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TGW CRUZbelt Installation, Operation & Maintenance Manual

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I
, O
, M
NSTALLATION
PERATION
AINTENANCE
M
ANUAL
CRUZ
belt
®
P/N: E0032544
Revision Date: March 14, 2019

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Summary of Contents for TGW CRUZbelt

  • Page 1 NSTALLATION PERATION AINTENANCE ANUAL CRUZ belt ® P/N: E0032544 Revision Date: March 14, 2019...

  • Page 2: Table Of Contents

    ............................. 15 EFINITION OF ERMS 4.2: P ......................... 17 RODUCT ESCRIPTION XAMPLES CHAPTER 5: CRUZBELT RECEIVING & SITE PREPARATION ................18 5.5: P & I ......................... 19 NVENTORY DENTIFICATION CHAPTER 6: CRUZBELT APPLICATION & INSTALLATION DETAILS ............. 20 6.1: E ..............................
  • Page 3 ..........................86 BELT RIVE 11.24: CRUZ ........................89 BELT TRIP 11.25: CRUZ ........................91 BELT RIVE RAIN WORKS CITED ............................... 93 TGW G ..........................93 ENERAL NFORMATION TGW SYSTEMS INFORMATION ..........................94 Page 3 of 94 P/N: E0032544 Revision Date: 03/14/2019...

  • Page 4: Chapter 1: Iom Introduction

    Chapter 1: IOM I NTRODUCTION IOM Purpose Manual Structure It is the intent of TGW Systems, through this You s h o u l d receive a separate documentation for each product line of TGW manual, to provide information that acts as a Systems implemented in your installation.

  • Page 5: Chapter 2: Tgw Systems Policies

    Failure to comply with these guidelines will void wholly excluded. the TGW warranty on any failed components that The liability of TGW Systems will be limited to the result from these environment issues. replacement cost of any defective part. All freight and...

  • Page 6: Chapter 3: Safety Recommendations

    A safety risk evaluation is required for all of our standard equipment. The safety risk evaluation TGW agrees to the following safety instruction or considers every potential hazard on the conveyor, guidelines listed within this manual. This is not to weighs the probability and the severity of the potential conflict with your state or legal requirements.

  • Page 7: Tgw Systems Recommended Standards For Conveyors

    TGW recognizes American National Standard Institute (ANSI) booklet entitled Safety Standards for Conveyors and Related TGW recommends these videos for training and education Equipment B20.1. For more information go to: purposes as part of a safe working environment around conveyor http://webstore.ansi.org/default.aspx...

  • Page 8: Tgw Recommends Roper Abels For Onveyor Ypes

    CRUZ ® belt IOM 3.2: TGW R ECOMMENDS ROPER ABELS FOR ONVEYOR YPES Shown below are some samples of labels applicable to conveyor standards. Page 8 of 94 P/N: E0032544 Revision Date: 03/14/2019...

  • Page 9: Warnings And Safety Instructions

    WARNING Your TGW Systems conveyor is powered by a motor and can be stopped only by turning off electrical power to the motor. As with all powered machinery, the drive-related •...
  • Page 10 Never remove, deface, or paint over WARNING or CAUTION labels. Any damaged label • will be replaced by TGW Systems at no cost by contacting Lifetime Services. • It is very important to instruct personnel in proper conveyor use including the location and function of all controls.
  • Page 11 CRUZ ® belt IOM WARNING Before servicing or performing any work in the motor control panel, disconnect • and lock out air and the main incoming service. If only the panel disconnect is off, the incoming side will still be hot. Page 11 of 94 P/N: E0032544 Revision Date: 03/14/2019...

  • Page 12: Tgw Systems Conveyor Controls Safety Guidelines

    The following basic conveyor control safety guidelines are recommended by TGW Systems even though Business Partner may or may not purchase conveyor controls from TGW Systems. The items listed deal with applications of controls equipment. The actual installation of the equipment must always follow the National Electric Code and all other local codes.
  • Page 13 CRUZ ® belt IOM An emergency stop should normally stop all conveyors in the system. Very large systems may involve dividing a system into zones of control based on proximity of personnel, safety hazards, walls obstacles, etc. Controls Logic Solid state controls logic devices, such as programmable controllers are used extensively for conveyor control.

  • Page 14: Chapter 4: Cruzbelt Introduction

    Chapter 4: CRUZ BELT NTRODUCTION CRUZbelt Features This manual provides information for installing, operating, and maintaining your TGW Systems CRUZ ® belt conveyor. A complete parts list has been provided, along with a list of recommended spare parts. Important safety information is included throughout this manual.

