOR THE RDR BL3 - V1.1 DRIVE ROLLER Rev. 21/09/2018 page 15... -
Page 16: Labelling Drive Roller
The information on the label enables all the manufacturing data on the Drive Roller to be traced. If you require information, contact Rulmeca Customer Care, quoting the serial number of the Drive Roller (S/N) so that you can obtain the information more easily. -
Page 17: Technical Drawings For Drive Roller
TECHNICAL DRAWINGS FOR DRIVE ROLLER TECHNICAL MANUAL FOR THE RDR BL3 - V1.1 DRIVE ROLLER Rev. 21/09/2018 page 17... - Page 18 TECHNICAL MANUAL FOR THE RDR BL3 - V1.1 DRIVE ROLLER Rev. 21/09/2018 page 18...
- Page 19 TECHNICAL MANUAL FOR THE RDR BL3 - V1.1 DRIVE ROLLER Rev. 21/09/2018 page 19...
- Page 20 TAMPERED DRIVE ROLLERE FOR CURVES TECHNICAL MANUAL FOR THE RDR BL3 - V1.1 DRIVE ROLLER Rev. 21/09/2018 page 20...
- Page 21 TECHNICAL MANUAL FOR THE RDR BL3 - V1.1 DRIVE ROLLER Rev. 21/09/2018 page 21...
- Page 22 If required to do so by law, the roller conveyor manufacturer must guard moving or potentially hazardous part, provide an emergency stop system and place appropriate warning signs. TECHNICAL MANUAL FOR THE RDR BL3 - V1.1 DRIVE ROLLER Rev. 21/09/2018 page 22...
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Page 23: Wiring
The most effective techniques for limiting EMI comprise filtering the VAC supply, shielding and separating the 24 VDC lines with channels and effective grounding of the channels. TECHNICAL MANUAL FOR THE RDR BL3 - V1.1 DRIVE ROLLER Rev. 21/09/2018 page 23... - Page 24 In such cases, it is the customer's responsibility to create alternative systems (with systems such as brushes in direct contact) to disperse the electrostatic charges away from the conveyed package. TECHNICAL MANUAL FOR THE RDR BL3 - V1.1 DRIVE ROLLER Rev. 21/09/2018 page 24...
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Page 25: Protection From Spikes On The Direct Current Line
Drive Roller. You are advised to fit serially one 5A instantaneous fuse to each Drive Roller. TECHNICAL MANUAL FOR THE RDR BL3 - V1.1 DRIVE ROLLER Rev. 21/09/2018 page 25... -
Page 26: Connecting The Drive Roller
CONNECTING THE DRIVE ROLLER General The RDR BL3 Drive Roller has a multicore ROHS cable marked Rulmeca Drive Roller that can withstand maximum temperatures up to 105 °C and voltage up to 300 volts. In the standard version, the Drive Roller connecting cable has a 5-core connector at one end. -
Page 27: Starting And Stopping Drive Roller
Supply the Drive Roller only with voltage values within the specified range 18-26 VDC. A supply at lower voltage (with consequent reduction of torque, current and speed) is permitted if the maximum conveyed load is reduced and subject to authorization from Rulmeca, providing all the data of the application (using the form on the last page). -
Page 28: Adjusting Drive Roller Speed
NEVER use the Drive Roller's master switch to stop it. Emergency stops must be handled by disconnecting the VAC supply of the of the power supply unit. TECHNICAL MANUAL FOR THE RDR BL3 - V1.1 DRIVE ROLLER Rev. 21/09/2018 page 28... -
Page 29: Reversal Of Direction Of Drive Roller
NEVER send a voltage signal below 7V to the “Direction” input; below this threshold the direction change might not take place correctly. TECHNICAL MANUAL FOR THE RDR BL3 - V1.1 DRIVE ROLLER Rev. 21/09/2018 page 29... -
Page 30: Fault Signals
After three unsuccessful attempts to restart after an overcurrent fault (described in par. 11.2 ), the protection can be reset as follows: switch off the main power for at least 20 seconds. remove the START Drive Roller command. TECHNICAL MANUAL FOR THE RDR BL3 - V1.1 DRIVE ROLLER Rev. 21/09/2018 page 30... -
