ClimateMaster TSL Series Installation Operation & Maintenance
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ClimateMaster TSL Series Installation Operation & Maintenance

Commercial vertical stack; water-source heat pumps
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Tranquility
®
(TSL) Series
Commercial
Water-Source Heat Pumps
Installation, Operation
& Maintenance
97B0127N01
Rev.: April 24, 2019
Vertical Stack

Table of Contents

Hybrid Unit CorrectionTables
3
4
5
6
7
8
9
11
12-15
16-22
23
24
25
26
27
28
29-36
37
38
39-41
42
43
44
46
48
49
50
51-53
54
54
55
56
57
58
59-65
66
67
68

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Summary of Contents for ClimateMaster TSL Series

  • Page 1: Table Of Contents

    Tranquility Vertical Stack ® (TSL) Series Table of Contents General Information TSL Model Nomenclature - Cabinet TSL Hybrid Nomenclature - Cabinet Heat Pump Cabinet Slot Dimensions and Riser Arrangements E Cabinet Slot Dimensions and Riser Arrangements TSL Model Nomenclature - Chassis Accessory Nomenclature Pre-Installation Information Riser Installation...
  • Page 2 C L I M A T E M A S T E R W A T E R - S O U R C E H E A T P U M P S TSL Vertical Stack R e v. : 0 4 / 2 4 / 2 0 1 9 This Page Intentionally Left Blank C l i m a t e M a s t e r Wa t e r - S o u r c e H e a t P u m p s...

  • Page 3: General Information

    T H E S M A R T S O L U T I O N F O R E N E R G Y E F F I C I E N C Y Vertical Stack R e v. : 0 4 / 2 4 / 2 0 1 9 General Information - Inspection Safety Warnings, cautions, and notices appear throughout this...

  • Page 4: Tsl Model Nomenclature - Cabinet

    C L I M A T E M A S T E R W A T E R - S O U R C E H E A T P U M P S TSL Vertical Stack R e v. : 0 4 / 2 4 / 2 0 1 9 TSL Model Nomenclature - Cabinet Heat Pump Cabinet REVISION LEVEL...

  • Page 5: Tsl Hybrid Nomenclature - Cabinet

    T H E S M A R T S O L U T I O N F O R E N E R G Y E F F I C I E N C Y Vertical Stack R e v. : 0 4 / 2 4 / 2 0 1 9 TSL Hybrid Series Nomenclature Hybrid Cabinet 11 12...

  • Page 6: Heat Pump Cabinet Slot Dimensions And Riser Arrangements

    C L I M A T E M A S T E R W A T E R - S O U R C E H E A T P U M P S TSL Vertical Stack R e v. : 0 4 / 2 4 / 2 0 1 9 Heat Pump Cabinet Slot Dimensions and Riser Arrangements Cabinet Shown Up to Riser 1/4”...

  • Page 7: E Cabinet Slot Dimensions And Riser Arrangements

    T H E S M A R T S O L U T I O N F O R E N E R G Y E F F I C I E N C Y Vertical Stack R e v. : 0 4 / 2 4 / 2 0 1 9 E Cabinet Slot Dimensions and Riser Arrangements 1/4”...

  • Page 8: Tsl Model Nomenclature - Chassis

    C L I M A T E M A S T E R W A T E R - S O U R C E H E A T P U M P S TSL Vertical Stack R e v. : 0 4 / 2 4 / 2 0 1 9 TSL Model Nomenclature - Chassis Chassis T S L...

  • Page 9: Accessory Nomenclature

    T H E S M A R T S O L U T I O N F O R E N E R G Y E F F I C I E N C Y Vertical Stack R e v. : 0 4 / 2 4 / 2 0 1 9 Accessory Nomenclature Hose Kit 1 2 3...
  • Page 10 C L I M A T E M A S T E R W A T E R - S O U R C E H E A T P U M P S TSL Vertical Stack R e v. : 0 4 / 2 4 / 2 0 1 9 Accessory Nomenclature Return Air Panel “G”...

  • Page 11: Pre-Installation Information

    Do not stack 8. For chassis shipped inside cabinet remove and discard multipacks. Store risers in secure area. ClimateMaster will 4 shipping bolts. not replace missing risers. 9. Remove inner panel (8 screws) and save for reinstallation after chassis is installed.

