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Moore Industries 532 User Manual

1/4 din auto/manual station
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5 3 2
1/4 DIN Auto/Manual Station User's Manual
rrmMooRE
INDUSTRIES
M532 V8, March 2017

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  • Page 1 5 3 2 1/4 DIN Auto/Manual Station User's Manual rrmMooRE INDUSTRIES M532 V8, March 2017...

  • Page 2: Table Of Contents

    Confirming What Is Included ............2 the protection of you and your equip- Where to Begin ................. 2 ment. Overview of the 532 Modes ............. 2 Where To Go Next ................2 Order Codes ..................3 CHAPTER 2 BASIC OPERATION ................ 4 532 Operator Interface ..............

  • Page 3: Contents

    OPERATION ................34 Software Set Up Charts ..............36 CHAPTER 6 APPLICATIONS ................41 532 Auto/Manual Station ............... 41 Alarm Set Up .................. 42 A. Set the Alarm Type ............42 B. Set the Alarm Parameters ..........43 Digital Inputs .................. 47 PV, SP and VP Indication .............
  • Page 4 RTD, VmA Input Calibration ............D-2 Thermocouple & Cold Junction Calibration ......... D-3 Milliamp Output Calibration ............D-4 Hardware Scan ................D-6 APPENDIX E SPECIFICATIONS ............... E-1 APPENDIX F ISOLATION BLOCK DIAGRAM ........... F-1 532 User’s Manual Table of Contents...
  • Page 5 3.4 .... The Power Supply Circuit Board ..........10 3.5 .... Representation of Module (view of bottom) ....... 13 4.1 .... 532 instrument panel and cutout dimensions ......15 4.2 .... Mounting Brackets ..............16 4.3 .... 532 Rear Terminals ..............17 4.4 ....

  • Page 6: Chapter 1 Introduction

    Host signal. Removal of the 532 from its case or powering down while in Remote mode will not disturb the Host signal; the 532 is not a point of failure! 532 User’s Manual...

  • Page 7: Confirming What Is Included

    3. Test sheet Where to Begin 4. Engineering unit adhesive If you are a first time user of a 532 Auto/Manual Station, we recommend that labels (1 sheet) you read through the entire manual. A variety of special functions to enhance 5.

  • Page 8: Order Codes

    Introduction Order Codes 532 - AUTO/MANUAL BACKUP STATION 532 - OUTPUT 1 — ALARM None Mechanical relay Solid state relay (triac) (1 amp) DC logic (SSR drive) One 4-20mA output included OPTIONAL INPUTS Set of 3 digital inputs ENTER "0" IF NOT DESIRED...

  • Page 9: Chapter 2 Basic Operation

    Order Code in Chapter 1. of the output modules will render the product label code invalid. 532 Operator Interface NOTE: The 532 features smart menus; only Icons those messages relevant to your hardware and software configuration Display will appear. See Chapter 5 for details.

  • Page 10: Icons

    LOCAL Illuminated: Station is in Local mode. HOST Press key: Has no effect; used for indication only. HOST Illuminated: 532 senses CV signal from the Host. DISPLAY Press key: Exits the configuration menus and returns station to operation DISPLAY mode.

  • Page 11: Operating Procedures

    Press the LOCAL key to shift from Local to Remote. The LOCAL key will extinguish. b. The 532 will stop transmitting its own signal and pass the signal from the Host device to the final control element c. The transfer will be direct unless a ramp rate was chosen during setup.

  • Page 12: Alarm Operation

    Alarms can be used to provide warnings of unsafe conditions. alarms. When powering up, all alarms Therefore, all 532 operators must know how the alarms are config- will be reset according to their power- up configuration (see Chapter 6).

  • Page 13: Latching Alarms

    This is often referred to as a limit sequence because it behaves like a limit controller. More on Alarms For more on alarm types and set ups, see Chapter 6. Chapter 2, Basic Operation 532 User’s Manual...

  • Page 14: Chapter 3 Hardware Set Up

    CHAPTER 3 HARDWARE SET UP NOTE: The configuration of the 532 hardware determines which outputs are available and If you would like your controller the types of indicator signals that will be used. Your station comes factory set configured at the factory, please with the following: consult an application engineer.

