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ADB Stagelight EURODIM Twin Tech Installation Manual

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EURODIM Twin Tech
Installation Manual
V 1.2
M 3213
1106.01.213

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Summary of Contents for ADB Stagelight EURODIM Twin Tech

  • Page 1 EURODIM Twin Tech Installation Manual V 1.2 M 3213 1106.01.213...

  • Page 3: Table Of Contents

    EURODIM TWIN TECH Summary     Warning and notice convention:................... 3     Safety ..........................9     DELIVERY - UNPACKING ....................10     DESCRIPTION........................11     INSTALLATION ........................12     Dimmer room ........................12    ...
  • Page 4 EURODIM TWIN TECH     Dimmer module protection by HRC fuse ................ 41     Dimmer protection by MCB .................... 41     Residual Current Devices (RCD Ground Fault Protection) ..........41     9.10 Installing Dimmer Modules ..................... 42  ...

  • Page 5: Warning And Notice Convention

    EURODIM TWIN TECH 1 Warning and notice convention: 1) Warning: Incorrect connection may cause damage or injury 2) For professional use only 3) The equipment shall be installed and serviced by skilled and trained personnel exclusively. 4) Read notice and warning before use 5) Warning: high leakage current;...
  • Page 6 EURODIM TWIN TECH 1) Advarsel: Forkert forbindelse kan forårsage skade eller skade 2) Kun til professionel brug 3) Udstyret skal kun installeres og serviceres af faglært og uddannet personale. 4) Læs varsel og advarsel inden brug 5) Advarsel: høj lækstrøm; Dette udstyr skal være jordet 6) Isolér inden fjernelse af dæksler.
  • Page 7 EURODIM TWIN TECH 1) Προειδοποίηση: Η εσφαλµένη σύνδεση µπορεί να προκαλέσει ζηµιά ή τραυµατισµό 2) Μόνο για επαγγελµατική χρήση 3) Ο εξοπλισµός πρέπει να εγκαθίσταται και να συντηρείται αποκλειστικά από εξειδικευµένο και καταρτισµένο προσωπικό. 4) Διαβάστε την ειδοποίηση και προειδοποίηση πριν από τη χρήση...
  • Page 8 EURODIM TWIN TECH 1) Aviso: conexão incorreta pode causar danos ou ferimentos 2) Apenas para uso profissional 3) O equipamento deve ser instalado e reparado exclusivamente por pessoal qualificado e treinado. 4) Leia o aviso e aviso antes de usar 5) Aviso: alta corrente de fuga;...
  • Page 9 EURODIM TWIN TECH 1) Предупреждение: Неправилната връзка може да причини повреда или нараняване 2) Само за професионална употреба 3) Оборудването се инсталира и обслужва изключително от квалифициран и обучен персонал. 4) Прочетете предупреждение и предупреждение преди употреба 5) Предупреждение: висок ток на утечка; това оборудване трябва да бъде...
  • Page 10 EURODIM TWIN TECH Warms you when electricity may cause injury Warms you when there is a possibility of other type of injurie Warms you that instruction must be readied. Protective earthing conductor terminal Connection, protective conductor (PE) The protective conductor...

  • Page 11: Safety

    EURODIM TWIN TECH 1.1 Safety The Eurodim twintech is professional fully digital dimmers built in accordance with European safety standards EN 62368. It is a Class I equipment designed and manufactured to EN 62368 and requires imperatively a safety earth connection in compliance with local regulations.

  • Page 12: Delivery - Unpacking

    EURODIM TWIN TECH 2 DELIVERY - UNPACKING Thank you for purchasing our EURODIM Twin Tech installation dimmer. We have designed this installation dimmer to provide you with a superior professional dimmer in design and engineering. We are confident that it will perform to our expectations for many years to come.

  • Page 13: Description

    EURODIM TWIN TECH 3 DESCRIPTION User Manual - page 11 www.adbstagelight.com Issue 2.1...

  • Page 14: Installation

    4.1.1 Preparation Determine the dimensions of the dimmer room so as to place all EURODIM Twin Tech cabinets easily. Provide for an open space of approximately 90 cm in front of the cabinets to facilitate maintenance. Before attempting to move the rack(s) into the final position, check access routes to the dimmer room for space to manoeuvre through doorways and around corridor corners.