  • Page 12: Riser Installation

    C L I M A T E M A S T E R W A T E R - S O U R C E H E A T P U M P S TSL Vertical Stack R e v. : 0 4 / 2 4 / 2 0 1 9 Riser Installation Figure 1: Vertical Stack Unit Components Core Drilling For Vertical Riser Stack...
  • Page 13 T H E S M A R T S O L U T I O N F O R E N E R G Y E F F I C I E N C Y Vertical Stack R e v. : 0 4 / 2 4 / 2 0 1 9 5.
  • Page 14 C L I M A T E M A S T E R W A T E R - S O U R C E H E A T P U M P S TSL Vertical Stack R e v. : 0 4 / 2 4 / 2 0 1 9 Figure 2: Riser Placement Figure 3: Riser Setting Detail Cabinet...
  • Page 15 2.00 2.50 4. All risers are factory pressure tested. Note - All ClimateMaster units with 5. Standard riser diameters are 1", 1¼", 1½", 2", 2½" and 3"nominal water tubing. optional motorized valve have water 6. Copper Type M and L available.

  • Page 16: Cabinet Installation

    1. Check plans that cabinet is correct for location, cabinet will have tag and data plate with information, NOTICE! ClimateMaster is not responsible for drywall repair including unit size, diameters of risers, and electrical if 2 x 4 box was not in correct orientation.

  • Page 17: Cabinet Installation

    T H E S M A R T S O L U T I O N F O R E N E R G Y E F F I C I E N C Y Vertical Stack R e v. : 0 4 / 2 4 / 2 0 1 9 Master/Slave Cabinet Installation Field connect hoses in both cabinets-...
  • Page 18 C L I M A T E M A S T E R W A T E R - S O U R C E H E A T P U M P S TSL Vertical Stack R e v. : 0 4 / 2 4 / 2 0 1 9 Typical Cabinet with L Return Flush Mounted Air Panel Installation NOTICE! Frame is attached to studs.
  • Page 19 T H E S M A R T S O L U T I O N F O R E N E R G Y E F F I C I E N C Y Vertical Stack R e v. : 0 4 / 2 4 / 2 0 1 9 Typical Cabinet with G Return Air Panel Installation Figure 8 R.O.
  • Page 20 C L I M A T E M A S T E R W A T E R - S O U R C E H E A T P U M P S TSL Vertical Stack R e v. : 0 4 / 2 4 / 2 0 1 9 Typical Cabinet with G Panel Installation - Flush Air Frame 6.00 (152)
  • Page 21 T H E S M A R T S O L U T I O N F O R E N E R G Y E F F I C I E N C Y Vertical Stack R e v. : 0 4 / 2 4 / 2 0 1 9 NOTICE - Drywall openings shown below are for specifi...
  • Page 22 C L I M A T E M A S T E R W A T E R - S O U R C E H E A T P U M P S TSL Vertical Stack R e v. : 0 4 / 2 4 / 2 0 1 9 Figure 6: Cabinet with G Panel Frame and Optional Outside Air Duct (Field Fabricated) Field Supplied Grille with Insect Screen...

  • Page 23: Water-Loop Heat Pump Applications

    The fl ow rate is usually set between 2.25 and 3.5 gpm per ton [2.9 and 4.5 l/m per kW] of cooling capacity. ClimateMaster recommends 3 gpm per ton [3.9 l/m per kW] for most applications of water loop heat pumps.

  • Page 24: Ground-Loop Heat Pump Applications

    C L I M A T E M A S T E R W A T E R - S O U R C E H E A T P U M P S TSL Vertical Stack R e v. : 0 4 / 2 4 / 2 0 1 9 Ground-Loop Heat Pump Applications CAUTION! indecies should be calculated.

  • Page 25: Ground-Water Heat Pump Applications

    T H E S M A R T S O L U T I O N F O R E N E R G Y E F F I C I E N C Y Vertical Stack R e v. : 0 4 / 2 4 / 2 0 1 9 Ground-Water Heat Pump Applications Discharge water from the unit is not contaminated in any Open Loop - Ground Water Systems - Shut off valves...

