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INGENIA CAH Operation And Maintenance

Indoor units
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Installation, Operation and
Maintenance Manual for Ingenia
Indoor Units
Installation, Operation and Maintenance Manual for Ingenia Indoor Units
CAH Indoor Unit
Forward this manual to the person responsible for the
installation and maintenance of the product described
herein. Without proper installation and maintenance
equipment damage will result.
1
August 2016
© Copyright Ingenia Technologies Inc.
All rights reserved.
CAH-ID-16-00
CAH-ID-16-00

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  • Page 1 Without proper installation and maintenance equipment damage will result. Installation, Operation and Maintenance Manual for Ingenia Indoor Units August 2016 © Copyright Ingenia Technologies Inc. All rights reserved. Installation, Operation and Maintenance Manual for Ingenia Indoor Units CAH-ID-16-00...

  • Page 2: Table Of Contents

    10.5 Antimicrobial Coating protection 11.0 Warranty 11.1 Addition / Modification of components on ETL units (ETL Disclaimer) 12.0 Replacement Parts Appendix A Stacked Modules with Floor opening Appendix B Fan IOM Installation, Operation and Maintenance Manual for Ingenia Indoor Units CAH-ID-16-00...

  • Page 3: Receipt And Inspection

    The transporting carrier is responsible for delivering all items in their original condition as re- ceived at Ingenia. The individual receiving the equipment is responsible for inspecting the unit for obvious or hidden damage, recording any damage on the bill of lading before acceptance and filing a claim (if required) with the final carrier.
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  • Page 7: Duct Connection

    A. When installing an air handler, ensure the proper protective devices are used to protect per- sonnel from moving parts and other hazards. A complete line of protective accessories are avail- able from Ingenia including: plenum enclosures, inlet screens, outlet screens, motor covers, belt guards and electrical disconnects.

  • Page 8: Rigging

    C. Reposition the lifting lugs (if need be) onto the long side of the unit (as shown above) D. Do not drop the module or unit. E. REFER TO THE LIFTING LUGS DRAWINGS SUPPLIED. Installation, Operation and Maintenance Manual for Ingenia Indoor Units CAH-ID-16-00...

  • Page 9: Hardware And Tools Needed For Installation

    Hardware and Tools needed for Installation The following tools are needed to provide a proper installation of a modular outdoor Ingenia unit. These tools are not supplied by Ingenia. Philips #3 Robertson #3 Impact drill Heat gun 1/2” threaded rod Knife (approx 12”...

  • Page 10: Installation Procedure For Modular Indoor Units

    Keeping the modules together (figure 8A) By reinstalling the lifting lugs on the side of the unit, use threaded rods (not provided by Ingenia) to keep the modules compressed against each other. (refer to figure 8A) Installation, Operation and Maintenance Manual for Ingenia Indoor Units...
  • Page 11 The caulking will be supplied by Ingenia. COVER THE UNIT Cover the unit properly if it is not fully assembled by the end of the work day and exposed to en vironmental conditions (wind and rain). Installation, Operation and Maintenance Manual for Ingenia Indoor Units CAH-ID-16-00...
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  • Page 17: Condensate Traps

    8.3 Ingenia Panels Ingenia offers both fiberglass type insulated panels as well as foam injected panels. The foam panel offers a better thermal resistance, provides a stronger more rigid panel and eliminates any moisture penetration inside the insulation.
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  • Page 21: Door Hinge Adjustment

    Figure 15: Door Adjustment ACCESS DOOR WINDOWS Access door windows (Viewport) are safe for viewing UV-C germicidal lamps at 254nm wave length. UV Transmittance report is readily available upon request. Installation, Operation and Maintenance Manual for Ingenia Indoor Units CAH-ID-16-00...

  • Page 22: Filter Clips

    , in turn, make good seal with the filter frame. Proper tightening is required. HEPA FILTER BRACKETS Use the provide filter brackets referred to as swing bolts. There are four (4) filter swing bolts per filter. Installation, Operation and Maintenance Manual for Ingenia Indoor Units CAH-ID-16-00...

  • Page 23: Electrical Field Connections

    No perforations are to be made through the HEPA Filter Frames and/or blanks for electrical or control conduits. Connections will have to be made from the outside of the unit or through a vestibule (if applicable). Installation, Operation and Maintenance Manual for Ingenia Indoor Units CAH-ID-16-00...
  • Page 24 Page 23 PAGE 24...