  • Page 15: Process Variable Indicator Type

    NO and NC A. Process Variable Indicator Type The 532 will accept several different types of Process Variable Signals. You specify the type of signal by adjusting the PV jumper location on the Microcon- troller Circuit Board, and setting the particular sensor range in the software. The jumper locations for the process variable are marked as follows (see Figure 3.2).

  • Page 16: Mechanical Relays

    Normally Closed (NC). The output on the options board is always Normally Open (NO). On the 532, only the Output 1 relay (if used) may be configured for normally open or normally closed. DO NOT make any changes to J2 and J3.

  • Page 17: Adding Or Changing Output Modules

    Hardware Set Up B. Adding or Changing Output Modules The 532 has provisions for four output modules. The unit comes factory configured with specified modules installed in appropriate locations. You can make field adjustments by properly removing and/or plugging the modules into the appropri- ate sockets.

  • Page 18: Representation Of Module (View Of Bottom)

    10. Align the board assembly with the front face assembly, with the Option board Representation of Module (view of at the bottom (see Figure 3.1). Reinstall the retention clips. Align the boards bottom) 5. Snip Tie Wrap 6. Add/Change Module 532 User’s Manual Chapter 3, Hardware Set Up...
  • Page 19 12. Carefully insert and align screws. Tighten them until the bezel is seated firmly against the gasket. After you have configured the hardware, you may go on to Chapter 4 for installing and wiring the controller. Chapter 3, Hardware Set Up 532 User’s Manual...

  • Page 20: Installation & Wiring

    CHAPTER 4 INSTALLATION & WIRING The 532 Auto/Manual Station is thoroughly tested, calibrated and “burned in” at the factory, so your station is ready to install. But before you begin, read this chapter thoroughly and take great care in planning your system.

  • Page 21: Establish A Waterproof Seal

    5. Tighten the screws securely and check bezel gasket to ensure a tight, even seal. HOUSING BEZEL Figure 4.2 Mounting Brackets Slide on gasket from this end. MOUNTING BRACKET (1 EA. SIDE) Chapter 4, Installation & Wiring 532 User’s Manual...

  • Page 22: Input Wiring For The 532

    Input Wiring for the 532 NOTE: All wiring and fusing should conform to Figure 4.3 shows the rear terminal configuration for the 532. The actual the National Electric Code and to any instrument has only the top and bottom numbers of each column marked.

  • Page 23: Process Variable Indicator

    VOLTAGE INPUT – – Transmitter 4. Milliamp Input -External Power Supply Use terminals 31 and 32 as shown. mA INPUT 2-Wire transmitter with separate power supply External – Power Supply – Transmitter Chapter 4, Installation & Wiring 532 User’s Manual...

  • Page 24: Digital Inputs

    Three Digital Inputs 11 mA Typical 50ohm maximum resistance 50ohm maximum loop resistance D. Setpoint or Valve Position Indicator Use terminals 28 and 2 9 as shown. SETPOINT ORVALVE POSITION INDICATOR + Source 532 User's Manual Chapter 4, Installation & Wiring...

  • Page 25: Output Wiring For The 532

    Mechanical relay or Solid State Relay (Triac) module. • The 532 is factory configured with an Analog module in Output 2. • The 532 is factory configured with Mechanical relays in Outputs 3 and 4. • The 532 cannot be wired for retransmission. •...

  • Page 26: Wiring The Serial Communications Option

    Where to Go Next For a step-by-step guide on setting up the software features for your controller, see Chapter 5. 532 User’s Manual Chapter 4, Installation & Wiring...

  • Page 27: Chapter 5 Software Set Up

    The Parts of the Menu section explains the The 532 will be in Operating Mode upon power up, and will remain in Operating graphic used in the Set Up and Tuning Mode most of the time it is performing its functions. This is not the same as configuration sections.

  • Page 28: Set Up Procedures

    To Advance through Values/Selections for a Parameter 1. Press or . To Return to Operating Mode 1. If you are in Set Up Mode, press the DISPLAY key. The 532 will return to Operation Mode. WARNING!! Scrolling through the choices to make selections will affect the operation of the instrument since changes to parameter selections occur in “real time”...

  • Page 29: Step-By-Step Guide To Software Set Up

    • UP KEY Remote function • DOWN KEY Remote function • COMM.ONLY Makes status readable through communicatoins. ▲ Escape to Operation Mode DISPLAY Next Parameter MENU Next Block FAST MENU Next value Chapter 5, Software Set Up 532 User’s Manual...