  • Page 15: Ventilation Of The Dimmer Room

    4.2.1 Example No. 1 A dimmer room with a EURODIM Twin Tech cabinet equipped with 128 thyristors dimmers of 3 kW and a second cabinet with 96 thyristors dimmers of 5 kW. The cabinets are fitted with a back-up power supply for the processor unit. Utility factor = 0.7 1) Cabinet N°1:...

  • Page 16: Installation Of The Cabinets

    EURODIM TWIN TECH 4.3 Installation of the cabinets 4.3.1 Tools for commissioning Operation Connection Torque Tools Designation Pan Head Screw Remove Doors 1,5 Nm Screw Driver PZ2 M4x12 PZ Pan Head Screw 2 Nm Screw Driver PZ2 M4x12 PZ Remove Card...

  • Page 17: Packaging

    EURODIM TWIN TECH 4.3.2 Packaging The cabinets are shipped on a wooden pallet. Standard transport position is vertical; first open the top panel after removing the screws of the side panels. The control processors, TTD Human Interface and dimmer modules are packed separately.
  • Page 18 EURODIM TWIN TECH The weight and dimensions of the cabinets are included in Chapter “Characteristics”. Prior to positioning each cabinet, ensure that the floor is flat and horizontal to ensure a good weight distribution. It is the responsibility of the system integrator or installer to check if the cabinet weight...

  • Page 19: Contractor's Compartment - Supply

    EURODIM TWIN TECH 5 CONTRACTOR'S COMPARTMENT – SUPPLY Front access only is required. Cable entry is possible through bottom and top of the cabinet. Cover panels for the unused cable entry/ exit apertures are supplied. User Manual - page 17 www.adbstagelight.com...
  • Page 20 EURODIM TWIN TECH In order to gain maximum space access cabinet installation maintenance purposes, remove the two doors, loosen the 16 crosshead screws in the back and 3 left + right at the bottom and dismount the entire card cage in one piece.

  • Page 21: Controller Electronics - Cpu/ Psu Crate

    EURODIM TWIN TECH 5.1 Controller Electronics - CPU/ PSU crate The CPU/ PSU crate is already mounted in our factory. If a removal is required, loosen the 4 screws and remove the complete crate gently. Replace the connected flat cables with caution.

  • Page 22: Supply Busbar

    EURODIM TWIN TECH 5.3 Supply busbar The three phase connection points are labelled L1 (phase No. 1, phase R), L2 (phase No. 2, phase S) and L3 (phase No. 3, phase T). The Neutral is labelled N and the colour code for the Neutral is blue, as per IEC Recommendation 446.

  • Page 23: Protected Earth (Pe)

    EURODIM TWIN TECH 5.3.1 Protected Earth (PE) The Protective Earth (PE) on the busbar connection is a bolt and nut, size M10. Colour code: green/yellow. The equipotential connection, connecting metal frame, is provided at the supply cabling compartment. This connection...

  • Page 24: Ground And Earth Connections

    EURODIM TWIN TECH 5.5 Ground and Earth Connections The sound or video earth should be separated from the dimmer earth. The distance between the dimmer earth and the others should be as large as possible. Refer to local regulations for grounding.

  • Page 25: Sequential Diagnostics (Optional)

    Ethernet Network to a Personal Computer with the Windows Operating System running the TTD RDM Management Software. The Ethernet information is generated by each EURODIM Twin Tech controller and physically available for each individual controller on dedicated RJ45 connectors (Two possible per cabinet if double controller options are used).

  • Page 26: Hardware Installation

    All the hardware installations are to be performed in the left hand contractor department. This is where the EURODIM Twin Tech cabinet receives the power supply. It is advisable to mount the hardware before you introduce the power supply cables, because there is more space for the installation left.