  • Page 25: Start-Up (Checklists Pg 32)

    This will cause the condensate to overflow the pan into the surrounding areas of the unit. Also, verify that the traps have been properly sized according to our design rec- ommendation. Installation, Operation and Maintenance Manual for Ingenia Indoor Units CAH-ID-16-00...
  • Page 26 1012 1242 2703 2640 4897 1394 1528 3331 3762 6390 1850 1906 4471 4500 7910 1865 1920 5050 5100 9275 2550 2490 5200 5250 10275 2900 3050 5250 5300 11775 Installation, Operation and Maintenance Manual for Ingenia Indoor Units CAH-ID-16-00...
  • Page 27 1100 1150 2694 2790 5620 1680 1760 3820 3950 7661 1980 2100 4550 4600 9748 2175 2200 5100 5150 10000 2450 2500 5150 5200 11000 3050 3100 5300 5350 12500 Installation, Operation and Maintenance Manual for Ingenia Indoor Units CAH-ID-16-00...
  • Page 29 An air leak can usually be detected by sound or feel and should be noted on the start-up check-list and also mentioned to the in- stalling contractor. Installation, Operation and Maintenance Manual for Ingenia Indoor Units CAH-ID-16-00...
  • Page 30 START-UP INFORMATION General Notes: 1. Send a copy of the start-up check-list to Ingenia when completed. All information should be filled in to facilitate an internal review by Ingenia. 2. If at start-up there are any deficiencies or abnormalities, please indicate it on the start-up sheet.
  • Page 31 Heat Recovery Wheel Seals to be properly adjusted (if applicable) (refer to wheel manufacturer IOM) Heat Recovery Wheel Rotation and Run-out to be verified (if applicable) (refer to wheel manufacturer IOM) Installation, Operation and Maintenance Manual for Ingenia Indoor Units CAH-ID-16-00...
  • Page 32 Fan Total Static Pressure (“ W.G.) Fan External Static Pressure (“ W.G.) Fan RPM Brake HP Return Fan Motor Data Phase 1 Phase 2 Phase 3 Oper. Amps Oper. Volts Installation, Operation and Maintenance Manual for Ingenia Indoor Units CAH-ID-16-00...
  • Page 33 Indicate below any deficiencies or abnormalities noticed when performing the start-up. Installation, Operation and Maintenance Manual for Ingenia Indoor Units CAH-ID-16-00...

  • Page 34: Service And Maintenance

    It is important to clean inside the fins to remove any potential mold build-up especially in cooling coils. The benefits of cleaning the coils will also be seen in the energy savings due to reduced air pressure drop and also increased coil efficiency. Installation, Operation and Maintenance Manual for Ingenia Indoor Units CAH-ID-16-00...

  • Page 35: Sheaves And Belts

    Please note that items coated with Antimicrobial powder coatings must be kept clean in order to maintain antimicrobial behavior. Regular house keeping is required to prevent dust, dirt and other potential barriers from accumulating. Installation, Operation and Maintenance Manual for Ingenia Indoor Units CAH-ID-16-00...

  • Page 36: Warranty

    EIGHTEEN (18) MONTHS from shipment, whichever comes first. Ingenia will, at its option, repair or replace the product, or any part thereof, found in its opinion to be defective, provided the defective part or product is returned to Ingenia. Notwithstanding the preceding, the present warranty...

  • Page 37: Replacement Parts

    ETL Certification of the unit if the component(s) are not ETL, UL or CSA listed and if the connections/wiring are not to the UL standards. Thus Ingenia will not be liable, in any man ner, should any non-listed or certified components are added to the Ingenia ETL listed units.

  • Page 38: Appendix A Stacked Modules With Floor Opening

    APPENDIX A Stacked Modules with Floor Opening Installation, Operation and Maintenance Manual for Ingenia Indoor Units CAH-ID-16-00...
  • Page 39 Stacked Modules with Floor Openings Installation, Operation and Maintenance Manual for Ingenia Indoor Units CAH-ID-16-00...

  • Page 40: Appendix B Fan Iom

    APPENDIX B FAN IOM (GREENHECK) NOTE: PLEASE CONTACT YOUR SALES REPRESENTATIVE IF FANS ARE OF DIFFERENT TYPE. Installation, Operation and Maintenance Manual for Ingenia Indoor Units CAH-ID-16-00...
  • Page 41 Part Number 475405 Housed Plenum Array (HPA) Plug (PLG) ® Plenum (QEM, QEP) Installation, Operation and Maintenance Manual Please read and save these instructions for future reference. Read carefully before attempting to assemble, install, operate or maintain the product described. Protect yourself and others by observing all safety information.

