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Larius NOVA MIX 2K Operating And Maintenance Instruction Manual

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For 2 component applications
Certified stainless steel pump Atex
II 2G c IIB T6
PAINT SPRAYING EQUIPMENT
ENGLISH

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Summary of Contents for Larius NOVA MIX 2K

  • Page 1 For 2 component applications Certified stainless steel pump Atex II 2G c IIB T6 PAINT SPRAYING EQUIPMENT ENGLISH...
  • Page 2 Due to a constant product improvement programme, the factory reserves the right to modify technical details mentioned in this manual without prior notice. This manual is to be considered as an English language translation of the original manual in Italian. The manufacturer shall bear no responsibility for any damages or inconveniences that may arise due to the incorrect translation of the instructions contained within the original manual in Italian.

  • Page 3: Table Of Contents

    WE ADVISE THE USE OF THIS EQUIPMENT ONLY BY PROFESSIONAL OPERATORS. ONLY USE THIS MACHINE FOR USAGE SPECIFICALLY MENTIONED IN THIS MANUAL. Thank you for choosing a LARIUS S.R.L. product. As well as the product purchased, you will receive a range of support services...

  • Page 4: Warnings

    NOVA MIX 2K WARNINGS The table below provides the meaning of the symbols used in this manual in relation to using, earthing, operating, maintaining, and repairing of this equipment. Read this operator’s manual carefully before using the equipment. An improper use of this machine can cause injuries to people or things.

  • Page 5: Aworking Principle

    If, on the other hand, the product to be used is solvent-based, the relative circuit must be cleaned using a solvent. LARIUS srl SHALL BEAR NO RESPONSIBILITY FOR ANY EVENTUAL DAMAGES DERIVING FROM THE USE OF WASH FLUIDS INCOMPATIBLE WITH PRODUCTS AND/OR...

  • Page 6: Btechnical

    • Material in contact with the fluid in stainless steel or winc-coated of the total operation time. blows. • Larius heater up to 90°:increases the fluidity of the paint without the use of solvents, increase the thickness of the protective film • Trolley to facilitate movement.

  • Page 7: Cdescription Of The Equipment

    NOVA MIX 2K DESCRIPTION OF THE EQUIPMENT 1 - 4 ANTIFREEZE SYSTEM 5 - 6 POS. DESCRIPTION Electronic panel Electro-pneumatic unit A-B components tanks Visual alarm device located on the control panel Power supply panel, electric/pneumatic version Electric generator for pneumatic only version...
  • Page 8 NOVA MIX 2K POS. DESCRIPTION Mixing head Pressure digital viewer Air filter/regulator Air distribution collectors...
  • Page 9 NOVA MIX 2K POS. DESCRIPTION Auxiliary air distribution group Air regulators for pump supply Eye bolts for lifting - Note: (Do not use the eye bolts of the pumps to lift the machine) Product filter...
  • Page 10 NOVA MIX 2K POS. DESCRIPTION Wheel brake Washing pump Air accumulation lung for electro-pneumatic group Component heater A-B Encoder for dosage of components A-B Component pump A Component pump B Comand box...

  • Page 11: Dtransport And Unpacking

    NOVA MIX 2K TRANSPORT AND UNPACKING Make sure that the pull position of the synthetic fibre belt does not interfere with any of the machine’s fragile elements • The packed parts should be handled as indicated in the which could be damaged from the tension symbols and markings on the outside of the packing.

  • Page 12: Esafety Rules

    CAUSE SERIOUS INJURIES. any damage due to transportation. • IN CASE OF INJURIES CAUSED BY THE GUN CASTING, In case of damage, call immediately LARIUS and the SEEK IMMEDIATE MEDICAL ADVICE SPECIFYING THE Shipping Agent. TYPE OF THE PRODUCT INJECTED. NEVER UNDERVA- All the notices about possible damage or anomalies must LUE A WOUND CAUSED BY THE INJECTION OF A FLUID.

