Related Manuals for Fervi 0630/2200
Summary of Contents for Fervi 0630/2200
- Page 1 OPERATION AND MAINTENANCE MANUAL 12 V Electric winch - direct current Art. 0630/2200 TRANSLATION OF THE ORIGINAL INSTRUCTIONS...
- Page 2 Manual on the date of issuance and listed herein; On the other hand, the machine may also be subject to important technical changes in the future, without the manual being updated. Therefore, contact FERVI for information about modifications that may have been implemented. REV. 0...
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Page 3: Table Of Contents
MACHINES AND ACCESSORIES TABLE OF CONTENTS INTRODUCTION ..................4 GENERAL SAFETY PRECAUTIONS .............. 6 ..............7 AFETY REGULATIONS FOR THE LECTRIC INCH ..............9 AFETY REGULATIONS FOR ELECTRICAL MACHINES .......................9 ECHNICAL UPPORT ......................9 THER ROVISIONS INTENDED USE AND DESCRIPTION OF THE MACHINE......10 .................... -
Page 4: Introduction
The purpose of this manual is to provide the knowledge necessary for the use and maintenance of the Electric Winch (Art. 0630/2200), and create a sense of responsibility and knowledge of the capabilities and limitations of the device entrusted to the operator. - Page 5 MACHINES AND ACCESSORIES RAPHIC FORM OF THE ALERTS RELATED TO SAFETY OPERATION RISK WARNINGS The following boxes are designed to attract the attention of the reader / user for the proper and safe use of the machine: Pay Attention This emphasizes behavioural rules to avoid damaging the machine and/or the occurrence of hazardous situations.
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Page 6: General Safety Precautions
MACHINES AND ACCESSORIES 2 GENERAL SAFETY PRECAUTIONS Even if you are already familiar with Electric winches you must read this manual carefully to acquire full knowledge of the machine and general precautions to be observed during operation. Pulling loads Pulling loads ALWAYS entails a risk related to the possibility of the cable disconnecting, even if it is managed properly. -
Page 7: Safety Regulations For The Electric Winch
MACHINES AND ACCESSORIES 7. Do not use the winch in humid environments. Do not expose the winch to rain. 8. Do not use the winch in environments with potentially explosive atmospheres. Do not use the winch in the presence of flammable liquids or gases. 9. - Page 8 MACHINES AND ACCESSORIES 8. Do not hook the cable to itself to pull a load, but use a harness. 9. Do not use unsuitable extension cables to extend the length of the cable. 10.Before using the Electric Winch, make sure it is securely fastened to a support or the vehicle on which it is mounted.
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Page 9: Safety Regulations For Electrical Machines
MACHINES AND ACCESSORIES 2.2 Safety regulations for electrical machines Modifications to the electrical system Do not modify the electrical system in any way. Any attempt in this regard may jeopardise the operation of electrical devices, causing malfunction or accident. ... -
Page 10: Intended Use And Description Of The Machine
MACHINES AND ACCESSORIES 3 INTENDED USE AND DESCRIPTION OF THE MACHINE The Electric Winch (Art. 0630 / 2200) is a device to be used for the horizontal "pulling" of vehicles or other loads that move on a horizontal flat surface (or slightly tilted). It can be mounted on vehicles such as agricultural tractors, cars, trucks, three-wheeled vans, means for roadside assistance, boats, etc. - Page 11 MACHINES AND ACCESSORIES The Electric Winch (Art. 0630 / 2200) is composed of (Figure Push-button cable socket; Coils box; Coupling eyelet; Steel cable; Running rollers / cable-guide; Drum; Frame; Warning plate; Transmission activation lever; 10 - Electric motor; 11 - Power cord connection terminals. Figure 1 Close-up of the main parts of the electric winch.
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Page 12: Identification Plate
MACHINES AND ACCESSORIES 3.1 Identification plate An identification plate with CE marking is attached to the machine (Figure 2) : Figure 2 CE Plate. AXIMUM ULLING APACITY ALUE Indicated on the CE plate is the Maximum Pulling Capacity. This “maximum pulling capacity” value must not be exceeded under any circumstance!! 3.2 Button markings On the portable push-button panel, there are symbols indicating the machine's direction of... -
Page 13: Safety Devices On The Machine
MACHINES AND ACCESSORIES 3.4 Safety devices on the machine The main safety devices present on the machine are: the pawl device, when the cable is under tension; the cable-guide device and upper line stop, to allow the correct winding of the cable on the drum and to prevent the hook from knocking against the drum, at the end of the winding phase (Figure... - Page 14 MACHINES AND ACCESSORIES Figure 5 - Personal Protective Equipment PPE. Page 14 of 35...
