TEMPRATEC C1 Installation Operation & Maintenance

Compressed air atomizing burner for rapeseed oil and heating oil el

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Installation
Operation
Maintenance
Controls
TEMPRATEC C1
Compressed Air Atomizing Burner for
Rapeseed Oil and Heating Oil EL

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Summary of Contents for TEMPRATEC C1

  • Page 1 Installation Operation Maintenance Controls TEMPRATEC C1 Compressed Air Atomizing Burner for Rapeseed Oil and Heating Oil EL...
  • Page 2: Table Of Contents

    TEMPRATEC C1 Contents Page Technical Data ......................... 3 Dimensions ........................4 Warnings and Safety Precautions ..................5 Installation of the Oil Burner ..................... 6 Items to remember when putting equipment into service ..........7 Burner settings ......................... 8 Basic Burner Settings ...................... 9 Hydraulics Diagram ......................
  • Page 3: Technical Data

    TEMPRATEC C1 1. Technical Data - 3 -...
  • Page 4: Dimensions

    TEMPRATEC C1 2. Dimensions Burner type Tempratec C1 Burner output 13 - 31 kW Oil throughput, heating oil EL 1.1 - 2.6 kg/ h Oil throughput, rapeseed oil 1.3 - 2.9 kg/ h NOx Class Electrical power consumption 305 W...
  • Page 5: Warnings And Safety Precautions

    TEMPRATEC C1 3. Warnings and Safety Precautions IMPORTANT NOTICE IMPORTANT NOTICE CONCERNING OIL STORAGE Carefully read the installation instruction for the burner before For vegetable oils, storage installation and putting into service. temperatures higher than 20° C and Non-compliance or improper lower than 8°...
  • Page 6: Installation Of The Oil Burner

    TEMPRATEC C1 4. Installation of the Oil Burner Hot reversed-operation combustion chamber: Insert burner only until the recirculation slits are flush with the door insulation. Very important: It is important to make sure the recirculation slits project far enough into the combustion chamber to ensure exhaust gas recirculation.
  • Page 7: Items To Remember When Putting Equipment Into Service

    To control oil consumption, it is recommended The exhaust gas temperature should be within that the C1 burner be supplied with an operation the range of 160° C to 200° C. At temperatures timer. When comparing oil consumption levels, it below 160°...
  • Page 8: Burner Settings

    TEMPRATEC C1 6. Burner settings: 6.5. Startup delay The C1 burner features the following settings: 6.1. The pump pressure adjustment Pump pressure adjustment (DV) is used to set the performance level over the entire performance range. Output display (orange) Operational / supply voltage...
  • Page 9: Basic Burner Settings

    TEMPRATEC C1 6.6 The infrared flicker detector (IRD) 6.7. Ignition electrodes The infrared flicker detector facilitates detection The form and gap of the ignition electrode can be of blue flames. The basic setting is position "3" determined using this drawing.
  • Page 10: Hydraulics Diagram

    TEMPRATEC C1 8. Hydraulics Diagram - 10 -...
  • Page 11: Electrical Connections And Switching Diagram

    TEMPRATEC C1 9. Electrical Connections and Switching Diagram Feuerungsautomat DKO 970 1010 Ölvorwärmer brennerseitig - Vielfachstecker - anlagenseitig Haupt- schalter 230 V ~ 50 Hz - 11 -...
  • Page 12: Oil Connection (Pipeline Dimensions)

    TEMPRATEC C1 10. Oil Connection 1-pass system with tank at lower level EQUIPMENT DAMAGE CAUTION! This burner is suitable for use with biological fuels. Handle these fuels using suitable (e.g. plastic or special materials steel). Carry out installation in accordance with the valid engineering regulations, applying the specified Ø...
  • Page 13 TEMPRATEC C1 10.2 Pipe dimensioning for rapeseed oil with a 2-pass system with elevated tank viscosity of 80 mm²/s (20° C) 1-pass system with elevated tank H [m] Ø 10 [mm] Ø 12 [mm] H [m] 2-pass system with tank at lower level Ø...
  • Page 14: Burner Malfunctions And Possible Causes

    TEMPRATEC C1 11. Burner Malfunctions and Possible Causes Ask your heating engineer if you require further information. Malfunction Cause Elimination Motor does not start Fuse defective Replace Safety thermostat "off" Switch on thermostat Motor defective Replace Electric power supply line defective...
  • Page 15: Care And Maintenance

    TEMPRATEC C1 12. Care and Maintenance EQUIPMENT DAMAGE IMPORTANT CAUTION! due to a lack of or faulty cleaning If the burner is run on rapeseed oil, and maintenance. the maintenance intervals are 3 Have entire heating system months. An automatic heating oil...
  • Page 16: Nozzle Holder

    TEMPRATEC C1 13. Nozzle Holder - 16 -...
  • Page 17: Putting Equipment Out Of Service

    - If regular maintenance as per the TEMPRATEC Operating Instructions have not Points to remember when putting the equipment been carried out an documented. out of service: - Maintenance intervals: 14.1 Putting out of service or during...
  • Page 18: Oil Quality, Rapeseed Oil

    TEMPRATEC C1 - 18 -...
  • Page 19: Manufacturer Declaration And Declaration Of Conformity

    TEMPRATEC C1 - 19 -...
  • Page 20: Installation Instructions

    TEMPRATEC C1 19. Putting into service Step 1: Loosen fastening bolt on C1 burner hood with screwdriver and remove burner hood. Please remember Use large screwdriver. Connect electrical power line from boiler to Euro plug on Step 2 C1 burner.
  • Page 21 TEMPRATEC C1 Step 6: Upon burner startup – Insert measuring probe from the emissions device into the measuring opening on the exhaust gas tube and observe exhaust gas values. Step 7 As required, open or close air valve for combustion air in relation to measured data.
  • Page 22: Service Instructions

    TEMPRATEC C1 20. Service Instructions Step 1: Use screwdriver to loosen the fastening bolt on the C1 burner hood and remove burner hood. Please remember: Use large screwdriver. Step 2 Remove electrical connection from boiler at burner Euro socket and switch off boiler system.
  • Page 23 TEMPRATEC C1 Step 5 Pull ignition cable off of the ignition electrodes. Step 6: Pull off air cover. Step 7 Clean residues off air cover using a brass wire brush. Clean flicker detector tubes. Step 8 Clean ignition electrodes and reset to 3 mm gap.
  • Page 24 TEMPRATEC C1 Step 9 Pull off compressed air mantle forwards. Check gasket rings in mantle for damage. Step 10 Clean turbulator with cloth. Step 11 Replace oil nozzle. Please remember: Size 16 open-end spanner, whereby a size 16 open-end wrench is used to restrain the nozzle holder to keep it from turning.
  • Page 25 TEMPRATEC C1 Clean blower turbine with cloth. Step 14 Bolt on blower lid. (see figure, Step 3.) Step 15 Pull off photocell and clean it. Oil pump: Step 16 Loosen four cheesehead bolts on the oil pump lid. Clean pump sieve and inner housing.

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