  • Page 13: Conditions Of Guarantee

    NOVA MIX 2K CONDITIONS OF GUARANTEE Always check the product is compatible with the materials composing the equipment (pump, spray gun, flexible hose and accessories) with The conditions of guarantee do not apply in the which it can come into contact. Never use paints...
  • Page 14 NOVA MIX 2K PRODUCT PIPING CONNECTION • B Recirculation Connect the flexible recirculation tube (F5) between the pump • A Product suction (F6) and the upper part of the tank (F7), or to your product Connect the flexible product suction tube (F1) to the pump container (F4).
  • Page 15 NOVA MIX 2K • C Pump/Pressure switch control Check the two flexible product delivery hoses (F8) between the pump of component (A) and the pump of component (B) and the related mixing group (A) and (B) • D Washing connection Connect the suction tube (F11) to the pump (F13).

  • Page 16: Check On Power Supply

    Use an electrical plug which guarantees the proper grounding of the system. LARIUS NOVA MIX 2K equipment is fitted with an additional external earth cable that is connected to the stem on the pump The machine is equipped with a connection plug (F18) that is to unit be means of a specific clamp (F20), in order to protect the be connected to the main switch (F19).

  • Page 17: Connecting The Equipment To The Pneumatic Line

    NOVA MIX 2K CONNECTING THE EQUIPMENT TO THE PNEUMATIC LINE The machine must be connected to the compressed air feeding system, which is necessary for the pneumatic interlocking. The connection must be carried out in the following way: • Connect the air feeding pipe (F21) to the joint (F22).

  • Page 18: Washing Of The New Equipment

    NOVA MIX 2K ☞ NOTE Close the discharge valves (F26). WASHING OF THE NEW EQUIPMENT Absolutely avoid to spray solvents indoors. • The machine has been tested at the manufacturer’s facilities. Perform a wash cycle with the paint thinner before suctioning any product.

  • Page 19: Gworking

    NOVA MIX 2K WORKING 4. Open the recirculation valves (G7) and (G8) allowing the STARTING UP AND CHARGING THE MACHINE product to begin recirculation. 1. Fill the tanks (G1) and (G2) with the materials necessary ☞ NOTE for processing. For versions without tanks, directly introduce If you are not sure that the first part of the product is properly floaters into the containers (G3).
  • Page 20 NOVA MIX 2K 7. Open the manual discharge valves (G11) and wait for the Make sure that the values are equal, within a certain tolerance clean product to come out. (the tolerance may vary in relation to the working pressure with This operation allows for the elimination of any eventual air which the machine will normally be used).

  • Page 21: Procedure For Checking Component Dosage

    PROCEDURE FOR CHECKING COMPONENT DOSAGE These mixing blocks have been designed to allow the operator using the LARIUS NOVA MIX 2K to check that the mixing ratio of the two components is correct. The operator must perform the following procedure in order to...

  • Page 22: Flow

    NOVA MIX 2K FLOW Flow diagram for the 2 components recirculation recirculation recirculation Product tank Catalyser tank Wash fluid tank Pump GHIBLI WASH Pump PRODUCT A Pump CATALYSER B LARIUS NOVA MIX OUTPUT GUN Flow diagram for the wash fluid Flow diagram for the 2 components •...

  • Page 23: Hmaintenance

    NOVA MIX 2K MAINTENANCE • Leave the delivery valves open (H5) and open the recirculation valves as well (H6). WASHING Empty any product present inside the machine. For example, after complete washing (the machine has sucked up solvent). • Remove the floaters (H1) from the drums (H2) or unscrew and detach the supply tube (H3) from the pumps, to be sure that the pumps can no longer suck up the products.

  • Page 24: Decompression

    NOVA MIX 2K • In "manual" mode (H8) open the 3 solenoid valves and “spray” • open the 3 recirculation valves (H11) (Pump A and B, washing) with the gun to release the entire product inside (H9). • Open the two relief valves located under the 2 digital pressure gauges (H12) •...

  • Page 25: Filter Cleaning

    NOVA MIX 2K FILTER CLEANING • Wait for the filter tank to empty (H17) In case of obstruction or spraying difficulty, inspect the filter during the work phase: • open the slide valve (H14) of the pump you want to inspect to cut the air supply and discharge the pressure.

  • Page 26: Gasket Pack Regulation

    NOVA MIX 2K - unscrew the filter (H21) with the spanner (H22) - open the recirculation valve (H25) - remove the filter (H23) and proceed to cleaning with the wa- shing liquid. • check periodically (and whenever the pump is started after a long period of inactivity) that the press ring seals not come loose, causing the leakage.

