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Summary of Contents for Smart Lift SL 580 MAXI
- Page 1 US SL 580 MAXI 03/2016 User Manual © 2006 Copyright. www.smartlift.dk Model/type: SL 580 MAXI – 1.36 hp N.A. Christensensvej 39, DK 7900 Nykøbing Mors Tlf.: +45 97 72 29 11 Fax: +45 97 72 39 11 smart@smartlift.dk Email: ; www.smartlift.dk...
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Page 2: Table Of Contents
US SL 580 MAXI 03/2016 Table of Contents Table of Contents Introduction EU Declaration of Conformity General Description Transport/Handling/Putting into operation/Storage/Technical Data Safety Rules Overview/ - General Description Load Diagram. Safety Function for vacuum Drive Operation and Vacuum function Stop – Emergency stop Control Panel Main Switch. -
Page 3: Introduction
This is why safety rules have been prepared by way of warnings in this instruction. Read these safety rules on the following pages before putting your Smart LIFT into operation, and imagine how you may, in your daily use of the machine, ensure that warnings and safety rules will be adhered to. -
Page 4: Eu Declaration Of Conformity
N.A. Christensensvej 39 DK - 7900 Nykøbing Mors Hereby declares that: The machine/system: Lift Model/type: SL 580 MAXI – 1.36 hp Serial No.: Year/Month: 2016 / has been made in conformity with Council directive Machine directive 2006/42EC Low voltage directive 2006/95/EC + 2014/35/EU... -
Page 5: General Description
US SL 580 MAXI 03/2016 General Description/List of Spare Parts Pos.nr. Product Number Vacuum Pump 007 BDC 24V Suction Cup diam 15,75” Check Valve ½", vacuum Slide Valve w/lock, vacuum Vacuummeter diam 40, stainless Hose Set Hose Coupling Spiral Hoses... - Page 6 US SL 580 MAXI 03/2016 Transport/Handling Smart Lift is for indoor handling and should only be used outdoors on a completely stable and firm base. May not be exposed to rain / snow and much moisture Prior to transport, switch off electronics on main switch (pos. 38).
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Page 7: Safety Rules
Safety Rules Daily Use Your Smart LIFT may only be used by persons who have been given qualified training in the operation of this machine and its safety functions. Before use, user should check that there are no loose objects on the machine since this would entail breakdown and danger risks. -
Page 8: Overview/ - General Description
US SL 580 MAXI 03/2016 Overview/ - General Description 23 – Actuator udskydning 21 – Actuator tilt 41 – Lift Eye Double Vacuum Chamber 24 – Actuator løftearm Control Handle with Control Box control for drive for actuators motor Protective Screen for actuator 45 –... - Page 9 US SL 580 MAXI 03/2016 Load Diagram NOTE!! Load diagram attached to left side of machine © 2006 Copyright. www.smartlift.dk Safety Function Vacuum Safety Lock vacuum 33 – Emergency Stop 15 – Alarm light vacuum 16 – Acoustic alarm vacuum 44 –...
- Page 10 US SL 580 MAXI 03/2016 Drive Operation (forward and back) Fast and slow speed 48 – Stepless speed control, forward and back 51 – Safety Switch at back. Machine moving forward © 2006 Copyright. www.smartlift.dk automatically by pushing from the 47 –...
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Page 11: Stop - Emergency Stop
US SL 580 MAXI 03/2016 2 separate vacuum chambers 6 – 2 vacuummeters. One for each circuit. To show 0.5 – 0.7 for normal operation Should show 0.5 – 0.7 for normal operation 31 – Safety switch for overload on yoke. -
Page 12: Control Panel
It is important that users read the function description below so that the operator will be familiar with the machine mode of operation Smart LIFT is operated manually. This machine generally has four functions which may be operated individually or simultaneously UP/DOWN function: This function will make the arm move either up or down. -
Page 13: Control Panel
US SL 580 MAXI 03/2016 Control Panel Lift arm up Lift Arm down Tilt forward Tilt backwards Telescopic arm Telescopic arm out Side displacement Side displacement © 2006 Copyright. www.smartlift.dk... -
Page 14: Main Switch. Battery
US SL 580 MAXI 03/2016 Main Switch: Main switch for all electric functions is placed on the battery case by the lift actuators. Turn the switch clockwise to switch on the electric connection on the machine, and the opposite way to switch off all. -
Page 15: Battery Charger
US SL 580 MAXI 03/2016 Battery charger Victron Energy - Blue Power Charger IP65 For complete manual refer to: https://www.victronenergy.com/upload/documents/Datasheet-Blue-Power-Battery-Charger-IP65- 90-135VAC-EN.pdf INDICATIONS: LED indication Description Yellow LED on: battery being charged. Yellow LED on and green LED on: absorption charge. - Page 16 US SL 580 MAXI 03/2016 View of Vacuum System Top of machine 5 – Slide valve with safety lock, 11 – Hose couplings for 2 circuits BLUE CIRCUIT / RED CIRCUIT activating and deactivating vacuum suction © 2006 Copyright. www.smartlift.dk ©...