  • Page 30: Local Out

    Selects how high the output can be manually adjusted. (R) -5.0% to 105% 100.0 (D) 100.0% PWR.UP:MODE PWR.UP:MODE Selects the power-up mode. (D) LAST LAST ▲ Escape to Operation Mode DISPLAY Next Parameter MENU Next Block FAST MENU Next value 532 User’s Manual Chapter 5, Software Set Up...

  • Page 31: Pv Input

    • LOCAL • REMOTE PWR. UP:OUT. PWR.UP:OUT Selects the power-up output for the 532 in local mode. (R) -5.0% to 105.0% LAST OUT (D) LAST OUT PV INPUT PV INPUT For configuring the process variable (PV) input. The whole menu appears only if PV indicator is enabled.

  • Page 32: Cust.linr

    Specifies the input signal corresponding to the first point. (D) The low end of the appropriate input range (e.g., 4.00mA) ▲ Escape to Operation Mode DISPLAY Next Parameter MENU Next Block FAST MENU Next value 532 User’s Manual Chapter 5, Software Set Up...

  • Page 33: Sp Input

    Specifies the engineering unit value corresponding to the lowest setpoint in- dicator input value, e.g. 4mA. (R) -9999 to 99999 (D) 0 ▲ Escape to Operation Mode DISPLAY Next Parameter MENU Next Block FAST MENU Next value Chapter 5, Software Set Up 532 User’s Manual...

  • Page 34: Vp Input

    ALM. TYPE:1 ALM.TYPE:1 Defines the type of alarm for alarm 1. (D) OFF Deactivates the first alarm ▲ Escape to Operation Mode DISPLAY Next Parameter MENU Next Block FAST MENU Next value 532 User’s Manual Chapter 5, Software Set Up...
  • Page 35 Power up in alarm regardless of PV • DELAYED Must leave alarm condition and reenter before activating the alarm ▲ Escape to Operation Mode DISPLAY Next Parameter MENU Next Block FAST MENU Next value Chapter 5, Software Set Up 532 User’s Manual...
  • Page 36 RELAY OFF 13. LATCHING:2 LATCHING:2 Defines the latching sequence of alarm 2. (D) LATCH LATCH • NO LATCH ▲ Escape to Operation Mode DISPLAY Next Parameter MENU Next Block FAST MENU Next value 532 User’s Manual Chapter 5, Software Set Up...
  • Page 37 (R) 1 to 3600 (D) 5 (R) –9999 to 99999 (D) Dependent on the process variable range ▲ Escape to Operation Mode DISPLAY Next Parameter MENU Next Block FAST MENU Next value Chapter 5, Software Set Up 532 User’s Manual...

  • Page 38: Security

    STATION Defines the unit’s station address. (R) 1 to 99 • disables the communications function (D) 1 ▲ Escape to Operation Mode DISPLAY Next Parameter MENU Next Block FAST MENU Next value 532 User’s Manual Chapter 5, Software Set Up...

  • Page 39: Operation

    Selects the output change algorithm for a Local to Remote mode transfer. (D) DIRECT DIRECT • RAMP ▲ Escape to Operation Mode DISPLAY Next Parameter MENU Next Block FAST MENU Next value Chapter 5, Software Set Up 532 User’s Manual...
  • Page 40 PRESET 2 PRESET 2 Selects output value for the 2nd preset. (R) -5.0% to 105.0% 100.0 (D) 100.0% ▲ Escape to Operation Mode DISPLAY Next Parameter MENU Next Block FAST MENU Next value 532 User’s Manual Chapter 5, Software Set Up...