  • Page 27: Cleaning Afeter Work Activities

    NOVA MIX 2K • Keep the bucket of lubricant liquid full (compatible with the product being used) in order to prevent the product from drying on the gun shaft. CLEANING AFTER WORK ACTIVITIES Make sure that the machine is not pressurised...

  • Page 28: Operating Panel

    NOVA MIX 2K ALARM CHECKS OPERATOR PANEL The PLC reacts in the following manner to every alarm event: • The red light (I2) installed upon the control panel flashes; The explanations provided must be read by any personnel who • The operating panel displays the text which corresponds to the will operate the system.

  • Page 29: Locking Selector

    NOVA MIX 2K In order to activate the manual operating mode, the user must LOCKING SELECTOR turn the selector (J1) to the manual position. In order to prevent unauthorised personnel from modifying the machine’s settings, a locking safety selector (I3) has been installed upon the panel.
  • Page 30 NOVA MIX 2K Modify the field’s value to 0 or 1 in order to activate or deactivate the relative electrovalve and to allow the selected component to flow within the machine. This function is necessary for performing a complete wash of the entire system when the two pumps have to be washed using two different wash fluids (i.e.
  • Page 31 NOVA MIX 2K Example: The tapping cycle can be activated while the selector is in the manual position. In order to activate it, set the "Enable tapping Let us suppose we are selecting a volume ratio of 3/1 (3 parts A cycle"...

  • Page 32: Kdescription Of The Panel's Functions

    NOVA MIX 2K DESCRIPTION OF THE Button Control settings PANEL’S FUNCTIONS > Pof life (min) The OP73 panel is used by the operator to view and modify system process variables. This interface allows the operator to configure some of the parameters which are necessary for working.
  • Page 33 NOVA MIX 2K GENERAL SETTINGS SCREEN (2) GENERAL SETTINGS SCREEN (1) SIEMENS SIMATIC PANEL SIEMENS SIMATIC PANEL Impulses to count A Actual count A HELP General settings Impulses to count B HELP Impulse count frequency Actual count B + / -...
  • Page 34 POT LIFE If one or both of the components is changed, perform a complete washing cycle in the entire LARIUS NOVA MIX 2K system, Before initiating any work activities, always make starting from the flow pumps. The wash fluid must be drawn into...
  • Page 35 NOVA MIX 2K The pot life is the value which indicates the reaction time (in minutes) of product A with catalyser B. Once the set time has passed, the machine displays a message and a relative alarm indicating that a wash cycle is required.
  • Page 36 NOVA MIX 2K The second part of screen F3 displays, in dl, the consumption of CONTROL SETTINGS SCREEN (5) the two components: LITER COUNTER CONTROL PARAMETERS CONSUMPTION A (dl) = indicates the quantity of product A SIEMENS SIMATIC PANEL consumed, expressed in decilitres.
  • Page 37 NOVA MIX 2K SIEMENS SIEMENS SIMATIC PANEL SIMATIC PANEL ALARMS ALARMS Component B HELP HELP Wash not performed alarm pressure alarm + / - + / - SHIFT ENTER SHIFT ENTER • Component B pressure alarm: indicates that the pressure of •...

  • Page 38: Lautomatic Cycle

    NOVA MIX 2K AUTOMATIC CYCLE material into the pumping unit of the supply pump. Reset: start an automatic work cycle (in a purging zone) and When the automatic cycle is active, the program controls the check that the mixing valve functions properly.
  • Page 39 L’innovazione. Quella vera. PAINT SPRAYING EQUIPMENT...

  • Page 40: Spare Parts

    NOVA MIX 2K SPARE PARTS SPARE PARTS NOVA 45:1 OPERATING AND OPERATING AND NOVA 68:1 GHIBLI NOVA 80:1 MAINTENANCE MAINTENANCE INSTRUCTION INSTRUCTION II 2 G c IIB T6 II 2 G c IIB T4 ITALIANO APPARECCHI PER VERNICIATURA ITALIANO Ghibli reducer assembly Rif.24487 - pag.
  • Page 41 NOVA MIX 2K SPARE PARTS SPARE PARTS Mix + Spray Control box assembly guns Rif.24403 - pag. 41 Rif.23320 pag.63 Spray gun expl. Rif.23340 pag.64 Machine assembly pag. 40 Wheels Rif.24496 - pag. 62 Right brake Rif.24416 - pag. 49 Door assembly Rif.24410 - pag.