  • Page 27: Mounting Procedure

    EURODIM TWIN TECH 6.2 Mounting Procedure PCB 3015 Connector (the other connectors remain as they are for fan power). Figure 1: open TI before mounting Detail of Mounting Place for PCB 3015 (Cable for connection to PCB 3015) Cables from TI 6.3 Finished installation...
  • Page 28 EURODIM TWIN TECH Detail of mounting kit Detail of PCB 3015 connected The PCB 3015 is fixed with 2 provided screws to the central controller housing. User Manual - page 26 www.adbstagelight.com Issue 2.1...
  • Page 29 EURODIM TWIN TECH Insta – Measurement device 1.) Remove the Bus-Bar protection (2 Screws). 2.) Install the TI-Holder (long metal plate) – Direction depends if the cable entry is from the top or bottom of cabinet. 3.) Connect Phase and Ground Cable to the Bus-Bar with suitable screws.

  • Page 30: Software Installation

    Alternatively the control desk may be connected to one of the DMX inputs of the EURODIM Twin Tech cabinet. (Instead of using ArtNET or sACN protocol). The ETHERNET switch is connected with suitable communication cables (e.g.
  • Page 31 ETHERNET Switch ……. Multiple EURODIM Twin Tech Cabinets (TTD) – The ETHERNET cable is connected on the controls input board. The Diagnostics Information is transported over the same physical wire as the ArtNET or sACN signal. The report information is transported to the TTD RDM Management Software.

  • Page 32: Overview Of The User Interface Menu Items

    Below are screen shots of the local menu items, when addressing the Scan Load Function on the EURODIM Twin Tech itself. – When the Scan Load sequence is started the dimmer steps through all enabled channels. On the display (after the scan) the unit reports if there any differences to a pre-defined or measured value.

  • Page 33: Ttd Rdm Management Software

    EURODIM TWIN TECH 6.6 TTD RDM Management SOFTWARE To remote control the EURODIM Twin Tech from a central control room ADB provides as an option the TTD RDM Management Software. This software tool is designed to run on Window OS (32 or 64 Bit) and is optionally available. Instructions are in the dedicated manual.

  • Page 34: Contractor's Compartment - Outputs

    EURODIM TWIN TECH 7 CONTRACTOR’S COMPARTMENT – OUTPUTS Front access only is required. Cable entry is possible through bottom and top of the cabinet. BACK: ODD NUMBERED MODULES 1.1 – 1.4 (L1) FRONT: MODULE 15 (L3) EVEN NUMBERED LINE MODULES 15.1...

  • Page 35: Outputs To The Loads

    EURODIM TWIN TECH 7.1 Outputs to the loads The cabling compartment with output terminals is on the right hand side. The load terminals are mounted next to the relevant module. The numbering is shown on self- adhesive labels. These terminal blocks are suitable for cable sizes up to 10 mm². Special Adaptors are available for cables up to 25 mm²...

  • Page 36: Load Terminals For 2 X 3 Kw Fluo Modules

    EURODIM TWIN TECH 7.4.1 Load terminals for 2 x 3 kW fluo modules Each fluo dimmer comes with a dimmed output and a direct output on the second set of output terminals. This can be compared to a standard 4 x 3 kW module. All 4 circuits need to be patched to a DMX address.

  • Page 37: Dmx And Ethernet Terminals

    UTP = unshielded twisted pair. WARNING: UTP Ethernet cable is not suitable for DMX. Each EURODIM Twin Tech processor is equipped with two physical DMX inputs, and one Ethernet port. For cabinets with optional ‘instant back-up’, each processor has its own independent data connectors.

  • Page 38: Pin Numbering

    EURODIM TWIN TECH Screw connector in parallel with RJ45-for-DMX For the convenience of the contractor, each physical DMX input has two types of connector in parallel: a pluggable screw terminal block, and a RJ45. Use one, never use both. The RJ45 are very convenient to use off-the-shelf STP cables for daisy-chaining between dimmer cabinets, and connection to RJ45 DMX patch fields.

  • Page 39: Local / Remote Controller Selector Switch Cpu1 - Cpu2 - Automatic

    EURODIM TWIN TECH 7.6 Local / Remote Controller selector switch CPU1 – CPU2 – Automatic The Controller or CPU selector switch is located next to the CPU slots. The connection for the remote selector switch is provided in the right compartment on the PCB 3031.

  • Page 40: Ttd Human Interface

    ADB code Nr is: 1115.10.055. The package includes the TTD HUMAN INTERFACE with a mounted metal back part, one connection cable, and one SD card (mounted in the HUMAN INTERFACE) and one EURODIM Twin Tech user and programming manual in English and French.
  • Page 41 EURODIM TWIN TECH Figure 2: Human Interface Installed - SD Card Slot towards front User Manual - page 39 www.adbstagelight.com Issue 2.1...

