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Powell BriteSpot BSG3 Instruction Bulletin

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Instruction Bulletin - 01.4IB.48040C
BriteSpot™ BSG3

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  • Page 1 DRAFT Powered by Safety ® Instruction Bulletin - 01.4IB.48040C BriteSpot™ BSG3...
  • Page 2 BriteSpot™ BSG3 01.4IB.48040C Contact Information Powell Electrical Systems, Inc. powellind.com info@powellind.com Service Division PO Box 12818 Houston, Texas 77217-2818 Tel: 713.944.6900 Fax: 713.948.4569 Powered by Safety ®...
  • Page 3 01.4IB.48040C Signal Words Qualified Person As stated in ANSI Z535.4-2007, the signal word is For the purposes of this manual, a qualified a word that calls attention to the safety sign and person, as stated in NFPA 70E®, is one who has designates a degree or level of hazard seriousness.
  • Page 4 BriteSpot™ BSG3 01.4IB.48040C This page is intentionally left blank. Powered by Safety ®...

  • Page 5: Table Of Contents

    01.4IB.48040C Contents Ch 1 General Information ....................1 A. S ................................2 cope B. p ................................2 urpoSe c. A ..........................2 pprovAlS And ertificAtionS 1) Safety Information .................................. 2 2) FCC Statement ..................................2 3) EMC Directive ................................... 2 d. i ....................3 nStruction ulletinS vAilABle lectronicAlly...
  • Page 6 BriteSpot™ BSG3 01.4IB.48040C Contents Ch 5 Usage ........................26 A. u ..........................26 nterfAce vervieW 1) Web Interface ..................................26 2) LCD Interface (BSG3.9S Only) .............................26 B. c ..............................28 onfiGurAtion 1) Web Interface ..................................28 2) LCD Screen (BSG3.9S Only) ..............................30 c. r ..........................
  • Page 7 01.4IB.48040C Figures Figure 1 G3 Conversion Modules .................6 Figure 2 Fiber-Optic Probe ...................7 Figure 3 Ring-Style Mounting Fixture ................7 Figure 4 BriteSpot™ System Overview .................8 Figure 5 G3 Conversion Module Overall Views ............10 Figure 6 Indicator LEDs ....................11 Figure 7 BriteSpot™...
  • Page 8 BriteSpot™ BSG3 01.4IB.48040C Figures Figure 37 MODBUS Configuration Web page ..............29 Figure 38 Device Configuration Web page ..............29 Figure 39 Administration Setup Web Page ..............30 Figure 40 Device Parameters HMI Screen ..............30 Figure 41 Alarm Status LCD Screen ................33 Figure 42 Device Configuration ...................34 Figure 43 BriteAlert LCD Screen ...................34...
  • Page 9 01.4IB.48040C Tables Table A Conversion Module Configurations ..............6 Table B G3 Indicator LEDs ....................11 Table C BriteSpot™ Status LED ..................11 Table D Terminals 6-10 ....................21 Table E Terminals 1-5 ......................22 Table F Output Relay Status ....................23 Table G BriteSpot™ Status LED Colors ................25 Table H Network Configuration Web Page Settings ............28 Table I MODBUS Configuration Web Page Settings ............29 Table J Device Configuration Web Page Settings ............30...
  • Page 10 BriteSpot™ BSG3 01.4IB.48040C This page is intentionally left blank. Powered by Safety ®...

  • Page 11: Ch 1 General Information

    The information in this instruction bulletin is not intended to explain all details or variations of the Powell equipment, nor to provide for every possible contingency or hazard to be met in connection with installation, testing, operation, and maintenance of the equipment. For additional information and instructions for particular problems, which are not presented sufficiently for the user’s purposes, contact Powell at 1.800.480.7273.

  • Page 12: S Cope

    BriteSpot™ BSG3 01.4IB.48040C A. S c. A cOpe pprOvAlS And ertificAtiOnS The information in this instruction bulletin 1) Safety Information describes the following Fiber-Optic BriteSpot temperature monitoring system is temperature monitoring system designed and tested to comply with • BriteSpot™ BSG3 IEC 61010.

  • Page 13: I Nstruction B Ulletins A Vailable E Lectronically

    Go to to ensure use of the current powellind.com instruction bulletin for the Powell equipment. To contact the Powell Service Division call 1.800.480.7273 or 713.944.6900, or email info@powellservice.com. For specific questions or comments pertaining to this instruction bulletin email documents@powellind.com...