  • Page 42: Mmachine Assembly

    NOVA MIX 2K MACHINE ASSEMBLY WARNING: Always indicate code and quantity for each part required. Q.ty Q.ty Pos. Code Description Pos. Code Description 24409 Machine frame 24477 Air control machine 24408 Electro-pneumatic panel 24496 Rear wheels 24210 Door 24416/5 Brake DX + Brake SX...

  • Page 43: Control Box Assembly

    NOVA MIX 2K CONTROL BOX ASSEMBLY REF. 24403 WARNING: Always indicate code and quantity for each part required. Pos. Code Description Q.ty Pos. Code Description Q.ty 24475 Control box 24455 Transparent panel 24453 Control box door 5534 Screw UNI 6109 TSP M4x10...

  • Page 44: Oprotective Casing Assembly

    NOVA MIX 2K PROTECTIVE CASING ASSEMBLY WARNING: Always indicate code and quantity for each part required. RIF. 24404 RIF. 24405 Pos. Code Description Q.ty Pos. Code Description Q.ty 24457 Protective casing 510068 Washer UNI 6592 d.6 95063 95623 Washer UNI 6592 d.6 Zn...

  • Page 45: Pelectro-Pneumatic Panel

    NOVA MIX 2K ELECTRO-PNEUMATIC PANEL REF. 24408 WARNING: Always indicate code and quantity for each part required. Pos. Code Description Q.ty Pos. Code Description Q.ty 24460 Component fixing panel 3637 Self-tightening nut M8 23304/1 Electrovalves 23320 Mixing head 33024 Self-tightening nut M5...

  • Page 46: Qdoor Assembly

    NOVA MIX 2K DOOR ASSEMBLY REF. 24410 WARNING: Always indicate code and quantity for each part required. Pos. Pos. Code Description Q.ty Code Description Q.ty 23202 Door 24473 Working pressure label 23214 32032 Transparent panel Screw UNI 5931 TCE M5x12...

  • Page 47: Rgroup For Power Machine

    NOVA MIX 2K GROUP FOR POWER MACHINE REF. 24411 WARNING: Always indicate code and quantity for each part required. Code Description Q.ty Code Description Q.ty Pos. Pos. 24425 Housing for power supply box 24426 Board + dissipator 24422 Electrovalves 24424...

  • Page 48: Stank Assembly Kit

    NOVA MIX 2K TANK ASSEMBLY KIT 50 LT. REF. 24412 WARNING: Always indicate code and quantity for each part required. Pos. Pos. Code Description Q.ty Code Description Q.ty 18241 Tank complete 50 lt. 3637 Self-tightening nut M8 24425 Tank door comp. A 95096 Washer d.10...

  • Page 49: Tpressure Equipment Assembly

    NOVA MIX 2K PRESSURE EQUIPMENT ASSEMBLY REF. 24414 WARNING: Always indicate code and quantity for each part required. Pos. Pos. Code Description Q.ty Code Description Q.ty 20457 Pressure switch with + 1+1+1 23409 T-connector 3/8" FFF 20421 display 23133 98325 Ball valve 1/4"...

  • Page 50: Uleft Brake

    NOVA MIX 2K LEFT BRAKE REF. 24415 WARNING: Always indicate code and quantity for each part required. Pos. Code Description Q.ty Pos. Code Description Q.ty 24458 Bracket for left brake M10 threaded rod for brake 160mm 81033 Washer UNI 6592 d.10...

  • Page 51: Vright Brake

    NOVA MIX 2K RIGHT BRAKE REF. 24416 WARNING: Always indicate code and quantity for each part required. Pos. Code Description Q.ty Pos. Code Description Q.ty 24459 Bracket for right brake M10 threaded rod for brake 160mm Zn 81033 Washer UNI 6592 d.10...

