2/96 USE AND MAINTENANCE MANUAL Revision AUTOMATIC DOUGH SHEETER n° 1 date Mod. SMART-AUTOSMART 21.04.2009 1- GENERAL ......................4 1.1. GUARANTEE ......................... 5 to be copied and rendered to the supplier .................. 5 This coupon has to be mailed back to the supplier before starting working with the machine ..5 1.2 GENERAL WARNINGS AND APPLICATION...............
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3/96 USE AND MAINTENANCE MANUAL Revision AUTOMATIC DOUGH SHEETER n° 1 date Mod. SMART-AUTOSMART 21.04.2009 8.16 TAV. N° 15 - FLOUR DUSTER..................86 8.17 TAV. N° 16 – FLOUR DUSTER UNIT ............. 88 8.18 TAV. N° 17 – ELECTRIC PLANT ..............90 8.19 TAV.
USE AND MAINTENANCE MANUAL 4/96 AUTOMATIC DOUGH SHEETER Revision n° 1 date 20.07.2006 Mod. SMART-AUTOSMART 1- GENERAL Technical Assistance Service tel. +39/0444414731...
USE AND MAINTENANCE MANUAL 5/96 AUTOMATIC DOUGH SHEETER Revision n° 1 date 20.07.2006 Mod. SMART-AUTOSMART 1.1. GUARANTEE The manufacturer guarantees the good working and the quality of this sheeter for a period of 6 months from the shipping date, in the case ONLY of mailing the underneath filled and signed coupon within 15 days from receipt of the machine.
USE AND MAINTENANCE MANUAL 6/96 AUTOMATIC DOUGH SHEETER Revision n° 1 date 20.07.2006 Mod. SMART-AUTOSMART 1.2 GENERAL WARNINGS AND APPLICATION The aim of this manual is: − To facilitate understanding and operation of the machine and enable the system to be used to its full technical potential.
It is forbidden to remove of replace the plate “CE MARKING”. If the plate is damaged or removed please inform TeknoStamap immediately picture 0A GRISIGNANO - VICENZA ITALY SERIAL N°...
− The machine is supplied on a pallet, in a strapped triple-layer corrugated cardboard box. Mod. packaging weight A mm B mm H mm ECO SMART 6514 Pallet and wooden crate 1490 1440 1900 ECO SMART 6516 Pallet and wooden crate...
USE AND MAINTENANCE MANUAL 9/96 AUTOMATIC DOUGH SHEETER Revision n° 1 date 20.07.2006 Mod. SMART-AUTOSMART 1.5 ASSEMBLY The machine is delivered on a pallet and wrapped with plastic and protected by a wooden crate.. In order to assure a safe transportation, the working tables are diassembled and packed separately.
USE AND MAINTENANCE MANUAL 10/96 AUTOMATIC DOUGH SHEETER Revision n° 1 date 20.07.2006 Mod. SMART-AUTOSMART 1.7 INSTRUCTIONS FOR INDOOR HANDLING mod. AUTOSMART. The most easy way to move this automatic sheeter is to position it meanwhile worktops flour recovering sheets are not assembled. The machine is provided with 2 rear wheels, 2 front wheels and 2 levelling feet (which have to be adjusted in a second time to ensure a...
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USE AND MAINTENANCE MANUAL 11/96 AUTOMATIC DOUGH SHEETER Revision n° 1 date 20.07.2006 Mod. SMART-AUTOSMART CAUTION Indoor handling must be performed by adopting all the precautions necessary to prevent damage to the machine components. (*) The front or rear position is defined with respect to an operator standing in front of the calibration thickness adjustment handle.
USE AND MAINTENANCE MANUAL 12/96 AUTOMATIC DOUGH SHEETER Revision n° 1 date 20.07.2006 Mod. SMART-AUTOSMART 1.8 DECOMMISSIONING 1.7.1 SETTING ASIDE − If the machine has to be stored, it must be protected against dust and stored in a covered place. −...
USE AND MAINTENANCE MANUAL 14/96 AUTOMATIC DOUGH SHEETER Revision n° 1 date 20.07.2006 Mod. SMART-AUTOSMART 2.1 TECHNICAL DESCRIPTION APPLICATION • The machine is designed for the food industry. It is a machine designed for sheeting of dough obtained with different types of ingredients like flour, water, sugar, fat, butter, salt, yeast, etc.