  • Page 15: Efinition Of Erms

    CRUZ ® belt IOM 4.1: D EFINITION OF ERMS CRUZ belt ABBREVIATIONS LISTING ® ADJUSTABLE ASSEMBLY BEARING BELT ON ROLLER BETWEEN FRAME BRKT BRACKET BRAKE Welded BUTT-BOLT CONNECTION CENTER (2.25”C, 3”C, 4”C, 6”C) CENTER DRIVE CONN CONNECTOR (Mechanical, Electrical, Pneumatic) CROSSMEMBER CRUZ BELT DRIVE, DRIVE BED...
  • Page 16 CRUZ ® belt IOM CRUZ ® belt ABBREVIATIONS LISTING MOUNTING NATIONAL PIPE THREAD NOML NOMINAL NOSE OVER NOSE UNDER OVER ALL LENGTH OVER ALL WIDTH PLATE PLTD PLATING (Roller Description, previously FLCT) POUNDS POWER PRBG PRECISION BEARING PRESSURE REVOLUTIONS PER MINUTE ROLLER CHAIN SKWLOC SKWEEZELOCK...

  • Page 17: Product Description Examples

    CRUZ ® belt IOM 4.2: P RODUCT ESCRIPTION XAMPLES For the most current list of “Product Description” and “Terms and Abbreviations” Log into www.tgw-conveyor.com and select Support/Engineering Support Documents. Page 17 of 94 P/N: E0032544 Revision Date: 03/14/2019...

  • Page 18: Chapter 5: Cruzbelt Receiving & Site Preparation

    ECEIVING REPARATION General TGW Systems CRUZbelt units are shipped in subassemblies. These subassemblies are packaged to guard against damage in shipment, when handled properly. Examination immediately following unloading will show if any damage was caused during shipment. If damage is evident, claims for recovery of expenses to repair damage or replace components must be made against the carrier immediately.

  • Page 19: Part Inventory & Identification

    Separate the conveyor subassemblies by types for inventory and ease of locating during installation. An identification label is attached to the charged end of the center bed of each CRUZbelt Module unit. Labels may contain the following information: Item number •...

  • Page 20: Chapter 6: Cruzbelt Application & Installation Details

    CRUZ ® belt IOM Chapter 6: CRUZ & I BELT PPLICATION NSTALLATION ETAILS General Procedures The following procedures are to be used as guidelines only. Specific installation methods will vary somewhat depending on available equipment on site and each installer's preferences based on experience.

  • Page 21: Dimensional Reference Points

    CRUZ ® belt IOM 6.2: D IMENSIONAL EFERENCE OINTS The path of each conveyor in the system is determined by establishing a reference point at each end. The centerline of the conveyor is established and a chalk line is snapped between these points. Conveyors should be installed with the centerline of the bed matching the centerline of the conveyor path within 1/8"...

  • Page 22: Lectrical Earmotor

    CRUZ ® belt IOM 6.3: E LECTRICAL EARMOTOR WARNING All electrical controls must be installed, wired, and connected by a • licensed electrician. All motor controls and wiring must conform to the National Electrical Code as published by the National Fire Protection Association and approved by the American National Standards Institute, Inc.
  • Page 23 CRUZ ® belt IOM NEMA enclosure ratings are as follows: NEMA 1- Indoor use, provides protection against contact with internal components. Suitable for use in warehouse and distribution environments. Gasket NEMA 1- Same use as NEMA 1, but with additional protection against dirt and dust. NEMA 3- Outdoor use, designed to keep out rain and dust.
  • Page 24 CRUZ ® belt IOM All conveyor control cabinets and motors should be provided with safety (or disconnect) switches. These switches must have provisions for padlocking. As required for maintenance, equipment should be locked in the OFF position. Special Devices Special devices and equipment such as vertical lifts, turntables, high speed conveyors etc. all have unique design and safety requirements and should be evaluated individually.
  • Page 25 CRUZ ® belt IOM Reference for Standard Brake Wiring Diagram for 460/230v Motor & 460v Brake. Page 25 of 94 P/N: E0032544 Revision Date: 03/14/2019...

  • Page 26: Gear Motor Activation

    CRUZ ® belt IOM 6.4: G OTOR CTIVATION PRIOR to systems activiation - Please inspect the gear unit for a vent and if applicable to the product remove the rubber sealing plug to activate. The vent is designed to allow excessive pressure to escape. Each gear unit should have a yellow instruction tag as shown below.

  • Page 27: E Xamples

    CRUZ ® belt IOM Note: Yellow tags may be tucked out of sight. Please inspect all motors for a vent and remove sealing plug, if present, to activate. The following pictures are examples showing where vent plugs may be located depending on the product line and motor position.