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Page 15: Technical Specifications
MACHINES AND ACCESSORIES 4 TECHNICAL SPECIFICATIONS Description (unit of measurement) Art. 0630 / 2200 Rated load capacity (kg) 2000 Reduction ratio of the transmission 172:1 Motor type A permanent magnet Motor power (kW) Voltage (V) 12 DC Drum dimensions D x L (mm) 45 x 97 mm Cable length (m) 14.5... -
Page 16: Misuse And Contraindications
MACHINES AND ACCESSORIES 5 MISUSE AND CONTRAINDICATIONS The following actions described, which obviously can not cover the entire range of potential "misuse" of the machine, are to be considered strictly prohibited. IT IS STRICTLY FORBIDDEN !! To use the winch for lifting loads (vertical pull). The Winch is not a lifting device. ... -
Page 17: Commissioning
MACHINES AND ACCESSORIES 7 COMMISSIONING 7.1 General Warnings The following chapters are the core of the manual, and contain the actual operational instructions on how to install, operate and maintain the Electric Winch (Art. 0630 / 2200). The installation and commissioning of the machine, due to the delicacy and importance involved, may lead, if poorly executed, to serious risks to the safety of people exposed at this stage or with subsequent use of the machine. -
Page 18: Electric Wiring
MACHINES AND ACCESSORIES 7.4 Electric wiring After checking that the power supply voltage corresponds to that indicated on the rating plate (12 V ), the Winch can be connected to the battery. To make the connections it is necessary to use two pairs of wires which come out of the coils box "C"... -
Page 19: Connecting The Winch To The Supporting Surface
MACHINES AND ACCESSORIES 7.5 Connecting the winch to the supporting surface The Winch must be mounted on a suitable support structure, with adequate resistance characteristics. This structure must be able to withstand the stresses resulting from operating the Winch (max pulling capacity 2200 kg). In this regard it would be possible for example to use the most robust parts or sections of the chassis of the motor vehicles. -
Page 20: Connecting The Push-Button Control Panel To The Winch
MACHINES AND ACCESSORIES To secure the winch to the support surface it is necessary to drill two holes with a diameter that will allow the screws to pass through, spaced apart by 94 mm (distance between the respective centres). Place the winch on the support surface, so that the holes line up. Fit the washer and safety washer on the screw and tighten the nut. -
Page 21: Connecting The Pulling Hook
MACHINES AND ACCESSORIES 7.7 Connecting the pulling hook First it is necessary to remove the cotter pin from the hook pin, using pliers (Figure 12), and then remove the hook pin (Figure 12). Figure 12 Remove the cotter pin / remove the pin. Insert the looped end of the cable between the two holes of the hook. -
Page 22: Preliminary Testing
MACHINES AND ACCESSORIES 7.8 Preliminary testing Before using the machine it is necessary and essential to perform a preliminary test in its place of operation, especially if this is the first start up or when it has been moved to a new location. -
Page 23: Machine Operation
MACHINES AND ACCESSORIES 8 MACHINE OPERATION 8.1 Dangers when using the machine Pulling loads Pull loads with caution, without making abrupt movements and observing the utmost care. Keep the winch and the load under constant control. Lifting loads IT IS ABSOLUTELY FORBIDDEN to lift loads. The Winch is not designed for that purpose! Breaking of the cable In the event the cable breaks while under tension, a sudden snapback of the cable (whiplash) will occur that can cause serious injuries. - Page 24 MACHINES AND ACCESSORIES Wind out the cable to the required length (Figure 17). Secure the hook to the load or to the means “to be pulled” and make sure it is properly and securely attached before starting to pull. Hooking the load ...
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Page 25: Pulling And Releasing The Load
MACHINES AND ACCESSORIES 8.4 Pulling and releasing the load At least 5 wraps of cable! Before putting tension on the cable and pulling the load, CHECK that the cable is wrapped around the drum at least five times. The load must only be pulled with the load in a frontal position with respect to the winding drum (Figure... -
Page 26: Operating The Winch
MACHINES AND ACCESSORIES Obstacle-free path Before pulling the load check that the path to be taken by the load is free of clutter and obstacles. Locked drum Before pulling the load it is necessary to position the locking knob of the drum in the "locked"... -
Page 27: Releasing The Load / Loosening The Cable
MACHINES AND ACCESSORIES Winding the cable When pulling the load, inspect the cable layout, which must be properly wrapped on the drum with a spacing equal to the diameter of the cable (Figure 23). Figure 23 – Cable winding onto the drum. Stop lifting If the motor is unable to pull the load stop the Winch immediately. -
Page 28: Maintenance
MACHINES AND ACCESSORIES 9 MAINTENANCE The purpose of this chapter is to provide information on maintenance procedures and the frequency required for the Electric Winch (Art. 0630 / 2200). Maintenance and repair must be performed by expert and skilled personnel. Electric Shock Only perform inspection, maintenance and cleaning operations with the Winch disconnected from the electricity supply, i.e. -
Page 29: Replacing The Steel Cable
MACHINES AND ACCESSORIES 5. Check tightness of screws: check that the fixing screws to the support structure are properly tightened, in particular the four screws joining the connection plate to the frame and the two screws joining the connection plate to the Winch. 6. -
Page 30: Troubleshooting
MACHINES AND ACCESSORIES 10 TROUBLESHOOTING The following table shows the type of defect / problem, possible causes, and possible remedies for the malfunction. The table is a useful aid for the maintenance technician when finding faults with the machine. Fault Cause Solution ... -
Page 31: Checks And Verification Register
MACHINES AND ACCESSORIES 11 CHECKS AND VERIFICATION REGISTER Wear on hooks and cable Frequency: Quarterly Requirements: The hooks should not display any variations sections exceeding higher thickness than 5% of the initial value. The steel cable must not have any fraying, kinks, crushing, swelling, etc. - Page 32 MACHINES AND ACCESSORIES Date Outcome Checker Notes Page 32 of 35...
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Page 33: Decommissioning
MACHINES AND ACCESSORIES 12 DECOMMISSIONING 12.1Machine downtime Before a period of inactivity, deposit the Winch in the warehouse. Proceed as follows to prepare the machine for warehouse storage: release any type of load; remove the Winch from the support structure; ... -
Page 34: Replacement Parts
MACHINES AND ACCESSORIES 13 REPLACEMENT PARTS Page 34 of 35... - Page 35 MACHINES AND ACCESSORIES Code Description Code Description 0630/2200/1 Motor block 0630/2200/18 Screw M5 x 22 0630/2200/2 Locking knob 0630/2200/19 Washer Ø 8 0630/2200/3 Spring 0630/2200/20 Terminal protection 0630/2200/4 0630/2200/21 Screw M8 x 16 0630/2200/5 Friction piston 0630/2200/22 Washer Ø 8...
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