Tommy Gate CANTILEVER Series Owner's/Operator's Manual

Tommy Gate CANTILEVER Series Owner's/Operator's Manual

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The original
TOMMY GATE
hydraulic lift
Woodbine, Iowa
Made in America
Before installing or using this Liftgate, please observe the Vehicle Loading
!
Limitations. These loading limitations are outlined in the Vehicle Owner's Manual
and the Safety Compliance Certification Label located on the driver's door pillar.
CAUTION
DPN: 010819
OWNER'S / OPERATOR'S
CANTILEVER
SERIES
PLEASE KEEP IN VEHICLE
Page 1 of 28
MANUAL
Safety Information
Warranty Information
Operator's Instructions
Maintenance Instructions
Parts List
!
CAUTION
Rev 14
4-8-19

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Summary of Contents for Tommy Gate CANTILEVER Series

  • Page 1 OWNER'S / OPERATOR'S The original TOMMY GATE MANUAL hydraulic lift Woodbine, Iowa Safety Information Warranty Information Operator's Instructions Maintenance Instructions Parts List Made in America CANTILEVER SERIES Before installing or using this Liftgate, please observe the Vehicle Loading Limitations. These loading limitations are outlined in the Vehicle Owner's Manual and the Safety Compliance Certification Label located on the driver's door pillar.
  • Page 2: Table Of Contents

    Page# To the Owner\Operator Safety Decals 4 - 7 Location and Descriptions Decal Replacement Operator's Instructions Cantilever Series Terms and Method of Operation Operator's Instructions 9 & 10 11 & 12 Platform Adjustment Emergency Chain-up Feature Electrical Wiring Diagrams Complete Wire Diagram...
  • Page 3: To The Owner\Operator

    Be sure you read and understand all operating, safety, maintenance and service information. Should you need repair or service information, contact Tommy Gate or an authorized distributor for assistance. This is the safety alert symbol. It is used to alert you to potential personal injury hazards.
  • Page 4: Location And Descriptions

    OR UNATTENDED. NEVER LEAVE PLATFORM DOWN TO BE USED AS A STEP. ALL REPAIRS OR REINSTALLATIONS OF TOMMY GATE LIFTS SHOULD BE PERFORMED BY AN AUTHORIZED DISTRIBUTOR THAT IS FAMILIAR WITH ITS OPERATION AND SAFETY FEATURES. ALL REPLACEMENT PARTS MUST BE OF ORIGINAL QUALITY, AND ALL...
  • Page 5 WARNING Read operator's manual before operating equipment. Do not modify lift or its safety features. Use only Tommy Gate service parts installed by an authorized distributor. If additional assistance is needed, call Tommy Gate at (712) 847-8000. Do not exceed the rated lift capacty.
  • Page 6 1300 lb or 590 kg Decal No. 7 Two decals. Located on the left-hand side of platform. Positioned up when platform is unfolded. Located on the side of the pendant control TOMMY GATE CO. TOMMY LIFT PART NUMBER SERIAL NUMBER WOODBINE MANUFACTURING CO.
  • Page 7: Decal Replacement

    The original TOMMY GATE DECAL LOCATIONS AND DESCRIPTIONS hydraulic lift DANGER Before removing box cover do the following: 1) Lower platform to ground or close and latch. 2) Disconnect positive battery cable(s). 9556 Decal No. 12 Located on rear out side of power unit case.
  • Page 8: Cantilever Series Terms And Method Of Operation

    Tommy Gate's control includes a low voltage warning feature. When the control is armed with 7 volts or less present at the power unit, the amber "POWER ON" LED will blink. This warns the operator of the low voltage condition, but will not disable the liftgate.
  • Page 9: Operator's Instructions

    Make sure the control is deactivated before leaving the truck unattended. !Warning: The Tommy Gate is an industrial product for material handling only and is not to be used as a personnel or wheelchair lift. Do not ride on the platform and always stand clear of the platform when opening, raising, or lowering.
  • Page 10: Operator's Instructions

    Put heavier loads as close to the front of the platform as possible (near truck). Note: The liftgate capacity depends on both the weight and location of the load. Capacity of the Cantilever Series is based on a load at capacity located 28" back from the platform front (near truck).
  • Page 11: Platform Adjustment 11

    The original TOMMY GATE PLATFORM ADJUSTMENT hydraulic lift LEVELING PLATFORM FOR LOADING 1. Park the van on a level surface. 2. Unlock the platform. 3. Unfold the platform completely. 4. Adjust the passenger side support arm so that the platform is 1-1/2" from level over a 3 foot length (Figures 3 and 4).
  • Page 12 The original TOMMY GATE PLATFORM ADJUSTMENT hydraulic lift ADJUSTING PLATFORM TO FOLD CORRECTLY 1. Park the van on a level surface. 2. Verify that the platform folds to a vertical position without hitting the van door. 3. Loosen the 3/8" nuts on the driver side support arm (Figure 5) so they do not contact the stop when the platform is folded.
  • Page 13: Emergency Chain-Up Feature