  • Page 28: Squaring Conveyor

    CRUZ ® belt IOM 6.5: S QUARING ONVEYOR All conveyor sections must be checked for squareness prior to installation as “racked” or being knocked out of square may have occurred during shipping and handling. An out of square conveyor section is a leading cause of belt mistracking.

  • Page 29: Elevations

    Charge and discharge end beds IMPORTANT! Do not make alterations to the equipment without consulting with user’s representative and TGW Systems. Unauthorized modifications to the equipment may impair its functions, create a hazardous condition, affect its useful life, and /or void the warranty.

  • Page 30: Upports Onnections

    Floor Support Information All supports are intended to be used at a conveyor seam or joint at the end of a unit. All CRUZbelt beds now have butt-bolt connections to allow supporting off center of a bed joint if necessary. Support CRUZbelt at each end and at every splice as shown below.
  • Page 31 CRUZ ® belt IOM WARNING • Leg uprights must be vertical. Adjust stand head to compensate for slope. Supports over 48” high use a double knee brace (Type “C”). To make a double knee brace, bolt two straps together with a minimum 8” overlap. 8”...

  • Page 32: Belt Material

    0.4 - 2.5% UCM36SS12 DSS065 SPARKS MONO FLEX BP 210 QW 2-PLY BF - 7/16" +- 1/16" 110 lbs / inch (TGW OAL +- 1/4" 23 F TO 175 F (316 STAINLESS (316 STAINLESS SMOOTH BLACK PVC (72" MAX WIDTH)
  • Page 33 CRUZ ® belt IOM Mono Flex BU 200 (EWX) Mono Flex BP 210 QW (HOZ) Mono Flex BP 290 QW (INC) Page 33 of 94 P/N: E0032544 Revision Date: 03/14/2019...

  • Page 34: Conveyor Set Up

    CRUZ ® belt IOM 6.10: C ONVEYOR Place each bed in position per layout drawing. Bolt bed butt connectors together. Set final elevation and level unit. Conveyor must be level side-to-side and along conveyor length as shown below: Tighten support bolts and anchor to floor. Install any required guard rail as shown: Conveyor must be level 6.11: G...

  • Page 35: Belt Alignment

    Locate drive. Remove both black plastic translucent shrouds and quick-release pins. Use a 3/8” ratchet with extension in the square hole of one football bracket to roll the take-up as shown. Make sure the belt is not rubbing on the side channels. To view CRUZbelt Take-up and Tracking video visit: https://www.tgw-conveyor.com/media- center/maintenance-videos/80-belt-conveyor...

  • Page 36: Cruz Belt W/Cam Take - Up

    6.14: S CRUZ TANDARD BELT ACING CRUZbelt LACING INFORMATION CLIPPER: UCM36SS12 316 STAINLESS STEEL LACING: (INSTALL LACE ON BELT WITH .065 DIA LACE PIN THRU HOOKS (P/N 1100706) CLIPPER: DSS065 316 STAINLESS STEEL WIRE CORE IN A .065 WHITE DURAPIN...
  • Page 37 CRUZ ® belt IOM Pull belt ends together and insert lacing pin. Tension belt by rolling a football bracket away from the motor. A standard 3/8” drive ratchet will provide correct belt tension with ease. DO NOT over tension the belt by using a “cheater bar”, “long handled bar”...
  • Page 38 CRUZ ® belt IOM The Cams must be aligned the same on both sides. Page 38 of 94 P/N: E0032544 Revision Date: 03/14/2019...

  • Page 39: Cruz Belt 4 W/ Spring Take - Up

    CRUZ ® belt IOM 6.15: CRUZ 4 W/ S BELT PRING Proper tension has been reached when spring is fully compressed into spring cup. Take-up pulley must be square the equal dimensions on both sides. Do not over tighten. Page 39 of 94 P/N: E0032544 Revision Date: 03/14/2019...

  • Page 40: Belt Tracking

    CRUZ ® belt IOM 6.16: B RACKING WARNING Only qualified personnel should be allowed to track the belt. • • Use caution since conveyor must be run during the tracking procedure. ALL PULLEYS AND SNUBBERS MUST BE SQUARE and conveyor must be level prior to tracking the belt.

  • Page 41: Tracking Scenarios

    NOTE: Belt moves towards the end of the pulley that it contacts first. CRUZbelt is slightly different to track than other conveyors. Since the belt is only 7/16” narrower than the between frame dimension, some belt contact with the side frame is expected.
  • Page 42 Adjust bracket or cam slightly and watch belt for several belt revolutions before continuing to ensure the belt location is stabilized. CAUTION • CRUZbelt conveyor must be used with mono-filament belting. Use of any other belting will damage conveyor. Consult your TGW Systems distributor for belt specifications. Page 42 of 94 P/N: E0032544...