  • Page 41: Software Set Up Charts

    Defines function of 1st output CONTACT 1 Operation of 1st digital input CONTACT 2 Operation of 2nd digital input CONTACT 3 Operation of 3rd digital input STN.NAME Message for naming the station Chapter 5, Software Set Up 532 User’s Manual...
  • Page 42 Engineering unit for lowest input value HI RANGE Engineering unit for highest input value FILTER Setting for the low pass input filter PV OFFSET Offset to the PV in engineering units PV GAIN Gain to the PV 532 User’s Manual Chapter 5, Software Set Up...
  • Page 43 14TH. INPT. Input signal corresponding to 14th point 14TH. PV Eng.unit value corresponding to 14th point 15TH. INPT. Input signal corresponding to 15th point 15TH. PV Eng.unit value corresponding to 15th point Chapter 5, Software Set Up 532 User’s Manual...
  • Page 44 State of the relay for alarm 2 ACK. :2 Whether alarm 2 may be acknowledged POWER UP:2 Treatment of alarm 2 upon power up MESSAGE:2 Message for alarm 2 RATE TIME Time that determines rate-of-change alarm 532 User’s Manual Chapter 5, Software Set Up...
  • Page 45 Mode when CV signal is restored L/R XFER L-to-R transfer output change type L/R RAMP L-to-R transfer output change time PRESET 1 Output value for 1st preset PRESET 2 Output value for 2nd preset Chapter 5, Software Set Up 532 User’s Manual...

  • Page 46: Chapter 6 Applications

    The control signal must always be a 4-20mA proportional signal. A. HOST Mode (Default Mode) 1. In the Host mode, the 532 is transparent to the control loop; it passes the control signal from the Host device without any degra- dation.

  • Page 47: Alarm Set Up

    • Illuminating the ACK key if the alarm is acknowledgeable. On the 532, you assign one of 6 different types to each alarm. Also, by adding an output module, one of the alarms can be tied a relay output. A. Set the Alarm Type.

  • Page 48: Set The Alarm Parameters

    B. Set the Alarm Parameters Each alarm type (except the 532 LOCAL alarm) has a number of correspond- ing parameters that must also be set up in the ALARM menu. Smart Menus feature: only those parameters that apply to your particular alarm type will appear as you toggle through the parameters.
  • Page 49 Press FAST to enter the selection and move to next digit. Press MENU to advance to next parameter. ▲ DISPLAY MENU FAST MENU Escape to Operation Mode Next Parameter Next Block Next value Chapter 6, Applications 532 User’s Manual...
  • Page 50 Notice that Example A is more sensitive than Example B. For graphic examples of alarm applications, see next page. ▲ DISPLAY MENU FAST MENU Escape to Operation Mode Next Parameter Next Block Next value 532 User’s Manual Chapter 6, Applications...

  • Page 51: Alarm Examples

    LATCHING:1 = LATCH POWER UP:1 = ALARM RELAY:1 = RELAY ON ACK.1 = ENABLED RELAY:1 = RELAY ON ACK.:1 = DISABLED ▲ DISPLAY MENU FAST MENU Escape to Operation Mode Next Parameter Next Block Next value Chapter 6, Applications 532 User’s Manual...

  • Page 52: Digital Inputs

    This optional feature is only available if ordered originally from the factory. For a set of 3 digital inputs can be ordered, order Product #532 -xxxxxxDx00. If more than one digital input is closed, then the last one closed generally has priority over the others.

  • Page 53: Pv, Sp And Vp Indication

    Process Variable, Setpoint and Valve Position Indication The 532 can be set up to display the process variable. This can be a direct input of a thermocouple, RTD, mA or voltage signal. Milliamp and voltage signal can be displayed as 0-100% or scaled in Engineering units. Custom linearization is also available.

  • Page 54: Set Point Display Range

    C. Set Point Display Range The 532 can be set up to display a retransmitted setpoint from the HOST device. This is a powerful feature when the PV indicator option is also used. 1. Press FAST + MENU to toggle to the SP INPUT menu. Press MENU to access the following parameters, and use to assign values.

  • Page 55: Square Root Linearization

    ▲ DISPLAY MENU FAST MENU Escape to Operation Mode Next Parameter Next Block Next value Chapter 6, Applications 532 User’s Manual...

  • Page 56: Custom Linearization Curve

    Once the various points are defined, the station interpolates the values between the points using a straight line relationship between them. ▲ DISPLAY MENU FAST MENU Escape to Operation Mode Next Parameter Next Block Next value 532 User’s Manual Chapter 6, Applications...

  • Page 57: Ramp To Control Value

    CV value with each cycle of the CPU. When the 532 switches to Local mode (see page 2 for details), it will provide a CV based on the last known good value from the Host .