  • Page 26: Water Quality Standards

    20 mesh] size. The ClimateMaster Water Quality Table provides water quality requirements for ClimateMaster coaxial heat exchangers. The water should be evaluated by an independent testing facility comparing to this Table and when properties are outside of these requirements, an external secondary heat exchanger must be used to isolate the heat pump heat exchanger from the unsuitable water.

  • Page 27: Electrical Wiring - Line Voltage

    (208V) and the orange (230V) wires at the contactor Connection DXM2/ terminal. 1 Stage Med TAP DXM2 2 Stage Unit wiring diagrams available at www.climatemaster.com. Med TAP Auto Speed High TAP Select ‘Commercial Professional ‘, ‘ Literature ‘, Change Relay ‘ Wiring Diagrams’ .

  • Page 28: Electrical Wiring - Low Voltage

    JW3 must be clipped as shown in Figure 8. Lowest refrigerant temperature, LT1 can sense without faulting off is, with LT1 unclipped - 30ºF (-1ºC) and clipped - 10ºF (-12ºC). All ClimateMaster units operating with entering water temperatures below 59°F [15°C] must include the optional water/refrigerant circuit insulation package to prevent internal condensation.
  • Page 29 T H E S M A R T S O L U T I O N F O R E N E R G Y E F F I C I E N C Y Vertical Stack R e v. : 0 4 / 2 4 / 2 0 1 9 ECM-CV Blower Performance Data Table 5: TSL with ECM-CV Motor Airfl...

  • Page 30: Blower Performance Data

    C L I M A T E M A S T E R W A T E R - S O U R C E H E A T P U M P S TSL Vertical Stack R e v. : 0 4 / 2 4 / 2 0 1 9 Blower Performance Data TSL09 Table 5a External Static Pressure (in.
  • Page 31 T H E S M A R T S O L U T I O N F O R E N E R G Y E F F I C I E N C Y Vertical Stack R e v. : 0 4 / 2 4 / 2 0 1 9 Blower Performance Data TSL12 Table 5b External Static Pressure (in.
  • Page 32 C L I M A T E M A S T E R W A T E R - S O U R C E H E A T P U M P S TSL Vertical Stack R e v. : 0 4 / 2 4 / 2 0 1 9 Blower Performance Data TSL15 Table 5c External Static Pressure (in.
  • Page 33 T H E S M A R T S O L U T I O N F O R E N E R G Y E F F I C I E N C Y Vertical Stack R e v. : 0 4 / 2 4 / 2 0 1 9 Blower Performance Data TSL18 Table 5d External Static Pressure (in.
  • Page 34 C L I M A T E M A S T E R W A T E R - S O U R C E H E A T P U M P S TSL Vertical Stack R e v. : 0 4 / 2 4 / 2 0 1 9 Blower Performance Data TSL24 Table 5e External Static Pressure (in.
  • Page 35 T H E S M A R T S O L U T I O N F O R E N E R G Y E F F I C I E N C Y Vertical Stack R e v. : 0 4 / 2 4 / 2 0 1 9 Blower Performance Data TSL30 Table 5f External Static Pressure (in.
  • Page 36 C L I M A T E M A S T E R W A T E R - S O U R C E H E A T P U M P S TSL Vertical Stack R e v. : 0 4 / 2 4 / 2 0 1 9 Blower Performance Data TSL36 Table 5g External Static Pressure (in.

  • Page 37: Thermostat Installation

    Digital 2 Heat, 2 Cool, MCO, or ACO Will provide auto speed change (for CXM connect Y2 to blower relay coil - see unit wire diagram). Unit wiring diagrams available at www.climatemaster.com. Figure 9a: Communicating Thermostat to DXM2 Select ‘Commercial Professional ‘, ‘ Literature ‘,...

  • Page 38: Chassis Pre-Installation

    C L I M A T E M A S T E R W A T E R - S O U R C E H E A T P U M P S TSL Vertical Stack R e v. : 0 4 / 2 4 / 2 0 1 9 Chassis Pre-Installation See Figures 15-18 b.

  • Page 39: Hose Kit & Chassis Installation

    T H E S M A R T S O L U T I O N F O R E N E R G Y E F F I C I E N C Y Vertical Stack R e v. : 0 4 / 2 4 / 2 0 1 9 Hose Kit &...
  • Page 40 2-1/2" (64) pump is started, all connections should be rechecked for 3/4" (19.1) 4" (102) water leaks. ClimateMaster WILL NOT be responsible or liable for damage caused by water leaks at any fi eld water 1" (25.4) 5-1/2" (140) connections! 1-1/4"...
  • Page 41 After the system has been fi lled and system pump is started, all connections should be re-checked Inner Panel for water leaks. ClimateMaster WILL NOT be responsible or liable for damage caused by water leaks at any fi eld water connections! 8.