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USE AND MAINTENANCE MANUAL 15/96 AUTOMATIC DOUGH SHEETER Revision n° 1 date 20.07.2006 Mod. SMART-AUTOSMART Model : SMART This model is similar to ECOSMART except for the lever 22 which has not been foreseen on the SMART version. Optionals: automatic dough winder as per AUTOSMART version (10), automatic flour duster as per AUTOSMART version (9), cutting device (16) with command levers (22 and 23), all the items are in stainless steel Model: AUTOSMART...
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USE AND MAINTENANCE MANUAL 16/96 AUTOMATIC DOUGH SHEETER Revision n° 1 date 20.07.2006 Mod. SMART-AUTOSMART The floor standing basement (1) is entirely made of stainless steel, inside is located the electric installation and the motor. 2 side panels (5,6) can be easily removed for local inspections and mechanical or electrical repairs.
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USE AND MAINTENANCE MANUAL 17/96 AUTOMATIC DOUGH SHEETER Revision n° 1 date 20.07.2006 Mod. SMART-AUTOSMART WORKING 1. START: once everything has been carefully checked it is possible to start the machine by pressing the general switch (7) (see illustrated drwg on chap.2.1 – technical description). The Touch-screen will inform the operator that the sheeter is poceeding with a general automatic control in order to verify all the inside processors;...
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USE AND MAINTENANCE MANUAL 18/96 AUTOMATIC DOUGH SHEETER Revision n° 1 date 20.07.2006 Mod. SMART-AUTOSMART Before starting any manoeuvre be sure that red push-button is unlocked and the safety grids are down. Fig.2 will appear on the screen as working screen; before starting the programation we advise to cancel all the alarm information (6).
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USE AND MAINTENANCE MANUAL 19/96 AUTOMATIC DOUGH SHEETER Revision n° 1 date 20.07.2006 Mod. SMART-AUTOSMART Fig. 4 On the side part of screenning (fig.4) there are 2 arrows → ← (15,16) . By pressing them it is possible to make the belts revolving on one side or the other or alternatively to move them through the 2 green key-buttons (14,15 illustrated drwg chap.2.1.
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USE AND MAINTENANCE MANUAL 20/96 AUTOMATIC DOUGH SHEETER Revision n° 1 date 20.07.2006 Mod. SMART-AUTOSMART 4. AUTOMATIC WORKING Fig. 5 The automatic programation allows to proceed with 2 types of programs: quick programation (22) and manual programation (23) Before selecting one of these 2 options, the operator has to make sure that the machine has been reset, meaning that cylinders are fully opened.
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USE AND MAINTENANCE MANUAL 21/96 AUTOMATIC DOUGH SHEETER Revision n° 1 date 20.07.2006 Mod. SMART-AUTOSMART necessary to insert the parameters in the column n.1: height of the dough to be sheeted (25) and the height to be reached at the end of the processus (26), indicating how many passages the operator wants to do (27).
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USE AND MAINTENANCE MANUAL 22/96 AUTOMATIC DOUGH SHEETER Revision n° 1 date 20.07.2006 Mod. SMART-AUTOSMART Fig. 7 Once the data are confirmed in the machine (24), the program saving window will be opened. The machine will inform about the first free program starting from nr 1 upto 50. VERY IMPORTANT: if a new program is saved upon another one, the sheeter will write it down without informino about the matter.In this case the previous program wil be erased.
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USE AND MAINTENANCE MANUAL 23/96 AUTOMATIC DOUGH SHEETER Revision n° 1 date 20.07.2006 Mod. SMART-AUTOSMART Fig. 8 Now the screen will show the working page with the list of the whole sheetings to be done and the various thickness for each passage (38). From this window it is possible to decide from which sheeting the operator wants to start (37).
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USE AND MAINTENANCE MANUAL 24/96 AUTOMATIC DOUGH SHEETER Revision n° 1 date 20.07.2006 Mod. SMART-AUTOSMART programation will be required. In case of quick program the situation as per fig.6 will be opened. The function of slow program is indicated on window 10. Fig.
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USE AND MAINTENANCE MANUAL 25/96 AUTOMATIC DOUGH SHEETER Revision n° 1 date 20.07.2006 Mod. SMART-AUTOSMART Inside the loading of existing programs (12 fig.3) a dialog window will appear (fig.11). the cells to be saved (51) are divided in 5 pages which can be visited through keys 52 on right top side of the creen, and it is possble to save almost 50 different programs.