  • Page 42: Receiving

    Receiving The ideal environment for the storage of fans and accessories is indoors, above grade, in a low humidity Upon receiving the product check to make sure all atmosphere which is sealed to prevent the entry of items are accounted for by referencing the bill of blowing dust, rain, or snow.

  • Page 43: Plenum And Plug

    Plenum and Plug Fans - Installation V-Belt Drives Unhoused Wheels The V-belt drive components, when supplied by Greenheck Fan Corporation, have been carefully Adjacent Walls - The distance between the fan and selected for this unit’s specific operating condition. walls or ceilings will effect the performance of the fan. The recommended distance between the fan wheel CAUTION and any wall is a minimum of one-half wheel diameter.

  • Page 44: Housed Plenum Array

    Housed Plenum Array Housed Plenum Array - Installation 1. Carefully remove any crate and packing materials. 4. Thin gasket material or caulk between fans is recommended to prevent unwanted noise of air. 2. Place the fan onto the mounting structure using the recommended lifting points and hooking 5.

  • Page 45: Radial Gap, Overlap And Wheel Alignment

    Radial Gap, Overlap and Wheel Alignment Efficient fan performance can be maintained by having the correct radial gap, overlap and wheel alignment. These items should be checked after the fan has been in operation for 24 hours and before start-up after the unit has been serviced.

  • Page 46: Belt Guards

    Belt Guards Bases (Foundation and Isolation) Greenheck offers various Critical to every fan installation is a strong, level types of customized foundation. A reinforced poured concrete pad with a belt guards dependent structural steel base or inertia base provides an excellent upon fan model, foundation.

  • Page 47: Unit Start-Up

    Unit Start-Up Vibration Excessive vibration is the most frequent problem 1. Disconnect and lock-out all power switches to fan. experienced during initial start-up. See warning below. 2. Check all fasteners, set screws and locking Common Sources of Vibration collars on the fan, bearings, drive, motor base and accessories for tightness.

  • Page 48: Routine Maintenance

    Routine Maintenance Shaft Bearings The bearings for Greenheck fans are carefully Once the unit has been put into operation, a routine selected to match the maximum load and operating maintenance schedule should be set up to accomplish conditions of the specific class, arrangement, and the following: fan size.

  • Page 49: V-Belt Drives

    Unit Identification V-Belt Drives V-belt drives must be checked on a regular basis This tag is an example of an identification label on the for wear, tension, alignment and dirt accumulation. fan. The information provides general details about Premature or frequent belt failures can be caused by the fan, as well as containing specific information improper belt tension, (either too loose or too tight) unique to the unit.

  • Page 50: Parts List

    Parts List Heat Slinger Belt Guard Insulated Housing Motor Plug Belt & Pulley Inlet Companion Flange Inlet Collar Inlet Venturi Backward-Inclined Isolators Motor Drive Wheel Wheel Frame Inlet Flange (punched) Shaft Guard Protective Cage Protective Cage Inlet Guard Inlet Guard Airfoil Wheel Belt(s) Airfoil Wheel Motor...

  • Page 51: Troubleshooting

    Troubleshooting Problem Cause Corrective Action Adjust wheel and/or inlet cone. Wheel rubbing (inlet) Tighten wheel hub or bearing collars on shaft. Tighten Sheaves on motor/fan shaft. Adjust belt tension. Align V-belt drive sheaves properly (see V-Belt Drive section). Replace worn belts or sheaves.