  • Page 43: Chapter 7: Cruzbelt Merge

    Application Sweep Spurs should be used when purging out a line to a final downstream accumulator prior to induction. Sweep Spurs discharge products on to the CRUZbelt Merge at rates up to 200 CPM. Page 43 of 94 P/N: E0032544...
  • Page 44 INTERMEDIATE BED Lengths: 2'.0" thru 10'.0" (1'.0" Increments) Roller Centers: Slider and 3” RC DRIVE / DISCHARGE BED Length: 10’-0” Roller Centers: Slider and 3” RC DRIVE-TRAIN: Use CRUZbelt center drive trains. Page 44 of 94 P/N: E0032544 Revision Date: 03/14/2019...

  • Page 45: Chapter 8: Cruzbelt & Strip Belt Spur

    CRUZ ® belt IOM Chapter 8: CRUZ & S BELT TRIP Standard Equipment Belt: Black rough top with clipper lacing. Speed: Speed 103 FPM to 410 FPM available. The Strip Belt Spur should be used when there is a requirement to set the destination at the strip belt merge discharge and track the product from the strip belt spur to the sortation diverts location.

  • Page 46: Chapter 9: Cruzbelt Commissioning Of Equipment

    CRUZ ® belt IOM Chapter 9: CRUZ BELT OMMISSIONING OF QUIPMENT General Commissioning of the equipment can best be defined as the final adjustments and test of the installed equipment required for its proper operation. The need for commissioning is inherent, since the individual components of equipment are brought together at the installation site to operate as a system.

  • Page 47: Chapter 10: Cruzbelt Preventive Maintenance & Troubleshooting

    Preventive maintenance will save expensive downtime, wasted energy costs, and increase life of components. An accurate record keeping system will track component servicing history. TGW recommends periodic maintenance intervals. Inspection intervals may vary with load, speed, hours of operation, ambient temperature, humidity, etc. Intervals can be established by starting with a fairly frequent maintenance at first, and then lengthens the intervals as justified by observation of the need, based on history.
  • Page 48 CRUZ ® belt IOM WARNING Do not perform maintenance on the conveyor until the start-up controls, including • motor safety switches, are locked out and cannot be turned by any person other than the one performing the maintenance. If more than one member of a crew is working on the conveyor, EACH CREW •...
  • Page 49 CRUZ ® belt IOM CAUTION Do not use petroleum-based products to clean the belt. • Regreasable Bearings The drive unit and power take-off have re-greasable bearings. These bearings should be lubricated once during the first six months of operation. Over-greasing will pass grease through the bearing seals/shields and will draw dirt to the bearing.

  • Page 50: Elt Roubleshooting Uide

    CRUZ ® belt IOM 10.1: B ROUBLESHOOTING UIDE Problem Belt Possible Cause Remedy Chain is loose and is Tension chain. Check sprocket alignment, check skipping sprocket teeth for worn teeth. Replace the entire belt or cut out damaged portion Belt has separated and add new piece with extra lacings.
  • Page 51 CRUZ ® belt IOM Problem Belt Possible Cause Remedy Conveyor not level Level conveyor bed If belt is new, load tension may straighten it. Bowed belt Otherwise, replace. Loosen belt and reposition the pulley centered in the Pulley bearing set screws loose allowing pulleys to walk frame.

  • Page 52: Gearmotor Troubleshooting Guide

    CRUZ ® belt IOM 10.2: G EARMOTOR ROUBLESHOOTING UIDE Problem - Possible Cause Remedy Motor/Reducer Check emergency stops and reset. Check fuses and wiring for open circuit. Check thermal overload protection device. Check limit switches, starter No line voltage and relays for faulty contacts or mechanical fault. Check voltage at source.
  • Page 53 CRUZ ® belt IOM Problem - Possible Cause Remedy Motor/Reducer Sprockets loose. Also see “Bearings” Check key and tighten set screws #8, Chain & sprockets #2 and #6. Install new oil seals. Defective oil seals on output shaft Replace reducer with spare and send defective reducer to authorized repair facility.