  • Page 14: Ch 2 Safety

    BriteSpot™ BSG3 01.4IB.48040C Ch 2 Safety 6. Where the possibility of induced voltages or stored electrical energy exists, ground A. S the phase conductors or circuit parts OnditiOn before touching them. Where it could be The information in Section A is quoted from reasonably anticipated that the conductors NFPA 70E 2012 - Article 120, 120.1 Establishing an or circuit parts being de-energized...

  • Page 15: G Eneral

    It is mandatory that this instruction bulletin, parts. DO NOT FORCE THE PARTS INTO any supplements, and service advisories be POSITION. CONTACT POWELL FOR studied, understood, and followed. INSTRUCTIONS. 2. Maintenance programs must be consistent e.

  • Page 16: Ch 3 Equipment Description

    BriteSpot™ BSG3 01.4IB.48040C Ch 3 Equipment Description Figure 1 G3 Conversion Modules A. g enerAl The BriteSpot™ G3 Fiber-Optic Temperature Monitoring System is intended for use in environments with high voltages and currents, where standard measurement methods such as RTDs, thermocouples, and IR scans are not suitable.

  • Page 17: Figure 2 Fiber-Optic Probe

    01.4IB.48040C Figure 2 Fiber-Optic Probe 3. The Probe Mounting Fixture has several different mounting fixtures available, all of which provide the physical contact between the Probe and the Location of Interest. It is important that the fixture be connected securely, in order to provide robust thermal contact and accurate measurements.

  • Page 18: S Pecifications

    BriteSpot™ BSG3 01.4IB.48040C Figure 4 BriteSpot™ System Overview 2. CONVERSION MODULE 3. MOUNTING FIXTURE 1. SUPERVISORY SYSTEM COM & POWER FIBER OPTIC PROBE NON- ENERGIZED ENERGIZED c. S 2. G3 Conversion Module Specifications pecificAtiOnS a. Dimensions: 155mmx75mmx50mm 1. System Specifications (6”x 3”x 2”) a.
  • Page 19 01.4IB.48040C 3. Standard Probe Specifications (BSL007, BSL010, BSL015) a. Material: Nylon b. Minimum Bend Radius: 12 mm (½”) c. Probe length: 7,10,15m (21,30,45ft) d. Operating Temp Range: -40°C to +120°C (-40°F to +248°F) e. High Voltage Characteristics: 38 kV, over 8”...

  • Page 20: H Ardware D Escription

    BriteSpot™ BSG3 01.4IB.48040C d. H ArdwAre eScriptiOn 1. Physical Interface The G3 BriteSpot™ has the following physical features: a. Optical Fiber Connection Ports (9 or 18) b. Fiber Retention Nut c. BriteSpot Status LEDs d. Reset Button e. G3 Indicator LEDs f.

  • Page 21: Figure 6 Indicator Leds

    01.4IB.48040C 2. There are four G3 Indicator LEDs visible from the front of the BriteSpot™ G3 Conversion Module. The meaning of the Indicator LEDs is shown in Table B G3 Indicator LEDs. Figure 6 Indicator LEDs STAT Table B G3 Indicator LEDs G3 Indicator LED Color Meaning...

  • Page 22: Figure 8 Interface Ports

    BriteSpot™ BSG3 01.4IB.48040C The conversion modules have 3 interface ports with various applications a. Ethernet Port: MODBUS TCP/IP, ETHERNET I/P, Web Interface b. Terminals 1-5: RS-485, 2 wire, MODBUS, Interface to RS-485 Network or to MODBUS Current Sensor (MCS). For more information, refer to the Modbus Current Sensor™ instruction bulletin (01.4IB.48060) located at powellind.com.

  • Page 23: Ch 4 Installation

    01.4IB.48040C Ch 4 Installation 3. There must be a method for affixing one of the various fixture options to the LOI. Each fixture type has specific requirements for The installation of the BriteSpot™ Fiber-Optic proper attachment. Temperature Measurement System is comprised 4.

  • Page 24: S Ecure Robe To Loi

    BriteSpot™ BSG3 01.4IB.48040C B. S Figure 10 Tyco/Amp Ring Style Lugs ecure rOBe tO The most common Probe Mounting Fixture for use with the BriteSpot™ system is based on industry standard ring-style cable termination lugs. These lugs have proven to be reliable, easy to install, and virtually maintenance free.