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USE AND MAINTENANCE MANUAL 26/96 AUTOMATIC DOUGH SHEETER Revision n° 1 date 20.07.2006 Mod. SMART-AUTOSMART First of all, to enter in the section it is necessari to enter in machine settings on page of selection (9 fig.3). the first number (56) allows the time settings of few operations done by the sheeter.
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USE AND MAINTENANCE MANUAL 27/96 AUTOMATIC DOUGH SHEETER Revision n° 1 date 20.07.2006 Mod. SMART-AUTOSMART − DOUGH POSITION TO CUT DOUGH HEAD: allows to adjust manually the dough cut on the head. Working on this time it is possible to decide how long time it is necessary to stop the belt after the dough started to pass in front of the photocell, allowing the user to cut the dough on the most comfortable position.
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USE AND MAINTENANCE MANUAL 28/96 AUTOMATIC DOUGH SHEETER Revision n° 1 date 20.07.2006 Mod. SMART-AUTOSMART DOUBLE PROGRAM: with this double program (12B fig.3) it is possible to link 2 different programs in cascade. The first video is as per fig. 17 Fig.
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USE AND MAINTENANCE MANUAL 29/96 AUTOMATIC DOUGH SHEETER Revision n° 1 date 20.07.2006 Mod. SMART-AUTOSMART AUTOMATIC FLOUR DUSTER Fig. 17 The working of the automatic flour duster is simply controlled by a two positions switch and by the control panel. It is important to keep in mind that this function works only if the button of flour distribution is on START position.
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USE AND MAINTENANCE MANUAL 30/96 AUTOMATIC DOUGH SHEETER Revision n° 1 date 20.07.2006 Mod. SMART-AUTOSMART To know if the machine is working on automatic or manual version press on the screen 1 to lighten the right light 8 (4VEL function); check the display 6, if number 0 will appear that means the machine is in “Manual working”, if number 1 will appear the machine is in “Automatic working”.
USE AND MAINTENANCE MANUAL 31/96 AUTOMATIC DOUGH SHEETER Revision n° 1 date 20.07.2006 Mod. SMART-AUTOSMART 2.2 TECHNICAL SPECIFICATIONS Technical Assistance Service tel. +39/0444414731...
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USE AND MAINTENANCE MANUAL 32/96 AUTOMATIC DOUGH SHEETER Revision n° 1 date 20.07.2006 Mod. SMART-AUTOSMART Technical Assistance Service tel. +39/0444414731...
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USE AND MAINTENANCE MANUAL 33/96 AUTOMATIC DOUGH SHEETER Revision n° 1 date 20.07.2006 Mod. SMART-AUTOSMART MOD. Diameter Cylinder Exit belt speed Belt Belt Motor weigh cylinders width length power Kw ECOSMART-6514 84 mm 0,1-50 mm. 60 cm/sec 1400 ECOSMART-6516 84 mm 0,1-50 mm.
Page 34 of USE AND MAINTENANCE MANUAL 34 / 96 Revision AUTOMATIC DOUGH SHEETER n° 1 Mod. SMART-AUTOSMART date 20.07.2006 2.3 ELECTRIC DIAGRAMS Technical Assistance Service tel. +39/0444414731...
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Page 46 of USE AND MAINTENANCE MANUAL 46 / 96 Revision AUTOMATIC DOUGH SHEETER n° 1 Mod. SMART-AUTOSMART date 20.07.2006 3- STARTING UP Technical Assistance Service tel. +39/0444414731...
USE AND MAINTENANCE MANUAL 47/ 96 Revision n° 1 AUTOMATIC DOUGH SHEETER date Mod. SMART-AUTOSMART 20.07.2006 3.1 INSTALLATION − Choose a suitable place for installing the machine, observing the minimum distances from the walls as shown in the figure at the side.
USE AND MAINTENANCE MANUAL 48/ 96 Revision n° 1 AUTOMATIC DOUGH SHEETER date Mod. SMART-AUTOSMART 20.07.2006 3.2 CONNECTION TO THE MAINS − The machine is provided with one single electrical connection with connection cable at the rear. − Check that the rating plate voltage corresponds to the mains voltage. −...