  • Page 42: Start-Up Preparation

    4. Adjust the water and air level in the expansion tank. 5. With strainers in place, (ClimateMaster recommends a strainer with a #20 stainless steel wire mesh) start the pumps. Systematically check that all of the air is bled from the system.

  • Page 43: Cxm Control

    T H E S M A R T S O L U T I O N F O R E N E R G Y E F F I C I E N C Y Vertical Stack R e v. : 0 4 / 2 4 / 2 0 1 9 CXM Control provides fi...

  • Page 44: Dxm2 Control

    Flashing Code 5 Cycling Code 5 as recommended by Condensate Overfl ow Fault In Memory Flashing Code 6 Cycling Code 6 ClimateMaster technical Over/Under Voltage Shutdown In Memory Flashing Code 7 Cycling Code 7 UPS Warning In Memory Flashing Code 8 Cycling Code 8 services.
  • Page 45 T H E S M A R T S O L U T I O N F O R E N E R G Y E F F I C I E N C Y Vertical Stack R e v. : 0 4 / 2 4 / 2 0 1 9 1.1 - Unit Performance Sentinel (UPS) disable: DIP Switch Note that the LT1 thermistor is sensing refrigerant 1.1 provides fi...

  • Page 46: Safety Features - Cxm/Dxm2 Controls

    C L I M A T E M A S T E R W A T E R - S O U R C E H E A T P U M P S TSL Vertical Stack R e v. : 0 4 / 2 4 / 2 0 1 9 Safety Features - CXM/DXM2 Controls Safety Features –...
  • Page 47 T H E S M A R T S O L U T I O N F O R E N E R G Y E F F I C I E N C Y Vertical Stack R e v. : 0 4 / 2 4 / 2 0 1 9 Swapped LT1/LT2 thermistors: During test mode, the CAUTION! control monitors to see if the LT1 and LT2 thermistors are...

  • Page 48: Unit Commissioning And Operating Conditions

    C L I M A T E M A S T E R W A T E R - S O U R C E H E A T P U M P S TSL Vertical Stack R e v. : 0 4 / 2 4 / 2 0 1 9 Unit Commissioning and Operating Conditions The commissioning table 12 indicates air and water Environment - This unit is designed for indoor...

  • Page 49: Vertical Stack

    T H E S M A R T S O L U T I O N F O R E N E R G Y E F F I C I E N C Y Vertical Stack R e v. : 0 4 / 2 4 / 2 0 1 9 Unit and System Checkout CAUTION! CAUTION!

  • Page 50: Unit Start-Up Procedures

    Bypass air will cause unit to fault 5. Two factors determine the operating limits of off. ClimateMaster heat pumps, (a) return air temperature, 8. If unit fails to operate, perform troubleshooting analysis and (b) water temperature. When any one of these (see troubleshooting section).

  • Page 51: Unit Operating Pressures And Temperatures

    T H E S M A R T S O L U T I O N F O R E N E R G Y E F F I C I E N C Y Vertical Stack R e v. : 0 4 / 2 4 / 2 0 1 9 Unit Operating Pressures and Temperatures Notes for Tables 15A - 15F: •...
  • Page 52 C L I M A T E M A S T E R W A T E R - S O U R C E H E A T P U M P S TSL Vertical Stack R e v. : 0 4 / 2 4 / 2 0 1 9 Unit Operating Pressures and Temperatures Table 15C: TSL18 Cooling...

  • Page 53: Unit Operating Pressures And Temperatures

    T H E S M A R T S O L U T I O N F O R E N E R G Y E F F I C I E N C Y Vertical Stack R e v. : 0 4 / 2 4 / 2 0 1 9 Unit Operating Pressures and Temperatures Table 15E: TSL30 Cooling...

  • Page 54: Coax Water Pressure Drop

    C L I M A T E M A S T E R W A T E R - S O U R C E H E A T P U M P S TSL Vertical Stack R e v. : 0 4 / 2 4 / 2 0 1 9 Coax Water Pressure Drop Table 16 Pressure Drop, PSI...