  • Page 25: Figure 11 Installation Sequence Of Lug With Standard Washers

    01.4IB.48040C 4. Once the lug is mounted, the Probe can be NOTICE installed. This is simply done by inserting the probe tip into the end of the lug. Once the fixture has been put in place, follow Ensure that the head of the Probe-Lock the manufacturer's recommended torque set screw is visible and easily accessible to setting for the original hardware.

  • Page 26: R Oute F Iber -O Ptic P Robe

    BriteSpot™ BSG3 01.4IB.48040C Figure 14 Secure Probe by Tightening Allen Key c. r Oute iBer ptic rOBe Proper routing of the probe is important to facilitate proper installation of the BriteSpot™. The optical fiber has some general guidelines that must be followed during installation: 1.

  • Page 27: Figure 17 Electrical Tape Installation

    01.4IB.48040C 3. Securing the fiber along its routing path is Figure 18 Tie-Wrap Being Secured Over Fiber best done with non-conductive tie-wraps at even intervals every 1-2 m (3-6 ft) depending on the types of features that must be navigated. Use electrical tape as a temporary attachment to assist in installation as indicated in Figure...

  • Page 28: M Ount G3 C Onversion M Odule

    BriteSpot™ BSG3 01.4IB.48040C Figure 20 Safe Dielectric Routing Practices 5. Mark each end of the fiber with a means to identify each fiber when finalizing the installation. If this is not done, it can be very challenging to correlate installation location with the fiber.

  • Page 29: Attaching G3 Conversion Module To The Din Rail

    01.4IB.48040C Figure 21 DIN Rail Clearances 4” Clearance BriteSpot ID#: STAT 4” Clearance 2) Attaching G3 Conversion Module to the DIN Rail While tilting the top of the conversion module away from the DIN rail, hook the bottom onto the DIN rail. Push the conversion module up and towards the DIN rail until it clips on.

  • Page 30: Figure 22 Installing G3 Conversions Module Onto Din Rail

    BriteSpot™ BSG3 01.4IB.48040C Figure 22 Installing G3 Conversions Module onto DIN Rail Figure 23 Removing G3 Conversion Module from DIN Rail Powered by Safety ® Installation...

  • Page 31: C Onnect N Etwork And P Ower W Iring

    01.4IB.48040C e. c Onnect etwOrk And Ower iring CAUTION 1) Power Requirements Ensure the power is turned OFF to prevent damage to the equipment prior to connecting The G3 Conversion Module requires a 12-24VDC voltage source to operate. Any the power of circuitry. industrial DC power source that provides power within the range specified can be 3) Connect DC Power Wiring...

  • Page 32: Connect Communication Wiring (Two Wire Rs-485 Modbus)

    BriteSpot™ BSG3 01.4IB.48040C Figure 25 Typical Grounding via Grounded Din 4) Connect Communication Wiring (Two Wire RS-485 MODBUS) Rail The only serial protocol that is recognized Ground Bus Metal Enclosure Wall by the G3 Conversion Module is 2 wire RS-485 MODBUS. The device acts as a client on the network.

  • Page 33: Connect Communication Wiring (Modbus Tcp/Ip And Ethernet I/P)

    01.4IB.48040C 6) Connect Communication Wiring (MODBUS Figure 27 Typical Serial Topology for MODBUS TCP/IP and ETHERNET I/P) Shielded twisted-pair 10/100 Base-T cables (CAT5) with RJ45 connectors are supported. Connect cable to the Ethernet port on the device should either MODBUS TCP/IP or ETHERNET I/P protocols be selected for real-time communication with the device.

  • Page 34: Fiber Connection / Termination At G3 Conversion Module

    BriteSpot™ BSG3 01.4IB.48040C Figure 30 Fiber Trimmed 9) Fiber Connection / Termination at G3 Conversion Module a. Determine Trim Location Once the fibers have been secured along their length, they can be prepared for final installation. Determine where the fibers must be trimmed to remove the excess fiber and still reach the G3 Conversion Modules.

  • Page 35: Figure 31 Fiber Installation

    01.4IB.48040C Insert the fibers individually into the d. Ensure that Optical Signal is adequate optical connectors until they come once all the fibers are installed and to a hard stop. The stop will be very connected, they must be checked to noticeable and does not require ensure that the optical signal is strong excessive force.