  • Page 58: Process Variable Reading Correction

    ▲ DISPLAY MENU FAST MENU Escape to Operation Mode Next Parameter Next Block Next value 532 User’s Manual Chapter 6, Applications...

  • Page 59: Serial Communications

    Indicates if you are going to take advantage of the Cyclic Redundancy Checksum feature. If your Host program supports it, we highly recom- mend that you activate it. ▲ DISPLAY MENU FAST MENU Escape to Operation Mode Next Parameter Next Block Next value Chapter 6, Applications 532 User’s Manual...

  • Page 60: Menu & Parameter Flowcharts

    ALARM SP:2 RELAY:2 POWER UP:1 MESSAGE:1 ALM. TYPE:2 DEADBAND:2 ACK.:2 LATCHING:2 POWER UP:2 MESSAGE:2 RATE TIME SECURITY SEC. CODE REM./LOCAL LCOAL OUT ALARM ACK. OPERATION CONFIGURE SER. COMM. STATION BAUD RATE 532 User’s Manual Appendix A, Menu & Parameter Flowcharts...

  • Page 61: Appendix Bparts List

    Power supply circuit board 535 630 Microcontroller circuit board 532 535 632 Option circuit board 535 620 Option circuit board w/3 digital inputs 532 532 621 EPROM 532 532 640 Lithium battery 093 128 Jumper kit (set of all jumper connectors)

  • Page 62: Appendix Ctroubleshooting

    LOST CJC If the cold junction is sensed to be lost. Call factory for assistance. 532 User’s Manual Appendix C, Troubleshooting...
  • Page 63 Can't switch to Host control Host CV signal is not connected or valid Check wiring. Check that Host is supplying a valid CV signal. Erratic display Resetting action due to electrical noise on Filter power line. powerline Appendix C, Troubleshooting 532 User’s Manual...

  • Page 64: Appendix Dcalibration

    PRESS ACK PRESS MENU RESET PRESS MENU COMPLETED before 2 seconds PUSH MENU RESET PRESS ACK After two TO RESET MENU DATA seconds RESET SKIPPED PRESS MENU HARDWARE DISPLAY ONLY PRESS ACK SCAN PRESS MENU 532 User's Manual Appendix D, Calibration...

  • Page 65: Rtd, Vma Input Calibration

    Calibration Before you Begin ! The 532 comes from the factory with one milliamp output module installed in position (output) 2 and relays in position (outputs) 3 and 4. These must not be modified. You may install a mechanical relay, solid state relay or DC logic module in position (output) 1 for alarm functions.

  • Page 66: Thermocouple & Cold Junction Calibration

    The 2nd display should read CALIBRATE while the 3rd Figure D.4 display will read ANLG. IN. Allow the station and meter to warm up Thermocouple & Cold Junction for at least 45 minutes before proceeding. Calibration Wiring 532 User's Manual Appendix D, Calibration...

  • Page 67: Milliamp Output Calibration

    Microcontroller Board (refer to Figure D.2). Relocate both jumper connec- tors so that one is positioned on the pins marked V of the 2nd jumper and the other on the pins marked TC of the 2nd jumper. Appendix D, Calibration 532 User’s Manual...
  • Page 68 Calibration 4. ATTENTION: The 532 local output should be calibrated at terminals 5 (OUT2–) and terminals 6 (OUT2+). The bypass circuitry PC board does not have to be removed to perform the calibration. 5. Connect the small pieces of wire to the terminals assigned to the OUT 1–...

  • Page 69: Hardware Scan

    The information displayed should match the information on the product label on top of the controller. You can compare this information to the Order Code in Chapter 1. However, any hardware modifications will render the order code on the product label invalid. Appendix D, Calibration 532 User’s Manual...

  • Page 70: Appendix Especifications

    5 times per second. Passage of the HOST signal — communications, set of 3 digital inputs, output 3 Block 3 through the 532 is continuous. — setpoint and indicator Block 4 Each block is electrically isolated from the other blocks to withstand...
  • Page 71 43 700. See diagram for details. ALARMS MOUNTING The 532 has two powerful software alarms. It provides a LOCAL Panel-mounted. See diagram for details. alarm that indicates when the the unit is in LOCAL mode. When tied to an available output, the HOST device can be flagged as to WIRING CONNECTIONS the change in status.

