Troubleshooting - Klutch 48577 Owner's Manual

Filter regulator and lubricator
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7. It is advisable to drain the bowl every day. The frequency of draining can be decided based on
the condensate collection.
8. Take care that the condensate level does not exceed the Max Level mark on the bowl guard.
9. To adjust the oil flow, turn the lubricator knob to adjust the oil drops to your need: clockwise to
decrease and counter-clockwise to increase the oil flow.
Note: The lubricator is designed for best performance with a 32-grade oil.
Air Filter
Refer to the Air Filter's Parts Diagram and Parts List. Use the table below to troubleshoot problems before
contacting a technician or your local dealer. If the problem continues after troubleshooting, call your local
dealer for assistance.
Problem
1. Restricted air flow.
2. Water level not visible.
3. Air leaks from housing (1) and
metal bowl guard (7.3) interface.
4. Air leaks from the bottom of the
metal bowl guard.
5. Air leaks continuously through the
drain valve assembly (7.2).
6. The knob of drain valve does not
return.
Air Regulator
Refer to Figures 2 & 3
Problem
1. Continuous flow/
leak through the
knob.

Troubleshooting

Filter element (5)
clogged.
Dirt on the inner surface
of the polycarbonate
bowl (7.1.1).
O ring (7.1.2) damaged.
O ring (7.2.3) damaged.
Drain valve assembly
damaged.
Valve components
stuck.
Cause
1. Diaphragm assembly (9) is damaged.
2. The seating on the valve cone is
damaged.
3. Dirt found in between the seating and
the valve cone (13).
15
Cause
Clean the filter element and
replace.
Clean the polycarbonate bowl.
Replace the O-ring.
Replace the O-ring.
Replace the drain valve
assembly.
Pull the knob and operate. If the
valve gets stuck again - replace
the semi auto drain valve
assembly.
Replace diaphragm assembly (9).
Replace the valve cone assembly
3. Clean and reassemble.
Solution
Solution
(13).

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