  • Page 42: Plug In Modules

    EURODIM Twin Tech DimSwitch modules are thyristor based, thereby eliminating the problems associated with the arcing of electromechanical contacts. Thyristor switching is at zero crossing. Contrary to many Solid State Relays, EURODIM Twin Tech DimSwitch modules have no ‘minimum load’ requirement.

  • Page 43: Dimmer Module Protection By Hrc Fuse

    9.8 Dimmer protection by MCB All ADB EURODIM Twin Tech power modules are standard equipped with MCBs per dimmer channel. The MCBs comply with EU rules and protect the wiring against overload and short- circuit.

  • Page 44: Installing Dimmer Modules

    EURODIM TWIN TECH 9.10 Installing Dimmer Modules When inserting dimmer modules in to the crate please do so carefully. If the modules are forced into the crate, the connectors on the back may be damaged, or in the worst case the backplane PCB of the dimmer cabinet is damaged.

  • Page 45: Controller Unit (Cpu) - Power Supply Unit (Psu)

    9.11 CONTROLLER UNIT (CPU) - POWER SUPPLY UNIT (PSU) Ordering EURODIM Twin Tech you have the choice to either configure the cabinet with 2 identical Controller units for full data and power backup or 1 Controller (CPU) unit + 1 PSU unit for power supply backup.

  • Page 46: Blank Modules

    EURODIM TWIN TECH 9.12 BLANK MODULES Empty dimmer slots shall be filled with blank panels. Two versions are available: TTD/TB Blank modules for one slot: The blank modules must be screwed on each side to the module rack. Open the two doors and use the delivered screws at the assigned drill holes.

  • Page 47: Module Locks

    EURODIM TWIN TECH 9.13 MODULE LOCKS A set of two bars are optionally available. (ADB REF: TTD/CAB/LOCK, ADB Code: 1113.33.010). These are intended to be used a locks for the modules, to avoid physical tampering with the configuration of the dimmer and the placement of the modules. The bars must be screwed on the left hand side of dimmer.

  • Page 48: Characteristics

    EURODIM TWIN TECH 10 CHARACTERISTICS 10.1 Electrical characteristics Supply voltage: 3 NPE 400 TN-S or TN-C Operating voltage: 198 V to 264 V, 50/60 Hz. Max line current: 600 A per phase 600 A for the Neutral (Due to the possibility of unbalanced 3 phase system, the neutral...

  • Page 49: Physical Characteristics

    EURODIM TWIN TECH 10.2 Physical characteristics EURODIM TWIN TECH for 32 modules Dimensions: Width: 990 mm Depth: 596 mm Height: 1999 mm. Weight: Cabinet: 229 kg (without modules or processors) Processor unit: 10 kg Thyristor module 4 x 3 kW – 12.2 kg for 400µs/ 9.5 kg for 200µs Thyristor module 3 x 5 kW 10.9 kg for 400µs/ 9,3 kg for 200µs...
  • Page 50 EURODIM TWIN TECH User Manual - page 48 www.adbstagelight.com Issue 2.1...

  • Page 51: Appendix B - Drawings

    EURODIM TWIN TECH 11 Appendix B – Drawings 11.1 3500.01.650 Power Modules 1 - 8 User Manual - page 49 www.adbstagelight.com Issue 2.1...

  • Page 52: 3500.01.660 Power Modules 9 - 16

    EURODIM TWIN TECH 11.2 3500.01.660 Power Modules 9 - 16 User Manual - page 50 www.adbstagelight.com Issue 2.1...

  • Page 53: 3500.01.670 Power Modules 17 - 24

    EURODIM TWIN TECH 11.3 3500.01.670 Power Modules 17 – 24 User Manual - page 51 www.adbstagelight.com Issue 2.1...

  • Page 54: 3500.01.680 Power Modules 25 - 32

    EURODIM TWIN TECH 11.4 3500.01.680 Power Modules 25 - 32 User Manual - page 52 www.adbstagelight.com Issue 2.1...