  • Page 72: Appendix F Isolation Block Diagram

    1 minute. 3. Milliamp, Loop Power and SSR Drive modules in output posi- tions 1, 2 and 4 are not isolated from each other. SSR Driver Loop Power SSR Output 532 User’s Manual Appendix F, Isolation Block...
  • Page 73 4. Ship the equipment to the Moore Industries location nearest you. The returned equipment will be inspected and tested at the factory. A Moore Industries representative will contact the person designated on your documentation if more information is needed. The repaired equipment, or its replacement, will be returned to you in accordance with the shipping instructions furnished in your documentation.
  • Page 74 5 3 2 1/4 DIN BACKUP STATION Addendum to the User's Manual M532 V5A5, © MAY 2003...
  • Page 75 Insert this information where appropriate in your M532 V5 manual. Cover The 532 station body has been modified to a 1-piece design, with a new face plate (4 screws instead of 2 securing it to the body). Chapter 1, Page 1, Figure 1.1 This drawing shows a basic detail of the new faceplate.
  • Page 76 New Order Code for 532 Chapter 1, Page 3 532 – 2 1 1 Output 1: Alarm Order Code None Mechanical Relay Solid State Relay (triac) (1 amp) DC Logic (SSR drive) Options Enter “0” if not desired 24 VAC/24 VDC Operation...
  • Page 77 This drawing has been modified to incorporate the new controller body. Chapter 3, Page 13, Figure 3.1 OPTION BOARD Chapter 3, Page 14, Figure 3.2 The Microcontroller Board has been modified. EPROM BATTERY Remote SP Configuration PV1 Input Jumper Location ASS'Y 535-607 Chapter 4, Page 20, Figure 4.2 A mounting collar replaces the old mounting brackets.
  • Page 78 Chapter 4, Page 20 2c. Slide the mounting collar over the back of the case. The collar clip edges will lock with matching edges on the controller case. 2d. Insert the four mounting collar screws from the rear of the collar. Gradually tighten the screws to secure the controller against the panel.
  • Page 79 ALM. TYPE:2 • LOCAL • HIGH PV • LOW PV • RATE • BAND • DEVIATION • HIGH CV • LOW CV • HI/LO CV Separate High and Low CV setpoints in one alarm • HI/LO PV Separate High and Low PV setpoints in one alarm 10.
  • Page 80 Chapter 5, Page 42 ALARMS Parameter Description Value 1 ALM. TYPE:1 Type of alarm for alarm 1 2 ALARM SP:1 Alarm setpoint alarm 1 3 DEADBAND:1 Dead band for alarm 1 4 RELAY:1 State of the relay for alarm 1 5 LATCHING:1 Latching sequence for alarm 1 6 ACK.:1...
  • Page 81 Chapter 6, Page 56 Under Alarm Set Up, here are all the types of alarms LOCAL HIGH PV Occurs when the process variable goes above the alarm setpoint LOW PV Occurs when the process variable goes below the alarm setpoint BAND DEVIATION RATE...
  • Page 82 Appendix A, Page A-1 The Menu Flowchart has been modified accordingly: OPERATING OPERATIONS HOST.BREAK R/L XFER R/L RAMP HOST.RESTR. L/R XFER L/R RAMP PRESET 2 PRESET 1 SET UP CONFIG. INDICATOR 2ND INPUT LINE FREQ. OUTPUT:1 CONTACT 2 CONTACT 1 CONTACT 3 STN.
  • Page 83 DC Logic (SSR Drive) Module 535 603 Option Circuit Board w/no Options 535 720 Loop Power Module 535 604 532 Option Circuit Board w/5 Digital Contacts 535 721 RS-485 Communications Module 535 705 532 EPROM 532 740 Lithium Battery 093 044...
  • Page 84 During power up, a discrepancy was ERROR: BAD MODEL NUM. EPROM or EEPROM change. Call fac- found between the EEPROM's and tory for assistance. controller's model numbers. Control- ler locks up until fixed. The following pages replace Appendix D of the 532 manual. Addendum...
  • Page 85 Access the parts of the calibration menu as shown in Figure D.1. Important: The 532 comes from the factory with one milliamp output module installed in position (output) 2 and relays in positions (outputs) 3 and 4. These must not be modified.
  • Page 86 Locations for the jumpers for Analog, Thermocouple and Milliamp calibration Figure D.2 Jumper Locations on the CALIBRATION JUMPERS— Microcontroller Circuit Board SELECT V AND TCs PREPARATION for all Input Calibration Equipment for analog input calibration: ® ® • Precision 5-1/2 or 6-1/2 digit multimeter, e.g., Fluke 8842 or HP3478A (a 4-1/2 digit meter will sacrifice accuracy) •...