  • Page 54: Chain & Sprocket Troubleshooting Guide

    CRUZ ® belt IOM 10.3: C & S HAIN PROCKET ROUBLESHOOTING UIDE Problem - Chain & Sprocket Possible Cause Remedy Expect rapid chain growth in first two Excessive slack Normal wear weeks of operation. Check sprocket alignment and re-tension. Realign sprockets with straight edge Sprocket loose on shaft Loose set screws and tighten set screws.
  • Page 55 CRUZ ® belt IOM Problem - Bearings Possible Cause Remedy Check loading. Key sheared off in pulley hub Pulley or roller does not Check shaft. Replace key. turn Set screws slipping on shaft Tighten and check shaft Page 55 of 94 P/N: E0032544 Revision Date: 03/14/2019...

  • Page 56: Chapter 11: Cruzbelt Replacement Parts Identification

    (2) weeks after the order is received. It includes part numbers, description, pricing and recommended quantities to be kept on hand for maintenance. If you are unable to locate this document, another may be obtained by contacting the TGW Lifetime Services at 231-798-4547. 11.1: S...

  • Page 57: Cruz Belt Intermediate Bed - Belt O N Roller

    CRUZ ® belt IOM 11.2: CRUZ – B BELT NTERMEDIATE OLLER 11.2.1: CRUZbelt Intermediate Bed REPLACEMENT PARTS FOR CRUZBELT INTERMEDIATE BED Widths & Part #s BALLOON DESCRIPTION 16" BF 22" BF 28" BF 34" BF E0009652 E0009653 E0009654 E0009655 ROLLER,_ _CZB 1.9 SNUBBER PRBG...

  • Page 58: Cruz Belt End Beds - Belt O N Roller

    CRUZ ® belt IOM 11.3: CRUZ BELT OLLER 11.3.1: CRUZbelt End Beds REPLACEMENT PARTS FOR CRUZBELT END BEDS Widths & Part #s 16" BF 22" BF 28" BF 34" BF BALLOON DESCRIPTION BRKT,CZB SNUBBER ADJ. E0009408 GUARD,FINGER _ _CZB (HANDED)

  • Page 59: Cruz Belt Center Drives - Belt O N Roller

    CRUZ ® belt IOM 11.4: CRUZ BELT ENTER RIVES OLLER 11.4.1: CRUZbelt Center Drives (BOR) REPLACEMENT PARTS FOR CRUZbelt CENTER DRIVE BOR Widths & Part #s BALLOON DESCRIPTION 16" BF 22" BF 28" BF 34" BF 1114091 07/24 BRG, FLG 4BOLT X 1-7/16"...

  • Page 60: Cruz Belt Merge Drive Bed

    CRUZ ® belt IOM 11.5: CRUZ BELT ERGE RIVE 11.5.1: CRUZbelt Merge Drive REPLACEMENT PARTS FOR CRUZBELT MERGE DRIVE Widths & Part #s BALLOON DESCRIPTION 22" BF 28" BF 34" BF 40" BF 07/24 PULLEY,_ _CZB 2.5 DIA 1/4 E0040391...

  • Page 61: Cruz Belt Drive Train

    CRUZ ® belt IOM 11.6: CRUZ BELT RIVE RAIN Page 61 of 94 P/N: E0032544 Revision Date: 03/14/2019...
  • Page 62 CRUZ ® belt IOM 11.6.1: CRUZbelt RH & LH Center Drive Trains Chain Driven REPLACEMENT PARTS FOR CRUZBELT RH & LH CENTER DRIVE TRAIN DRIVE TRAINS Balloon # RH DR-TRAIN LH DR-TRAIN BRAKE RH GEAR-MTR LH GEAR-MTR REDUCER SIZE MASTER...
  • Page 63 CRUZ ® belt IOM 11.6.2: CRUZbelt Timing Belt REPLACEMENT PARTS FOR CRUZBELT RH & LH TIMING BELT Balloon # RH DR-TRAIN LH DR-TRAIN BRAKE RH GEAR-MTR LH GEAR-MTR REDUCER SIZE DRIVE SPROCKET DRIVEN SPROCKET OPTION IT 01 1135502 1135500 1135179...
  • Page 64 CRUZ ® belt IOM 11.6.3: CRUZbelt Mount plate MOUNT PLATE FOR CONVERTING OLD STYLE GEARMOTOR MOUNT TO THE NEW NORD .1 NEW STYLE MOUNTING Widths & Part #s BALLOON DESCRIPTION 16" BF 22" BF 28" BF 34" BF 1167735 PL,MTR CZB CDR SK57_.1 W/ 3/8-16 PEM NUTS 1186161 PL,MTR CZB CDR SK37_.1, W/ 3/8-16 PEM NUTS...