Page 31: Thermal Overload Fault
Interrupt and repeat the START command to the motor in overload fault status to reset the fault and thus restart the Drive Roller. Pay particular attention to this eventuality if the conveyor is being maintained. TECHNICAL MANUAL FOR THE RDR BL3 - V1.1 DRIVE ROLLER Rev. 21/09/2018 page 31... -
Page 32: Drive Roller Current Absorption Tables
1.27 3.21 1.30 3.26 1.32 0.66 0.68 Drive Roller + 18 Rollers 1.57 1.11 2.05 1.21 2.42 1.29 2.92 1.32 3.32 1.42 3.47 1.45 0.66 0.68 TECHNICAL MANUAL FOR THE RDR BL3 - V1.1 DRIVE ROLLER Rev. 21/09/2018 page 32... -
Page 33: Reduction Ratio 36:1
Drive Roller + +16 Rollers 0.72 0.60 0.77 0.65 0.83 0.69 0.92 0.71 0.95 0.74 1.00 0.81 1.02 0.84 1.07 0.96 1.17 1.03 0.17 0.17 Drive Roller + 18 Rollers TECHNICAL MANUAL FOR THE RDR BL3 - V1.1 DRIVE ROLLER Rev. 21/09/2018 page 33... -
Page 34: Conveyor Commissioning Procedure
When optimum system status has been restored, make sure that no persons are working on the conveyor and obtain the consent of the person in charge of the roller conveyor to restart the conveyor. TECHNICAL MANUAL FOR THE RDR BL3 - V1.1 DRIVE ROLLER Rev. 21/09/2018 page 34... -
Page 35: Recapitulation Of Instructions For Ensuring Efficient Operation Of The Rdr Drive Roller
- Before the system is delivered, make sure that all the safety systems comply with current legislation and that they are in perfect working order. TECHNICAL MANUAL FOR THE RDR BL3 - V1.1 DRIVE ROLLER Rev. 21/09/2018 page 35... -
Page 36: Additional Cable
In addition to the BL3 drive roller is possible request the following type of wiring cable: 1) Male to female M8 5 pin wire extension for RDR BL3 length = 2000 mm ordering code: RDRELT_00035; it allows to extend the BL3 drive roller power/command cable length in order to reach the maximum length of 2600 mm 2) Male to female M8 5 pin wire extension for RDR BL3 length = 5000 mm ordering code: RDRELT_00036;... -
Page 37: Decommissioning - Dismantling The Drive Roller
In the presence of Poly-V belts, pay extreme caution in order to not nip your fingers or damage the belts. If the Drive Roller has to be sent to Rulmeca for tests or repairs, dismantle it carefully: do not twist or strip the cable and under no circumstances lift up the Drive Roller by its cable. -
Page 38: Warranty
WARRANTY Rulmeca’s Warranty runs for 12 months from the date of delivery and covers material and/or manufacturing faults in Drive Rollers. Under the Warranty, Rulmeca products, once they have arrived at the factory in Almè (BG) and have been proven to be defective, will be repaired or replaced under warranty. -
Page 39: Certificate Of Installation
(EC Machine Directive 2006/42/EC, Appendix II B) Il sottoscritto, rappresentante il seguente costruttore The undersigned, representing the following manufacturer Rulli Rulmeca S.p.A., sita in Via A. Toscanini, 1 - 24011 Almè (BG) - Italia dichiara qui di seguito che il prodotto: herewith declares that the product Rulmeca –... -
Page 40: Data Request Form For Drive Rollers Application
Before requesting or placing an order for Drive Rollers or, still better, before designing the conveyor comprising the Drive Rollers, please gather the following data and send them to Rulmeca so that the application can be examined and approved. This measure enables incorrect applications or problems to be avoided when the conveyor is started up.
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