  • Page 87 10. Press MENU three more times. Each time, match the displays of the control- ler and the multimeter. Press ACK when done. The 2nd display should show CALIBRATE; the 3rd display should show ANA. mA IN. 11. Turn off power to the unit. 12.
  • Page 88 Figure D.5A 7. Reinsert the chassis into the case and apply power. The controller should Analog mA Input Jumpers display PV=20mA PRESS ACK to indicate it is ready to calibrate the PV mil- liamp input. 8. Connect a precision 20mA input to only the PV terminal wires (31 is PV-, 32 is PV+).
  • Page 89 Press MENU three times to reach the CALIBRATE ANLG. OUT Menu. 6. Connect hook up wires to the terminals for the 532 local output (terminals 5 and 6). The PC circuitry board does not have to be removed to perform this OUT 1–...
  • Page 90 Appendix F, Page F-1 The Isolation Block Diagram has been modified. Output 1 Input Iso Ground Multiplexer Referenced Output 2 Input Iso Ground Referenced Input Output 3 ISO Ground Referenced Power Slidewire Supply Input Output 4 Iso Ground Referenced Digital Inputs 1-5 RS485 Serial Communications...
  • Page 91 4. Ship the equipment to the Moore Industries location nearest you. The returned equipment will be inspected and tested at the factory. A Moore Industries representative will contact the person designated on your documentation if more information is needed. The repaired equipment, or its replacement, will be returned to you in accordance with the shipping instructions furnished in your documentation.
  • Page 92 Installation 500 SERIES Form M500 V7 Process Controllers 5 0 0 Hardware Installation and Modification Manual for Electronic Products Series 531, 532, 535, 545, 555 Model 2 Installation Guide 500 Series M500 V 7, APRIL 2016...
  • Page 93 Installation INTRODUCTION This technical brochure provides hardware installation and modification instructions for our controllers: Series 531, 532, 535, 545, and 555. Use these instructions with the following kits: EPROM Kits Display Assembly Kits 531-632 ....531 Display Assembly Kit 531-740 ....531 EPROM Kit 532-632 ....
  • Page 94 Installation INSTRUCTIONS one of the larger two boards from the Option Board (Photo 4). Be careful not to bend the connector pins. Separate the other board in the To Disassemble the Unit same manner. For any hardware modifications, disassemble the unit. Figure 2 (opposite page) shows the Microcontroller 1.
  • Page 95 Installation NOTE: Front of Unit Back of Unit If you replace the EPROM chip, you must align the notch facing the front (toward Operator Interface) (toward rear terminals) of the unit. EPROM BATTERY 5-Pin Connector Female 22-Pin Connector Female 22-Pin Connector NOTE: The 5- and 22-Pin connnectors on the boards are all keyed so they...
  • Page 96 Installation To Change the EPROM 8. Replace tie wraps for the Retention Plate and for Output Module 4 with new ones. 13. The EPROM is located on the Microcontroller Failure to use these devices may result in a Circuit board (Figure 2). It has a white label that loosening of the module and eventual list the part number and software revision level.
  • Page 97 4. Ship the equipment to the Moore Industries location nearest you. The returned equipment will be inspected and tested at the factory. A Moore Industries representative will contact the person designated on your documentation if more information is needed. The repaired equipment, or its replacement, will be returned to you in accordance with the shipping instructions furnished in your documentation.
  • Page 98 Process Controllers 531, 532, 535, 545, 555 April 2016 Purpose You can order replacement directly fro Moore Industries using this part number 800-867-52 or an equivalent This supplement is to address the updated Micro CR2450 3V Coin Cell Lithium Battery.
  • Page 99 4. Ship the equipment to the Moore Industries location nearest you. The returned equipment will be inspected and tested at the factory. A Moore Industries representative will contact the person designated on your documentation if more information is needed. The repaired equipment, or its replacement, will be returned to you in accordance with the shipping instructions furnished in your documentation.

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