  • Page 65: Cruz Belt End Drive

    CRUZ ® belt IOM 11.7: CRUZ BELT RIVE 11.7.1: CRUZbelt End Drive & Drive Train Replacement Parts REPLACEMENT PARTS FOR CRUZBELT END DRIVE Widths & Part #s BALLOON DESCRIPTION 16" BF 22" BF 28" BF 34" BF 40" BF 46" BF PULLEY,WLDMT _ _CZB 8"EDR TAP...
  • Page 66 CRUZ ® belt IOM 11.7.2: CRUZbelt Drive Train ITEM # Replacement Parts DRIVE TRAIN ITEM #s DRIVE TRAIN ITEM #s / GEARMOTOR PART #s FOR CRUZBELT END DRIVES BALLON SPEED BELT PULL RH DRIVE TRAIN LH DRIVE TRAIN 1171281 1171294...

  • Page 67: Cruz Belt Intermediate Slider Bed

    CRUZ ® belt IOM 11.8: CRUZ BELT NTERMEDIATE LIDER 11.8.1: CRUZbelt Intermediate Slider Bed REPLACEMENT PARTS FOR CRUZBELT INTERMEDIATE SLIDER BED Widths & Part #s BALLOON DESCRIPTION 16" BF 22" BF 28" BF 34" BF 40" BF 46" BF ROLLER,_ _CZB 1.9 SNUBBER PRBG E0009652 E0009653 E0009654 E0009655 E0009656 E0009657 Bed Reference Dwg.

  • Page 68: Cruz Belt Slider End Bed

    CRUZ ® belt IOM 11.9: CRUZ BELT LIDER 11.9.1: CRUZbelt Slider End Bed REPLACEMENT PARTS FOR CRUZBELT SLIDER END BED Widths & Part #s Carton Tote Conveyor & Empty Carton Empty Carton Only BALLOON DESCRIPTION 16" BF 22" BF 28" BF 34"...

  • Page 69: Cruz Belt Slider Center Drive

    IOM 11.10: CRUZ BELT LIDER ENTER RIVE 11.10.1: CRUZbelt Slider Center drive REPLACEMENT PARTS FOR CRUZbelt SLIDER CENTER DRIVE Widths & Part #s Carton Tote Conveyor & Empty Carton Empty Carton Only BALLOON DESCRIPTION 16" BF 22" BF 28" BF 34"...

  • Page 70: Cruz Belt Intermediate Noseunder Bed

    CRUZ ® belt IOM 11.11: CRUZ BELT NTERMEDIATE OSEUNDER 11.11.1: CRUZbelt Noseunder REPLACEMENTS FOR CRUZBELT NOSEUNDER Widths & Part #s BALLOON DESCRIPTION 16" BF 22" BF 28" BF 34" BF ROLLER, _ _CZB 1.9 SNUBBER PRBG E0009652 E0009653 E0009654 E0009655 PULLEY,_ _CZB 2.5 DIA 1/4W...

  • Page 71: Cruz Belt Noseunder End Bed

    CRUZ ® belt IOM 11.12: CRUZ BELT OSEUNDER 11.12.1: CRUZbelt Noseunder End Bed REPLACEMENT PART FOR CRUZBELT NOSEUNDER END BED Widths & Part #s BALLOON DESCRIPTION 16" BF 22" BF 28" BF 34" BF ROLLER,_ _CZB 1.9 SNUBBER PRBG E0009652...

  • Page 72: Cruz Belt Intermediate Noseover Bed

    CRUZ ® belt IOM 11.13: CRUZ BELT NTERMEDIATE OSEOVER 11.13.1: CRUZbelt Intermediate Noseover Bed REPLACEMENT PARTS FOR CRUZBELT INTERMEDIATE NOSEOVER BED Widths & Part #s BALLOON DESCRIPTION 16" BF 22" BF 28" BF 34" BF ROLLER,_ _CZB 1.9 SNUBBER PRBG...

  • Page 73: Cruz Belt Noseover End Bed

    CRUZ ® belt IOM 11.14: CRUZ BELT OSEOVER 11.14.1: CRUZbelt Noseover End Bed REPLACEMENT PART FOR CRUZBELT NOSEOVER END BED Widths & Part #s BALLOON DESCRIPTION 16" BF 22" BF 28" BF 34" BF ROLLER,_ _CZB 1.9 SNUBBER PRBG E0009652...

  • Page 74: Cruz Belt Empty Carton Slider Noseover

    ® belt IOM 11.15: CRUZ BELT MPTY ARTON LIDER OSEOVER 11.15.1: CRUZbelt Slider Noseover REPLACEMENT PARTS FOR CRUZBELT SLIDER NOSEOVER Widths & Part #s 16" BF 22" BF 28" BF 34" BF 40" BF 46" BF BALLOON DESCRIPTION PULLEY,_ _CZB 2.5 DIA 1/4W...