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Page 17: Operation Of Yoke
US SL 580 MAXI 03/2016 Operation of Yoke For max. stability at transport of sucked work, the suction cups are to be centred and adapted to the Operation of yoke with transport work chosen. sucked work should always be conducted with caution 20 –... -
Page 18: Stop-Down Troubleshooting
US SL 580 MAXI 03/2016 Stop-Down Troubleshooting On any fault on Smartlift, first look into the options below: • Has anything visible been broken, or is anything unusual, about the machine ? Is there any murmuring or noise? • Have the batteries been charged, and the main switch switche d on? (the On/Off button on the drive handle shall have been switched on (lighting) to read battery voltage on battery indicator) •... -
Page 19: Stop-Down At Vacuum System
US SL 580 MAXI 03/2016 Stop-Down at Vacuum System Vacuum suction on both pressure gauges to be 0.62 between 0,6 -0,7) Slide valve with safety lock for activation and deactivation of vacuum suction. © 2006 Copyright. www.smartlift.dk © 2006 Copyright. www.smartlift.dk If –... - Page 20 US SL 580 MAXI 03/2016 Close slide valve. Disconnect one vacuum circuit at hose coupling, and then open the slide valve for vacuum suction again. If the vacuum suction on the pressure gauge for disconnected circuit is now constantly 0.6, there will be a fault on the hose set or at the suction cups in disconnected vacuum circuit.
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Page 21: Stop-Down At Movements
US SL 580 MAXI 03/2016 movements” 2. Stop-Down at ” controlled via control panel If – no response to pushing control panel, all functions Has emergency stop been released? Reconnect emergency stop by turning the release pressure. Check whether main switch is on (placed on battery case between lift actuators) – to be turned clockwise to switch on. - Page 22 US SL 580 MAXI 03/2016 23 - Actuatorer for telescopic arm 21 - Actuators for tilt function (LA36) 24 - Actuators for lift arm (LA36) 38 – Main switch to be turned clockwise to be on © 2006 Copyright. www.smartlift.dk ©...
- Page 23 US SL 580 MAXI 03/2016 Control box with controllers for all actuators Faults on movement of actuators can be diagnosed by measuring systematically as described in the following two pages. Controller for tilting Controller for telecoping actuator actuator Controller for sideshift...
- Page 24 US SL 580 MAXI 03/2016 Syncronous controller (controller for lifting actuators) Controller for lifting actuators (2 pcs.) Voltage between clamps 1 and 2 must be approx. 24 Volt © 2006 Copyright. www.smartlift.dk Safety switch below the lifting actuators can be switched off.
- Page 25 US SL 580 MAXI 03/2016 Controller for single actuator (sideshift, tilt of yoke, telescopic arm) (The illustration is from sideshift controller. The procedure is the same for tilt and telescoping) No reaction on actuator for sideshift, tilt of yoke or telescopic arm.
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Page 26: Stop-Down At Drive
US SL 580 MAXI 03/2016 3. Stop-Down at Drive Section If – no response at activation on regulating lever (no click sound) Check whether main switch is on - to be turned clockwise to switch on. Has the red On/Off switch on the... -
Page 27: Dimensioned Sketch
US SL 580 MAXI 03/2016 Dimensioned sketch © 2006 Copyright. www.smartlift.dk... -
Page 28: Wiring Diagram
US SL 580 MAXI 03/2016 WIRING DIAGRAMS © 2006 Copyright. www.smartlift.dk... - Page 29 US SL 580 MAXI 03/2016 © 2006 Copyright. www.smartlift.dk...
- Page 30 US SL 580 MAXI 03/2016 © 2006 Copyright. www.smartlift.dk...
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