49 /96 USE AND MAINTENANCE MANUAL Revision AUTOMATIC DOUGH SHEETER n° 1 date Mod. SMART-AUTOSMART 20.07.2006 4 - INSTRUCTIONS FOR USE Technical Assistance Service tel. +39/0444414731...
50/ 96 USE AND MAINTENANCE MANUAL Revision AUTOMATIC DOUGH SHEETER n° 1 date Mod. SMART-AUTOSMART 20.07.2006 4.1 GENERAL INFORMATION DO NOT use the machine with frozen products. DO NOT perform maintenance operations with the machine powered. DO NOT open the electrical board unless specifically authorised to do so. CONNECT the machine electrically in compliance with current regulations.
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51/ 96 USE AND MAINTENANCE MANUAL Revision AUTOMATIC DOUGH SHEETER n° 1 date Mod. SMART-AUTOSMART 20.07.2006 (22) if the type of sheeter is the semi-automatic one. SMART or AUTOSMART sheeter are without lever 22 and it is necessary to use the touch-screen (13) and the 2 keys START (14,15) to work on it.
52/ 96 USE AND MAINTENANCE MANUAL Revision AUTOMATIC DOUGH SHEETER n° 1 date Mod. SMART-AUTOSMART 20.07.2006 4.2 USE OF THE MACHINE • Rest the dough to be sheeted in the middle of the right-hand conveyor surface. Using the rolling pin provided, roll the dough in right-left and forward-back movements to reduce the thickness until you obtain a thickness of approximately 40/50 mm.
53/ 96 USE AND MAINTENANCE MANUAL Revision AUTOMATIC DOUGH SHEETER n° 1 date Mod. SMART-AUTOSMART 20.07.2006 4.3 COMMANDS ON THE SHEETER Touchscreen: the “touch-screen” (13) is the most important and most sensitive component. This screen is an interactive monitor without any keyboard; the sheeter can be programmed only through this “touch screen”...
54/ 96 USE AND MAINTENANCE MANUAL Revision AUTOMATIC DOUGH SHEETER n° 1 date Mod. SMART-AUTOSMART 20.07.2006 5- MAINTENANCE AND CLEANING Technical Assistance Service tel. +39/0444414731...
55/ 96 USE AND MAINTENANCE MANUAL Revision AUTOMATIC DOUGH SHEETER n° 1 date Mod. SMART-AUTOSMART 20.07.2006 5.1 MAINTENANCE Unplug the machine before proceeding with any maintenance or cleaning operation. Mechanical maintenance − Motor belt tension. Once a month check correct tension and condition of the belt.
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56/ 96 USE AND MAINTENANCE MANUAL Revision AUTOMATIC DOUGH SHEETER n° 1 date Mod. SMART-AUTOSMART 20.07.2006 water jet (it is advisable moreover the uses it of colorful brushes in order to allow the customer to notice eventual detachments and its easy removal). MONTHLY : beyond to the previous ones carrying out with a hoover the total cleaning of the machine eliminating the residual flour, crumbs and eventual incrustations.
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57/ 96 USE AND MAINTENANCE MANUAL Revision AUTOMATIC DOUGH SHEETER n° 1 date Mod. SMART-AUTOSMART 20.07.2006 ATTENTION Important: dust of flour is harmful for the health of the operator because it can generate rhinitides, whimperings, asthmas professional; moreover dispersion in the air can give them particularly dangerous explosive properties.
59/ 96 USE AND MAINTENANCE MANUAL Revision AUTOMATIC DOUGH SHEETER n° 1 date Mod. SMART-AUTOSMART 20.07.2006 6.1 TROUBLE SHOOTING PROBLEM CAUSE SOLUTION − The safety grid is open. − Lower the grid With main switch − The emergency button − Release the emergency (Pos.13 Chap.4.3) and the movement control lever (Pos.7...
61/ 96 USE AND MAINTENANCE MANUAL Revision AUTOMATIC DOUGH SHEETER n° 1 date Mod. SMART-AUTOSMART 20.07.2006 7.1 SAFETY DEVICES The function of the safety devices is to prevent the operator accidentally inserting his hand in the calibration cylinders during movement, resulting in crushing. It is entirely made of stainless steel with two metal sheets shaped at the side to prevent access and a set of electrowelded stainless steel rods at the top which prevent the operator inserting his hand but allow him to view the sheeting operation.