  • Page 75: Cruz Belt Empty Carton Conveyor (Slider ) Double Snubber

    11.16: CRUZ BELT MPTY ARTON ONVEYOR LIDER OUBLE NUBBER 11.16.1: CRUZbelt Double Snubber (ECC Only) REPLACEMENT PARTS FOR CRUZBELT DOUBLE SNUBBER (ECC Only) Widths & Part #s 16" BF 22" BF 28" BF 34" BF 40" BF 46" BF BALLOON DESCRIPTION PULLEY,_ _CZB 2.5 DIA 1/4W...

  • Page 76: Cruz Belt 4 Meter Bed

    CRUZ ® belt IOM 11.17: CRUZ BELT ETER 11.17.1: CRUZbelt 4 Brake Meter Induction Beds REPLACEMENT PARTS FOR CRUZbelt4 METER BEDS Widths & Part #s 16" BF 22" BF 28" BF 34" BF BALLOON DESCRIPTION 1107696 BRG,FLG 3BOLT X 1-1/4" BORE DODGE PULLEY,_ _CZB 2.5 DIA 1/4W...

  • Page 77: Cruz Belt Meter Bed Drive -Train

    CRUZ ® belt IOM 11.18: CRUZ BELT ETER RIVE RAIN Page 77 of 94 P/N: E0032544 Revision Date: 03/14/2019...
  • Page 78 CRUZ ® belt IOM 11.18.1: CRUZbelt Meter Bed 2:1 Reduction Drive-Train RIGHT HAND REPLACEMENT PARTS FOR CRUZBELT METER, DRIVE TRAIN (2:1 REDUCTION DRIVE TRAINS) Balloon# NOMINAL GEAR DRIVE DRIVEN DRIVEN HYTREL OPTIONS DRIVE TRAIN REDUCER BUSHING BUSHING BUSHING BELT MOTOR...
  • Page 79 CRUZ ® belt IOM 11.18.2: CRUZbelt Meter Bed 1.5:1 Reduction Drive-Train RIGHT HAND REPLACEMENT PARTS FOR CRUZBELT METER, DRIVE TRAIN (1.5:1 REDUCTION DRIVE TRAINS) Balloon# NOMINAL DRIVEN DRIVEN HYTREL OPTIONS DRIVE TRAIN GEAR MOTOR REDUCER DRIVE PULLY BUSHING BUSHING BUSHING...

  • Page 80: Cruz Belt 4 Meter Bed - High Performance

    CRUZ ® belt IOM 11.19: CRUZ BELT ETER ERFORMANCE 11.19.1: CRUZbelt 4 Single Meter Beds REPLACEMENT PARTS FOR CRUZbelt 4 SINGLE METER BEDS Widths & Part #s BALLOON DESCRIPTION 16" BF 22" BF 28" BF 34" BF 1174022 DR-TRAIN,CZB INDUCT 5HP 330FPM...

  • Page 81: Cruz Belt 4 Meter Drive -Train

    CRUZ ® belt IOM 11.20: CRUZ BELT ETER RIVE RAIN NOTE: DRIVE NOT TO EXCEED 500 LBS. OF BELT PULL MAXIMUM SPROCKET SIZE DRIVE: 8MX-53S-36 MAXIMUM SPROCKET SIZE DRIVEN: 8MX-42S-36 FPM = RPM DR SPKT 5 X 3.1416 DRVN SPKT BELT PULL = 33000 X .98 X .97 X HP NOTE: NOTE ALL GEARMOTORS USE “VL”...
  • Page 82 CRUZ ® belt IOM 11.20.1: CRUZbelt 4 Meter Drive-Train REPLACEMENT PARTS FOR CZB 4 METER DRIVE-TRAINS NOMINAL SIDE DRIVE TRAIN WITH GEAR REDUCER DRIVE DRIVE DRIVE DRIVEN BELT ENCODER MOTOR SPROCKET BUSHING SPROCKET BUSHING 1174023 1174022 1174891 E0038981 90800948 E0038983...