  • Page 36: Ch 5 Usage

    BriteSpot™ BSG3 01.4IB.48040C Ch 5 Usage 2) LCD Interface (BSG3.9S Only) LCD and Buttons A. u nterfAce verview The BSG3.9S is equipped with a simple LCD 1) Web Interface and set of buttons which allows for basic data display and configuration. Once connected to the G3 via the web interface, a host of information and Figure 33...

  • Page 37: Figure 34 Lcd Menu And Navigation

    01.4IB.48040C Figure 34 LCD Menu and Navigation Powered by Safety ® Usage...

  • Page 38: Configuration Pages

    BriteSpot™ BSG3 01.4IB.48040C B. c ii. Network Configuration OnfigurAtiOn Any changes to the network 1) Web Interface configuration settings will automatically reboot the system. Connecting to the Device Figure 36 Network Configuration Web Page Connect a CAT5 Ethernet cable directly between the Ethernet ports on the computer and G3 to be configured.

  • Page 39: Figure 37 Modbus Configuration Web Page

    01.4IB.48040C Figure 37 MODBUS Configuration Web page When updating the Warnings / Thresholds, the “Update” button must be pressed to enter the changes into the memory of the device. Figure 38 Device Configuration Web page Table I MODBUS Configuration Web Page Settings Default Parameter Range/Options...

  • Page 40: Lcd Screen (Bsg3.9S Only)

    BriteSpot™ BSG3 01.4IB.48040C Table J Device Configuration Web Page Settings Table K Administration Setup Web Page Default Default Parameter Range/Options Parameter Range/Options Value Value Measurement °C °C/ °F Username admin 16 characters Units** Audible Alarm Mute/Unmute Password admin 16 characters Log Time 60 min 1 min - 6 hours...

  • Page 41: Modbus Rtu (Rs-485 2 Wire)

    01.4IB.48040C 1) MODBUS RTU (RS-485 2 Wire) Table N MODBUS TCP/IP Parameters Default In order to make a MODBUS RTU Parameter Range/Options Value connection, use Ch 4 Installation, XXX.XXX.XXX.XXX (XXX E. Connect Network and Power Wiring, IP Address 192.168.1.50 is 0-255) 4) Connect Communication Wiring (Two Wire Port 1-9999...

  • Page 42: S Pecial R Egisters

    BriteSpot™ BSG3 01.4IB.48040C 2) Alarm & Warning Registers Table P Basic Ethernet I/P Queries Read Each temperature channel on the G3 Read Ch 1 Client ID 1, Read FW Conversion Module is equipped with a pair Type Temperature Ch 1 revision of registers that are used to indicate that °C...

  • Page 43: Figure 41 Alarm Status Lcd Screen

    01.4IB.48040C b. Alarm Types and Default Values Table T Alarm Status LCD Screen Values The unit has two independent sets of Value Condition alarm and warning levels (Primary and Secondary) and allows for assignment Channel OK of either level to individual channels. Alarm flag for channel is set Warning flag for channel is set Table S Recommended Alarm and Warning...

  • Page 44: B Rite A Lert

    BriteSpot™ BSG3 01.4IB.48040C Figure 42 Device Configuration Table V BriteAlert Error Code Table BriteAlert Status Description Register Value OK - No action needed system OK WARNING – schedule maintenance of the equipment – no immediate action needed ALERT – dangerous situation, shut down the equipment 2) BriteAlert Error Code Register There is maximum of 10 BriteAlert Error...

  • Page 45: Britealert Web Interface

    01.4IB.48040C 4) BriteAlert Web interface Table X Onboard Data Acquisition Timespans Log Rate Interval Memory Timespan Figure 44 shows the main BriteAlert web interface page screen. 1 min 8 months Figure 44 BriteAlert Web Interface 5 min 3 years 15 min 9 years 30 min 18 years...

  • Page 46: Displaying Log Information Through Web-Interface

    BriteSpot™ BSG3 01.4IB.48040C Figure 45 Log Information k. The log can be erased by pressing “Erase” on the application. 3) Displaying Log Information Through Web-Interface a. Apply power to the device and connect an Ethernet Cable between the computer and the G3. Initiate communication between the two.

  • Page 47: Actory R Eset

    01.4IB.48040C c. The initial log that will be displayed g. f ActOry eSet shows the log information that occurred Under some circumstances it may be desirable at the most recent alarm event. to return the G3 Conversion Module back to d.