62/ 96 USE AND MAINTENANCE MANUAL Revision AUTOMATIC DOUGH SHEETER n° 1 date Mod. SMART-AUTOSMART 20.07.2006 7.2 SAFETY AND IDENTIFICATION PLATES CAUTION TO HANDS (yellow background, black drawing and edges) READ CAREFULLY THE MANUAL (white background, black letters, yellow ranger signal) C: ELECTROCUTION DANGER! (yellow background, black drawing and edges) D: ELECTROCUTION DANGER!
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63/ 96 USE AND MAINTENANCE MANUAL Revision AUTOMATIC DOUGH SHEETER n° 1 date Mod. SMART-AUTOSMART 20.07.2006 F: SMOKING FORBIDDEN (white background, black letters, red prohibition ) G: EMERGENCY (yellow background, black letters) H: Start! (green background black letters) Check that colours and letters are always perfectly readable. As soon as the labels start wearing it is necessary to remove and replace with new ones.
64/ 96 USE AND MAINTENANCE MANUAL Revision AUTOMATIC DOUGH SHEETER n° 1 date Mod. SMART-AUTOSMART 20.07.2006 7.3 PROHIBITIONS AND OBLIGATIONS FOR PREVENTION OF ACCIDENTS Carefully read the warnings below; they provide important information on safety. − Do not tamper with the safety devices. −...
65/ 96 USE AND MAINTENANCE MANUAL Revision AUTOMATIC DOUGH SHEETER n° 1 date Mod. SMART-AUTOSMART 20.07.2006 8- SPARE PARTS Technical Assistance Service tel. +39/0444414731...
66/ 96 USE AND MAINTENANCE MANUAL Revision AUTOMATIC DOUGH SHEETER n° 1 date Mod. SMART-AUTOSMART 20.07.2006 8.1 INSTRUCTIONS FOR ORDERING To order spare parts, simply photocopy or copy the form below, fill in and send to us or to your nearest dealer.
70/ 96 USE AND MAINTENANCE MANUAL Revision AUTOMATIC DOUGH SHEETER n° 1 date Mod. SMART-AUTOSMART 20.07.2006 8.4 TAV. N° 3 - SIDE PANEL CLUTCH UNIT REF. SERIAL NR DESCRIPTION REF. SERIAL NR DESCRIPTION 0805260 CONNECTING ROD SENSOR FR0301098 COUPLING ROD 0202003 CYLINDERS SPRING 0401019...
75/ 96 USE AND MAINTENANCE MANUAL Revision AUTOMATIC DOUGH SHEETER n° 1 date Mod. SMART-AUTOSMART 20.07.2006 8.8 TAV. N° 7 – PULLEYS UNIT REF. CODE DESCRIPTION REF. CODE DESCRIPTION 1308008 MOT/RED.PLATE HOLDER ROD FR0501015 PULLEY Technical Assistance Service tel. +39/0444414731...
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76/ 96 USE AND MAINTENANCE MANUAL Revision AUTOMATIC DOUGH SHEETER n° 1 date Mod. SMART-AUTOSMART 20.07.2006 0525013 BELT 0801045 MOTOR 0501009 MOTOR PULLEY 1910076 MOTOR PLATE 1604009 CARTER SUPPORTING ROD 1308008 MOT.ROD SUPPORT.PLATE Technical Assistance Service tel. +39/0444414731...
92/ 96 USE AND MAINTENANCE MANUAL Revision AUTOMATIC DOUGH SHEETER n° 1 date Mod. SMART-AUTOSMART 20.07.2006 9- ACCESSORIES ON REQUEST Technical Assistance Service tel. +39/0444414731...
95/ 96 USE AND MAINTENANCE MANUAL Revision AUTOMATIC DOUGH SHEETER n° 1 date Mod. SMART-AUTOSMART 20.07.2006 10.1 DESCRIPTION The electrical equipment consists of: 1. Electric motor for machine movement. 2. an unit contening all the control devices closed in a plastic box with proection degree IP54 3.
96/ 96 USE AND MAINTENANCE MANUAL Revision AUTOMATIC DOUGH SHEETER n° 1 date Mod. SMART-AUTOSMART 20.07.2006 10.2 DOCUMENTATION This maintenance book includes: − Circuit diagram with data necessary for choosing the type, specifications, rated current and adjustments of the protection device against overcurrents which must be installed at the origin of the power supply cable.
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