    The original TOMMY GATE EMERGENCY CHAIN-UP FEATURE hydraulic lift USING THE EMERGENCY CHAIN-UP FEATURE The emergency chain-up feature is used to temporarily hold the lift up if the lift will not raise or will not stay raised. Have the lift repaired before using it in this condition.
  • Page 14: Electrical Wiring Diagrams

    The original TOMMY GATE ELECTRICAL WIRING DIAGRAM hydraulic lift WELDING NOTE !!! DISCONNECT ALL BATTERY CABLES. ALWAYS DISCONNECT THE GROUND CABLE FIRST. ATTACH THE WELDING GROUND TO THE TRUCK RATHER THAN THE LIFTGATE. IMPORTANT NOTE !!! IF GATES ARE NOT WIRED...
  • Page 15: Power Unit Control Circuit

    The original TOMMY GATE POWER UNIT CONTROL CIRCUIT hydraulic lift Legend Toggle Switch Solenoid or relay contact (Normally Open) Relay contact (Normally Closed) Motor Solenoid or relay coil Circuit breaker with manual disconnect and reset Fuse 4awg wire 18awg to 14awg wire (colors match most common configuration)
  • Page 16: Pendant Plug Wiring Diagram

    The original TOMMY GATE PENDANT PLUG WIRING DIAGRAM hydraulic lift FEMALE CONNECTOR BACK VIEW WIRE INSERTION SIDE BROWN BLACK NO WIRE NO WIRE GREEN COLE HERSEE SOCKET END WIRE POSITION COLOR BLACK GREEN NO WIRE BROWN NO WIRE Page 16 of 28...
  • Page 17: Maintenance And Service

    All replacement parts must be of original quality, and all safety and operational decals must be attached. No modifications are allowed to a Tommy Gate product unless authorized in writing by the Engineering Department at Tommy Gate.
  • Page 18: Troubleshooting 18

    The original TOMMY GATE TROUBLESHOOTING - CANTILEVER SERIES hydraulic lift Page 18 of 28 DPN: 010819 Rev 14 4-8-19...
  • Page 19 The original TOMMY GATE TROUBLESHOOTING - CANTILEVER SERIES hydraulic lift Page 19 of 28 DPN: 010819 Rev 14 4-8-19...
  • Page 20: Standard Warranty

    Tommy Gate Company's Warranty Department to discuss the problem and its correction. 2. If it is determined that the condition is potentially covered by Tommy Gate Company's warranty, the authorized distributor will receive instructions on how to proceed. A decision will be made to either repair or replace the product or part in question.
  • Page 21 Action taken, cost involved, complete with work orders and parts expense invoices. 6. If defective parts are to be returned to Tommy Gate Company, the parts: a. Must be packaged for each individual warranty return. No multiple warranty claims in the same box.
  • Page 22: Repair Parts Drawing 22

    The original TOMMY GATE CANTILEVER SERIES hydraulic lift REPAIR PARTS DRAWING Page 22 of 28 DPN: 010819 Rev 14 4-8-19...
  • Page 23 The original TOMMY GATE CANTILEVER SERIES hydraulic lift REPAIR PARTS DRAWING 38 20 Page 23 of 28 DPN: 010819 Rev 14 4-8-19...
  • Page 24: Repair Parts List

    The original TOMMY GATE CANTILEVER SERIES hydraulic lift REPAIR PARTS LIST ITEM# DESCRIPTION ITEM# DESCRIPTION Platform Platform 4 Ga. 2 Wire Electric Cable Platform Pivot Sub Assembly Tank License Plate Mount Kit Timed Control Lift Arm w/ Pins & Keepers Limit Switch Kit 7/8"...
  • Page 25 The original TOMMY GATE hydraulic lift THIS PAGE INTENTIONALLY LEFT BLANK Page 25 of 28 DPN: 009120 Rev18 4-8-19...
  • Page 26 The original TOMMY GATE hydraulic lift THIS PAGE INTENTIONALLY LEFT BLANK Page 26 of 28 DPN: 009120 Rev18 4-8-19...
  • Page 27: Service Records

    The original TOMMY GATE SERVICE RECORD hydraulic lift LIFTGATE INFORMATION Date of Purchase: Serial Number: Installed By: Model Number: Reminders: Service liftgate according to page 17. Date of Service Services Performed Page 27 of 28 DPN: 010819 Rev 14 4-8-19...
  • Page 28: Contact Information

    The original TOMMY GATE hydraulic lift America's First Name in Liftgates Corporate Offices: Manufacturing Plant: 83 Bus Brown Drive 33717 N. Scottsdale Rd. Ste 120 Woodbine, Iowa 51579 Scottsdale, AZ 85266 FAX (712) 647-2417 FAX (602) 955-3902 (712) 847-8000 www.tommygate.com...

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