  • Page 52: Maintenance Log

    Maintenance Log Date __________________ Time _____________ AM/PM Date __________________ Time _____________ AM/PM Notes: __________________________________________ Notes: __________________________________________ _________________________________________________ _________________________________________________ _________________________________________________ _________________________________________________ _________________________________________________ _________________________________________________ _________________________________________________ _________________________________________________ Date __________________ Time _____________ AM/PM Date __________________ Time _____________ AM/PM Notes: __________________________________________ Notes: __________________________________________ _________________________________________________ _________________________________________________ _________________________________________________ _________________________________________________ _________________________________________________...
  • Page 53 Coil Master Coils Installation, Operation and Maintenance Manual for Ingenia Indoor Units CAH-ID-16-00...
  • Page 54 CMIOMDOC – 112-1 March 2006 Installation, Operation, and Maintenance Manual for Heat Transfer Coils Application Coilmaster coils are used for the purpose of warranty and damage the coil. This includes, heating or cooling air over a wide range of but is not limited to, the fluid within the coil, applications.
  • Page 55 CMIOMDOC – 112-1 March 2006 be used for supporting or securing the coil in Piping place. Coilmaster coils shipped When connecting the piping to the coil, the completely assembled ready supply line typically goes to the lower installation. connection on the leaving air side for water coils.
  • Page 56 CMIOMDOC – 112-1 March 2006 compressed air or a high pressure blower to connection and blow any remaining water insure that no water has collected at a low out of the coil. To insure no fluid “leaks” point in the coil. After draining the coil, back into the coil while it is not in use, leave disconnect supply...
  • Page 57 CMIOMDOC – 112-1 March 2006 Recommended Piping Diagrams for Water and Steam Coils Steam Main Steam Coil (0 – 100 PSIG) 12” Min. 6” Min. Condensate Main Figure 1. Piping for steam coil Return Return Line Water Coil Supply Supply Line Drain valve Figure 2.
  • Page 58 Tamco Dampers Installation, Operation and Maintenance Manual for Ingenia Indoor Units CAH-ID-16-00...
  • Page 68 T A M C O B A C K D R A F T D A M P E R I N S TA L L AT I O N G U I D E L I N E S FRONT VIEW BACK VIEW GENERAL INSTALLATION NOTES...
  • Page 69 V E R I F Y B E F O R E I N S TA L L AT I O N !  Before installing, inspect damper for possible damage caused in shipping.  If minor damage has occurred to frame corners or flanges, correct by bending or hammering back into position.
  • Page 70 I N S T A L L I N G M U L T I - S E C T I O N B A C K D R A F T D A M P E R S STRUCTURAL SUPPORT REQUIREMENTS • Field-supplied, intermediate structural support is required to resist applied pressure loads for back draft dampers that are two or more sections high or wide.
  • Page 71 S E R I E S 7 0 0 0 & 7 0 0 0 W E I G H T A D J U S T M E N T SERIES 7000 WT Adjustable • Series 7000 WT Weighted Back Draft Dampers have a round, adjustable weight and Weight a threaded post secured to the center of each blade.
  • Page 72 TAMCO HEAVY-DUTY BACKDRAFT DAMPER | Installation Guidelines For Series 7600, 7600 WT, 7600 CW, 7600 CWA FRONT VIEW BACK VIEW GENERAL INSTALLATION NOTES  > When installing fasteners (provided by others), they should be > Backdraft dampers must be kept clean and dry. Store indoors located so as not to interfere with linkage parts or blade operation.
  • Page 73 VERIFY BEFORE INSTALLATION! 9 Before installing, inspect backdraft damper for possible damage caused in shipping, and that it has not been racked or twisted. Measure the damper from corner to corner to verify that it is square. 9 If minor damage has occurred to frame corners or flanges, correct by bending or hammering back into position.
  • Page 74 TAMCO HEAVY-DUTY BACKDRAFT DAMPER | Installation Guidelines For Series 7600, 7600 WT, 7600 CW, 7600 CWA INSTALLATION OF DAMPER TYPES & EXTENDED FRONT FLANGE TYPE > Backdraft damper is manufactured so that > Applies to Series 7600, 7600 CW, and finished O.D.
  • Page 75 INSTALLING MULTI-SECTION HEAVY-DUTY BACKDRAFT DAMPERS MULTIPLE SECTIONS CANNOT BE LINKED USING JUMPERS OR JACKSHAFTS TWO SECTIONS WIDE > Frame members are designed to overlap and are manufactured with two aligned positioning holes. When heavy-duty backdraft damper sections are correctly positioned, holes will be aligned. >...
  • Page 76 TAMCO HEAVY-DUTY BACKDRAFT DAMPER | Installation Guidelines For Series 7600, 7600 WT, 7600 CW, 7600 CWA INTERMEDIATE, FIELD-SUPPLIED, STRUCTURAL STRUCTURAL DESIGN SUPPORT IS REQUIRED WHEN INSTALLING IN BOTH THE REQUIREMENTS & VERTICAL AND HORIZONTAL PLANES. > Intermediate structural support is required to resist applied velocity and pressure loads for backdraft dampers that consist of two or more sections in both height and width.
  • Page 77 GUIDE FOR TROUBLESHOOTING TWISTED FRAME > If light lines are observed only along half of the blade length, square up the position of the top frame member, relative to the bottom frame, by pivoting the top frame member either in or out. >...

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