  • Page 48: F Irmware Pload Rocedure For G3

    BriteSpot™ BSG3 01.4IB.48040C H. f irmwAre plOAd rOcedure fOr Table Y Firmware Upload Procedure for G3 Procedure Start Boot-Loader Software 60034 G3 Device with 10121 Board Procedure for Boot-Loading Connect the Ethernet Cable Remove power from the device. Depress the “RST” button and apply power Release the button in less than 5 seconds.

  • Page 49: Ch 6 Troubleshooting

    01.4IB.48040C Ch 6 Troubleshooting c. Probe Related Problems Trim ~3 mm (¹⁄8”) from the end of the A. t fiber. Re-insert fiber into connector rOuBleSHOOting tHe iBer ptic rOBeS and allow 30 seconds to stabilize. 1. Problem: Sensor / LOI mapping. The user is Proceed to next step if BriteSpot unsure about which sensors are mapped to Indicator LED remains red.

  • Page 50: Appendix A - Modbus And Eip Memory Map

    BriteSpot™ BSG3 01.4IB.48040C APPENDIX A - MODBUS and EIP Memory Map MODBUS and EIP Memory Map Range: 30005 to 30016 Register Read/ Register Modbus EIP Offset Category Description Default Range, Format Register # Interpretations G-HSM-9M G-HSM-9SM G-HSM-18K Name Write Type Offset # Instances PCB Serial...

  • Page 51: Modbus And Eip Memory Map (Cont.)

    01.4IB.48040C MODBUS and EIP Memory Map (cont.) Range: 30038 to 30039 Register Read/ Register Modbus EIP Offset Category Description Default Range, Format Register # Interpretations G-HSM-9M G-HSM-9SM G-HSM-18K Name Write Type Offset # Instances Degree CF Degree C or F Flag (1=C, 2=F) 30038 (1=C, 2=F) HMI Settings...

  • Page 52: Modbus And Eip Memory Map (Cont.)

    BriteSpot™ BSG3 01.4IB.48040C MODBUS and EIP Memory Map (cont.) Range: 30068 to 30079 Register Read/ Register Modbus EIP Offset Category Description Default Range, Format Register # Interpretations G-HSM-9M G-HSM-9SM G-HSM-18K Name Write Type Offset # Instances Low Word of Serial Number L S/N BS 1 30068 for BS1...

  • Page 53: Modbus And Eip Memory Map (Cont.)

    01.4IB.48040C MODBUS and EIP Memory Map (cont.) Range: 30098 to 30115 Register Read/ Register Modbus EIP Offset Category Description Default Range, Format Register # Interpretations G-HSM-9M G-HSM-9SM G-HSM-18K Name Write Type Offset # Instances Temp C 1 Temperature in C of Ch 1 30098 Temp C 2 Temperature in C of Ch 2...

  • Page 54: Modbus And Eip Memory Map (Cont.)

    BriteSpot™ BSG3 01.4IB.48040C MODBUS and EIP Memory Map (cont.) Range: 30134 to 30151 Register Read/ Register Modbus EIP Offset Category Description Default Range, Format Register # Interpretations G-HSM-9M G-HSM-9SM G-HSM-18K Name Write Type Offset # Instances Fib Power 1 Fiber Power of Ch 1 30134 Fib Power 2 Fiber Power of Ch 2...

  • Page 55: Modbus And Eip Memory Map (Cont.)

    01.4IB.48040C MODBUS and EIP Memory Map (cont.) Range: 30341 to 30363 Register Read/ Register Modbus EIP Offset Category Description Default Range, Format Register # Interpretations G-HSM-9M G-HSM-9SM G-HSM-18K Name Write Type Offset # Instances Lower 16 Bits of the Serial IR_SN_LO_1 0-65535 30341...

  • Page 56: Modbus And Eip Memory Map (Cont.)

    BriteSpot™ BSG3 01.4IB.48040C MODBUS and EIP Memory Map (cont.) Range: 30373 to 30395 Register Read/ Register Modbus EIP Offset Category Description Default Range, Format Register # Interpretations G-HSM-9M G-HSM-9SM G-HSM-18K Name Write Type Offset # Instances Lower 16 Bits of the Serial IR_SN_LO_2 0-65535 30373...
  • Page 57 01.4IB.48040C BriteSpot™ BSG3 August 2017 Powered by Safety ® Powell Electrical Systems, Inc. Tel: 713.944.6900 • Fax: 713.948.4569 Service Division - Houston powellind.com PO Box 12818 • Houston, TX • 77217 info@powellind.com ©2006 Powell Industries, Inc. • All rights reserved.

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