  • Page 52: Wmachine Steering Gear Assembly

    NOVA MIX 2K MACHINE STEERING GEAR ASSEMBLY REF. 24417 WARNING: Always indicate code and quantity for each part required. Pos. Pos. Code Description Q.ty Code Description Q.ty 24417/1 96080 Machine steering gear Self-tightening nut M10 81033 Washer UNI 6592 d.10...

  • Page 53: Xair Distributor Assembly

    NOVA MIX 2K AIR DISTRIBUTOR ASSEMBLY REF. 24418 WARNING: Always indicate code and quantity for each part required. Code Description Q.ty Code Description Q.ty Pos. Pos. 20816 Connector 90° FF 1" 95090 Con.mm 3/4" conical-cylindrical gasket 1000506 1" Collar 96215 3/8"...
  • Page 54 NOVA MIX 2K PARTY WITH DRAIN REF. 24476 WARNING: Always indicate code and quantity for each part required. Pos. Pos. Code Description Q.ty Code Description Q.ty 95392 Air inlet fitting 95031 90° M-F 1" Connector 30532 1" Ball valve 95313 M-F 1"-3/4"...
  • Page 55 NOVA MIX 2K AIR DISTRIBUTOR ASSEMBLY REF. 24477 WARNING: Always indicate code and quantity for each part required. Only provided witd fornito solo con AIR ELECTRIC gEnERATOR L'AIR ELECTRIC GENERATOR fornito solo con Only provided witd AIR ELECTRIC gEnERATOR L'AIR ELECTRIC GENERATOR Pos.
  • Page 56 NOVA MIX 2K GROUP ASSEMBLY RL FOR NOVA PUMP REF. 24478 RIGHT "A" FOR COMPONENT WARNING: Always indicate code and quantity for each part required. NOTE: GROUP ASSEMBLY RL FOR NOVA PUMP REF. 24478/SX LEFT "B" FOR COMPONENT Code Description Q.ty...
  • Page 57 NOVA MIX 2K AIR SUPPLY TANK REF. 24479 WARNING: Always indicate code and quantity for each part required. Code Description Q.ty Code Description Q.ty Pos. Pos. 23546 Air supply tank 23383 1/4" mm Adapter conical 4413 Collar 3" 4006 1/4" quick attachment for diam.8 tube 5356 1/2"-1/4"...
  • Page 58 NOVA MIX 2K AIR REGULATOR FOR WASH PUMP REF. 24484 WARNING: Always indicate code and quantity for each part required. Rif. 24484/1 Pos. Codice Pos. Code Description Q.ty Pos. Code Description Q.ty 20451 1/2" M.F.Connector elbow 96215 3/8" quick attachment for diam.12 tube...
  • Page 59 NOVA MIX 2K GHIBLI REDUCER ASSEMBLY REF. 24487 WARNING: Always indicate code and quantity for each part required. Pos. Code Description Q.ty Pos. Code Description Q.ty 96057 Ghibli 40:1 Div. Inox pump 81033 Washer UNI 6592 d.10 24467 Reduction plate...

  • Page 60: Ae Encoder Kit For Component Dosage

    NOVA MIX 2K ENCODER KIT FOR COMPONENT DOSAGE REF. 24488 WARNING: Always indicate code and quantity for each part required. Code Description Q.ty Code Description Q.ty Pos. Pos. 24490 Encoder wire 95068 Washer d.6 UNI 6592 Zn 24491 91062 Bracket 1 for encoder...
  • Page 61 NOVA MIX 2K FLOWMETER KIT FOR GHIBLI MIX COMP. DOSAGE REF. 24489 WARNING: Always indicate code and quantity for each part required. Code Description Q.ty Code Description Q.ty Pos. Pos. 6149 3/8" Adapter conical-cylindrical gasket 33010 3/8" Seal 23161 MF 3/8" Revolving adapter...

  • Page 62: Ag Heater With A Component

    NOVA MIX 2K HEATER WITH A COMPONENT REF. 24493 WARNING: Always indicate code and quantity for each part required. Code Code Code Code Pos. Pos. Description Q.ty Description Q.ty Ref. 24493 Ref. 24493/1 Ref. 24493/1 Ref. 24493 vers. INOX vers. INOX...