  • Page 55: Kw Module Connection

    EURODIM TWIN TECH 11.5 10 kW Module Connection User Manual - page 53 www.adbstagelight.com Issue 2.1...

  • Page 56: 3650.00.311 Pcb3031 Dmx512 Connection

    EURODIM TWIN TECH 11.6 3650.00.311 PCB3031 DMX512 Connection User Manual - page 54 www.adbstagelight.com Issue 2.1...

  • Page 57: 3650.00.311 Pcb3031 Selector With Wiring

    EURODIM TWIN TECH 11.7 3650.00.311 PCB3031 Selector with Wiring User Manual - page 55 www.adbstagelight.com Issue 2.1...

  • Page 58: 3500.01.710 Output Terminal For Fluo Modules

    EURODIM TWIN TECH 11.8 3500.01.710 OUTPUT TERMINAL FOR FLUO Modules User Manual - page 56 www.adbstagelight.com Issue 2.1...

  • Page 59: Appendix C- Power Supply For Thyristor Dimmers - Basic Principles For Safe Electrical Design

    EURODIM TWIN TECH 12 Appendix C– Power Supply for Thyristor Dimmers – Basic Principles for Safe Electrical Design The global performance of a dimmer system depends on the dimmers and also on its electrical supply system: supply transformer, supply cabling to the dimmers. Planners and...

  • Page 60: Current In The Neutral - Dimmer Systems

    EURODIM TWIN TECH Rules No. 2 and No. 3 are NOT VALID for systems with phase-control dimmers! That is because their currents are not sine wave. 12.4 Current in the Neutral – Dimmer Systems The harmonics in each of the three phase currents add up in the Neutral. The current in the Neutral can be higher (!) than the current in any Line.

  • Page 61: Main Transformer, Cables, Switchgear, Busbar Systems

    EURODIM TWIN TECH in a Neutral current above 100 A. The trip device in the N-pole of the MCB could react. Formula: worst case I = 55000W / 3 / 230V x 1,25 = 100A neutral 12.6 Main transformer, cables, switchgear, busbar systems The main transformer, the switchgear and the supply cables to the dimmer cabinet carry these non-sinusoidal currents.

  • Page 62: Appendix D: Specification Of Magnetic Circuit Breakers (Mcb)

    EURODIM TWIN TECH 13 Appendix D: Specification of Magnetic Circuit Breakers (MCB) In this chapter we would like to discuss the dimension and types of MCB used for our dimmers. For 3 kW circuits ADB uses 13 A and for 5 kW circuits 20 A rated MCB with C Curve.

  • Page 63: Configuration Tables

    EURODIM TWIN TECH 14 CONFIGURATION TABLES User Manual - page 61 www.adbstagelight.com Issue 2.1...
  • Page 64 EURODIM TWIN TECH TYPE PHASE MODULE ADB ID USER ID (eg. outlet number) CABLE TYPE 10.1 10.2 10.3 10.4 11.1 11.2 11.3 11.4 12.1 12.2 12.3 12.4 13.1 13.2 13.3 13.4 14.1 14.2 14.3 14.4 15.1 15.2 15.3 15.4 16.1 16.2...
  • Page 65 EURODIM TWIN TECH User Manual - page 63 www.adbstagelight.com Issue 2.1...
  • Page 66 EURODIM TWIN TECH (*) Module types and required outlets - 4 x 3 kW - 4 x (L+N+PE) - 4 x 2,5 kW - 4 x (L+N+PE) - 3 x 5 kW - 3 x (L+N+PE) - 2 x 3 kW (FLUO) - 2 x L, 2 x N, 2 x L(direct ), 2 x PE - 1 x 10 kW - 1 x L+N+PE (DO NOT PLACE directly above/under a 10 kW module) (Remark: A special adaptor must first installed see Chapter 6.6)
  • Page 67 EURODIM TWIN TECH Notes User Manual - page 65 www.adbstagelight.com Issue 2.1...
  • Page 69 Factory   &   G roup   L ogistics   c enter   ADB   S TAGELIGHT   S ASU   Zone   i ndustrielle   R ouvroy
   F-­‐02100   S aint   Q uentin,
   F RANCE
   Phone:  ...
  • Page 71 info@adblighting.com www.adbstagelight.com...

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