  • Page 83: Cruz Belt 4 Center Drive (Cdr)

    CRUZ ® belt IOM 11.21: CRUZ (CDR) BELT ENTER RIVE 11.21.1: CRUZbelt 4 Center Drives REPLACEMENT PARTS FOR CRUZBELT4 CENTER DRIVES Widths & Part #s BALLOON DESCRIPTION 16" BF 22" BF 28" BF 34" BF ROLLER,_ _CZB 1.9 SNUBBER PRBG...
  • Page 84 CRUZ ® belt IOM 11.22: CRUZ 4 CDR D BELT RIVE RAIN GEARMOTOR INFORMATION: MOUNTING POSITION: M1 MOUNTING STYLE: FLANGE “F” (140MM) HEAVY DUTY OUTPUT BEARING OPTIONAL: VL NOTE: ALL GEARMOTORS USE “VL” BEARING OPTION (IE-SK372Z-VL-90S/4) POSITION OF BRAKE HAND RELEASE LEVER: POSITION 1 W/TERMINAL BOX POSITION 1 POSITION 3 / W TERMINAL BOX POSITION 3 BELT PULL = 33000 X .98 X .97 X HP 5 X 3.1416...
  • Page 85 CRUZ ® belt IOM 11.22.1: CRUZbelt 4 CDR Drive-Trains REPLACEMENT PART NUMBERS FOR CZB4-CDR TIMING BELT & DRIVE TRAINS BRAKE DRIVE DRIVE OPTION DRIVE DRIVEN DRIVEN TRAIN TRAIN GEAR GEAR DRIVE PULLEY DRIVE BELT BUSHING PULLEY BUSHING MOTOR MOTOR 1187126...

  • Page 86: Cruz Belt 4 End Drive

    CRUZ ® belt IOM 11.23: CRUZ BELT RIVE Page 86 of 94 P/N: E0032544 Revision Date: 03/14/2019...
  • Page 87 CRUZ ® belt IOM 11.23.1: CRUZbelt 4 Slider Bed End Drive & Drive Train REPLACEMENT PARTS FOR CRUZbelt4 END DRIVE BED (RH & LH) Widths & Part #s BALLOON DESCRIPTION Length 16" BF 22" BF 28" BF 34" BF PULLEY, WLDMT _ _CZB 4.5 DIA EDR...
  • Page 88 CRUZ ® belt IOM 11.23.2: CRUZbelt 4 Slider End Drive & Drive Train REPLACEMENT PART NUMBERS FOR CZB4-EDR DRIVE TRAIN ITEM #s DRIVE TRAIN ITEM #s / GEARMOTOR PART #s FOR CRUZBELT 4 END DRIVES BALLOON# BRAKE RATIO / HP...

  • Page 89: Cruz Belt Strip Belt Spur

    CRUZ ® belt IOM 11.24: CRUZ BELT TRIP Page 89 of 94 P/N: E0032544 Revision Date: 03/14/2019...
  • Page 90 CRUZ ® belt IOM 11.24.1: CRUZbelt Strip Belt Spur REPLACEMENT PARTS CZB STRIP BELT SPUR Widths & Part #s BALLOON DESCRIPTION 16" BF 22" BF 28" BF 34" BF BRG, R6 ZZ C3 90050111 SHEAVE,ASY FENNER #FA2501, INCLUDES (2)FENNER CB 0003, MTG ADAPTERS...

  • Page 91: Cruz Belt Spur Drive Train

    CRUZ ® belt IOM 11.25: CRUZ BELT RIVE RAIN Page 91 of 94 P/N: E0032544 Revision Date: 03/14/2019...
  • Page 92 CRUZ ® belt IOM 11.25.1: Strip Belt Spur Drive Train REPLACEMENT PARTS CZB STRIP BELT SPUR DRIVE TRAIN Balloon# 1 NOMINAL DR-TRAIN P/N DR-TRAIN P/N MOTOR REDUCER ACTUAL BELT MOTOR HP REDUCER SIZE/RPM PROODUCT PHANTOM PULL 1190137 1190138 1187037 E0038707 20Q20H14 / 87 101.9 1190139...

  • Page 93: Works Cited

    Nord. (2015). Nord Drivesystems. Retrieved from Nord Drivesystems: https://www.nord.com/cms/us/home-us.jsp OSHA. (2014). Occupational Safety & Health Administration. Retrieved 2014, from OSHA QuickTakes: https://www.osha.gov/ TGW G ENERAL NFORMATION TGW Website Link: www.tgw-conveyor.com TGW Maintenance Videos: https://www.tgw-conveyor.com/media-center/maintenance-videos TGW Product Videos: https://www.tgw-conveyor.com/media-center/video-gallery Application and Control Guidelines: https://www.tgw-conveyor.com/support/application-control-guidelines...

  • Page 94: Tgw Systems Information

    NFORMATION Mission TGW Systems, located in Spring Lake, Michigan, is a leading deliverer of “smart” material handling systems, technologies, products, and services, creating solutions for material flow applications. As a global supplier of conveyor systems and equipment since 1964, TGW Systems provides sorters, conveyors, and accessories to satisfy a broad spectrum of accumulation, transportation, and sortation applications.

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