  • Page 63: Ah Heater With B Component

    NOVA MIX 2K HEATER WITH B COMPONENT REF. 23494 WARNING: Always indicate code and quantity for each part required. Code Code Code Code Description Q.ty Pos. Description Q.ty Pos. Ref. 24494 Ref. 24494/1 Ref. 24494/1 Ref. 24494 vers. INOX vers. INOX...
  • Page 64 NOVA MIX 2K WHEEL REF. 24496 WARNING: Always indicate code and quantity for each part required. RIF. 24496/1 RIF. 24496 WHEEL LEFT AND RIGHT Pos. Pos. Code Description Q.ty Code Description Q.ty 4493/1 Self-tightening nut M12 24497 Full front wheel...

  • Page 65: Aj Mixer + Spray Guns

    NOVA MIX 2K MIXER + SPRAY GUNS (REF. 23320) EXPLODED VIEW WARNING: Always indicate code and quantity for each part required. Pos. Code Description Q.ty Pos. Code Description Q.ty Complete mixer + spray guns kit Intake connector 23320 23324 Mixer body...
  • Page 66 NOVA MIX 2K SPRAY GUN EXPLODED VIEW LA 95 REF. 23340/4 WARNING: Always indicate code and quantity for each part required. Components for wash gun on Larius Mix 2K Ref. 23340/2 Components for wash gun on Larius Mix 2K Ref.23340/1 Code Description Q.ty...
  • Page 67 5114 5339 Ball 0 4 4043 Self-tightening nut 11814 Spring 8063 1/4” rotating elbow 23348 OR 3162 Components for wash gun on Larius Mix 2K Ref.23340/3 Code Description Q.ty Pos. 1/4 Gasket 33012 3110 1/4-3/8 CIL-CON Adapter 23403 Check valve...
  • Page 68 NOVA MIX 2K ACCESSORIES Art. 11131: L91X 1/4" Art. 11250: AT 250 1/4" Art. 11130: L91X M16X1,5 Art. 11200: AT 250 M16X1,5 AUTOMATIC SPRAY-GUN LA95 LOW PRESSURE SPRAY-GUN MA98L Art. 11700 Art. 11300 MANUAL MIST-LESS SPRAY-GUN MANUAL MIST-LESS SPRAY-GUN 07 Version with MIST-CLEAN nozzle Art.
  • Page 69 NOVA MIX 2K Art. 11000: AT 300 M16x1,5 Art. 11090: AT 300 1/4" STAR 2001 SERIES SPRAY-GUN (MANUAL AND AUTOMATIC) OUTPUT FOR TWO GUNS FILTER Art. 95218: MESH 30M PISTON GUNSTOCK FILTERS Art. 95219: MESH 60M Art. 11039: Green (30M) - Art. 11038: White (60M) Art.
  • Page 70 NOVA MIX 2K HIGH PRESSURE STAINLESS STEEL PRESSURE GAUGE LOW PRESSURE STAINLESS STEEL PRESSURE GAUGE Art. 150/1: Code 150: 1/4" Art. 6099: HEATER KIT FOR COMPONENT DOSAGE CONTROL Art. 23140: EXTENSION Art. 153: cm 30 -Art. 153: cm 40 Art. 155: cm 60 - Art. 158: cm 80 - Art. 156: cm 100...
  • Page 71 NOVA MIX 2K Nozzles code SFC07-20 SFC19-60 SFC29-80 SFC07-40 SFC21-20 SFC31-40 SFC09-20 SFC21-40 SFC31-60 SFC09-40 SFC21-60 SFC31-80 SFC11-20 SFC23-20 SFC33-40 SFC23-40 SFC33-60 SFC11-40 SFC13-20 SFC23-60 SFC33-80 SFC13-40 SFC25-20 SFC39-40 SFC13-60 SFC25-40 SFC39-60 SFC15-20 SFC25-60 SFC39-80 SFC15-40 SFC27-20 SFC43-40 SFC15-60 SFC27-40...
  • Page 72 GHIBLI MIX 2K 40:1 INOX con air VEGA MIX 2K 5:1 INOX electric generator - Cod. 24566 Cod. 24571 LARIUS MINI MIX su carrello MIX 2K - Cod. 23000 Cod. 24001 MANUFACTURER: 23801 CALOLZIOCORTE - LECCO - ITALY - Via Antonio Stoppani, 21 Tel.

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