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Klutch 48577 Owner's Manual

Filter regulator and lubricator
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Filter Regulator and Lubricator
Owner's Manual
WARNING:
Read carefully and understand all ASSEMBLY AND OPERATION
INSTRUCTIONS before operating. Failure to follow the safety rules and other basic safety
precautions may result in serious personal injury.
Items #48577, #48576, #48575
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  Summary of Contents for Klutch 48577

  • Page 1 Filter Regulator and Lubricator Owner’s Manual WARNING: Read carefully and understand all ASSEMBLY AND OPERATION INSTRUCTIONS before operating. Failure to follow the safety rules and other basic safety precautions may result in serious personal injury. Items #48577, #48576, #48575...
  • Page 2 ® Thank you very much for choosing a Klutch product! For future reference, please complete the owner’s record below: Serial Number/Lot Date Code: ________________________________ Purchase Date: ____________________________________________ Save the receipt, warranty, and this manual. It is important that you read the entire manual to become familiar with this product before you begin using it.
  • Page 3: Table Of Contents

    Table of Contents Intended Use ............................4 Technical Specifications ........................5 Important Safety Information ....................... 6 Safety Labels ............................7 Main Parts of Product ........................... 8 Assembly Instructions ........................13 Before Each Use ..........................14 Operating Instructions ........................14 Troubleshooting ..........................15 Maintenance Instructions ........................
  • Page 4: Intended Use

    Intended Use • The Klutch Filter Regulator and Lubricator is one of the most popular air preparation units. The regulator and lubricator are assembled together to form a single unit. • The air filter is used to separate dust, dirt, moisture, and other contaminants from compressed air.
  • Page 5: Technical Specifications

    Aluminum, Bronze, Steel, Acetal, Polycarbonate, Stainless Steel & Nitrile, Brass Technical Specifications Flow Rate Pressure Bowl Bowl Size Part Port Height Width (Max)** Gauge Size (Filter) (Lubricator) Size Port Size Inch 48577 1/4" 1/8" 0.68 6.69 7.87 48575 3/8" 2000 1/8" 1.08 1.93 8.66 9.84 48576 1/2" 3000 1/8"...
  • Page 6: Important Safety Information

    Important Safety Information ⚠WARNING • Read and understand all instructions. Failure to follow all instructions may result in serious injury or property damage. • The warnings, cautions, and instructions in this manual cannot cover all possible conditions or situations that could occur. Exercise common sense and caution when using this tool. Always be aware of the environment and ensure that the tool is used in a safe and responsible manner.
  • Page 7: Safety Labels

    ⚠WARNING PERSONAL SAFETY • Stay alert, watch what you are doing, and use common sense when operating the tool. Do not use the tool while you are tired or under the influence of drugs, alcohol, or medication. A moment of inattention while operating the tool may result in serious personal injury.
  • Page 8: Main Parts Of Product

    Main Parts of Product AIR FILTER Reference Description Qty. Internal Plastic Spares Housing Stud Separator Shield Filter Element – 40 Microns Reference Description Qty. Filter Holder Bowl with O-ring 7.1.1 Polycarbonate Bowl 7.1.2 O-ring Drain Valve Assembly (Semi-Automatic) 7.2.1 Gland Assembly 7.2.1a Gland 7.2.1b...
  • Page 9 Reference Description Qty. 7.2.2 Sealing Washer 7.2.3 O ring 7.2.4 Actuator 7.2.5 Stem Housing Assembly Metal Bowl Guard 7.3.1 Locking Piece...
  • Page 10 AIR REGULATOR...
  • Page 11 Reference Description Qty. Knob Locknut Indicator Ring Philip Head Screw Bonnet Bearing Washer Adjusting Screw Assembly Main Spring Diaphragm Assembly Venturi Tube Housing Port Plug Assembly Port Plug 12.1 O-ring 12.2 Valve Cone Assembly Bottom Spring O-ring Bottom Plug O-ring 16.1 O-ring Circlip...
  • Page 12 AIR LUBRICATOR...
  • Page 13: Assembly Instructions

    Reference Description Qty. Sight Dome Assembly Oil Drop Indicator Oil Drop Controller O-ring O-ring Oil Filling Plug Assembly Oil Filling Plug O-ring Needle Assembly Needle Housing Assembly Knob 3.1.1 O-ring 3.1.2 O-ring O-ring Housing Connector Assembly Connector Ball O-ring Jet Deflector Valve Seat Deflector Retainer Assembly Philip Head Screw...
  • Page 14: Before Each Use

    8. To mount the combination onto a wall, the clamp has a hole into which the regulator fits in and is secured by the nut provided in the regulator itself. Before Each Use WHERE TO INSTALL A FILTER? Install as far away from the compressor as possible. This allows air to cool and moisture to condense. It is easier to remove condensed moisture than vapers.
  • Page 15: Troubleshooting

    7. It is advisable to drain the bowl every day. The frequency of draining can be decided based on the condensate collection. 8. Take care that the condensate level does not exceed the Max Level mark on the bowl guard. 9.
  • Page 16 Problem Cause Solution 1. The seat on the valve cone is 1. Replace the valve cone assembly damaged. (13). 2. Setting pressure slows. 2. Dirt found in between the seating and 2. Clean the seating area and the valve cone. reassemble.
  • Page 17: Maintenance Instructions

    Replace the O-ring. (2.1). Maintenance Instructions Air Filter Refer to the Air Filter’s Parts Diagram and Parts List. 48577 48575 48576 Dismantle the Filter 1. Before dismantling the unit, exhaust the air in the line completely. 2. To clean the filter: a.
  • Page 18 Air Regulator Refer to the Air Regulator’s Parts Diagram and Parts List. 48577 48575 48576 1. Before dismantling the unit, exhaust the air in the line completely. 2. Dismantle the components and clean them in kerosene and blow with compressed air.
  • Page 19: Limited Warranty

    Northern Tool and Equipment Company, Inc. ("We'' or '"Us'') warrants to the original purchaser only ("You'' or “Your”) that the Klutch product purchased will be free from material defects in both materials and workmanship, normal wear and tear excepted, for a period of one year from date of purchase. The foregoing warranty is valid only if the installation and use of the product is strictly in accordance with product instructions.
  • Page 20 Distributed by: Northern Tool & Equipment Company, Inc. Burnsville, Minnesota 55306 www.northerntool.com Made in India...

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