  • Page 55: Start-Up Log Sheet

    Compressor Allow unit to run 15 minutes in each mode before taking data. Do not connect refrigerant gauges during start up unless instructed by ClimateMaster service tech. *Temperatures can be read with service tool or communicating thermostat. c l i m a t e m a s t e r . c o m...

  • Page 56: Preventive Maintenance

    C L I M A T E M A S T E R W A T E R - S O U R C E H E A T P U M P S TSL Vertical Stack R e v. : 0 4 / 2 4 / 2 0 1 9 Preventive Maintenance the problem.

  • Page 57: Functional Troubleshooting

    T H E S M A R T S O L U T I O N F O R E N E R G Y E F F I C I E N C Y Vertical Stack R e v. : 0 4 / 2 4 / 2 0 1 9 Functional Troubleshooting DXM2 Fault...

  • Page 58: Performance Troubleshooting

    C L I M A T E M A S T E R W A T E R - S O U R C E H E A T P U M P S TSL Vertical Stack R e v. : 0 4 / 2 4 / 2 0 1 9 Performance Troubleshooting Performance Troubleshooting Htg Clg Possible Cause...

  • Page 59: Harness Part Numbers

    T H E S M A R T S O L U T I O N F O R E N E R G Y E F F I C I E N C Y Vertical Stack R e v. : 0 4 / 2 4 / 2 0 1 9 Wire Harnesses for 09 - 12 ECM-CV Motor Use for Wire Harness Part Numbers Only...
  • Page 60 C L I M A T E M A S T E R W A T E R - S O U R C E H E A T P U M P S TSL Vertical Stack R e v. : 0 4 / 2 4 / 2 0 1 9 Wire Harnesses for 09 - 12 ECM-CT Motor Use for Wire Harness Part Numbers Only...
  • Page 61 T H E S M A R T S O L U T I O N F O R E N E R G Y E F F I C I E N C Y Vertical Stack R e v. : 0 4 / 2 4 / 2 0 1 9 Wire Harnesses for 09 - 12 ECM-CT Motor w/CXM Use for Wire Harness Part Numbers Only...
  • Page 62 C L I M A T E M A S T E R W A T E R - S O U R C E H E A T P U M P S TSL Vertical Stack R e v. : 0 4 / 2 4 / 2 0 1 9 Wire Harnesses for 15 - 36 ECM-CV Motor Use for Wire Harness Part Numbers Only...
  • Page 63 T H E S M A R T S O L U T I O N F O R E N E R G Y E F F I C I E N C Y Vertical Stack R e v. : 0 4 / 2 4 / 2 0 1 9 Wire Harnesses for 15 - 36 ECM-CT Motor Use for Wire Harness Part Numbers Only...
  • Page 64 C L I M A T E M A S T E R W A T E R - S O U R C E H E A T P U M P S TSL Vertical Stack R e v. : 0 4 / 2 4 / 2 0 1 9 Wire Harnesses for 15 - 36 ECM-CT Motor w/CXM Use for Wire Harness Part Numbers Only...

  • Page 65: Harness Part Numbers

    T H E S M A R T S O L U T I O N F O R E N E R G Y E F F I C I E N C Y Vertical Stack R e v. : 0 4 / 2 4 / 2 0 1 9 Wire Harnesses for 09 - 36 PSC Motor Use for Wire Harness Part Numbers Only...

  • Page 66: Troubleshooting Form

    C L I M A T E M A S T E R W A T E R - S O U R C E H E A T P U M P S TSL Vertical Stack R e v. : 0 4 / 2 4 / 2 0 1 9 Troubleshooting Form Water-to-Air Units Model #:...

  • Page 67: Warranty

    T H E S M A R T S O L U T I O N F O R E N E R G Y E F F I C I E N C Y Vertical Stack R e v. : 0 4 / 2 4 / 2 0 1 9 Warranty c l i m a t e m a s t e r .

  • Page 68: Revision History

    ClimateMaster works continually to improve its products. As a result, the design and specifi cations of each product at the time for order may be changed without notice and may not be as described herein. Please contact ClimateMaster’s Customer Service Department at 1-405-745-6000 for specifi c information on the current design and specifi...

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