MAHA MFP 3000 Original Operating Instructions
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MAHA MFP 3000 Original Operating Instructions

MAHA MFP 3000 Original Operating Instructions

Driving test bench
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MFP 3000
Driving Test Bench
Original Operating Instructions
BA690101-en
Pos: 1 / Te chnisc he Dokum entation/Leis tungsm esste chnik/ 69
Fa hrprüfstä nde/0101
M FP 3000/BA/I nha lt: 6901 Titelb ild @ 42\mod_1433333755361_ 0.d ocx @ 2250524 @ @ 1
Pos: 2 /--- --Format---- -/MANUELLER UM BRUCH Seite numbruc h @ 0\mod_ 1134403577687_ 0.d ocx @ 1277 @ @ 1
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'Start', um Name dem Text zuzuweisen, der hier angezeigt werden soll.

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Summary of Contents for MAHA MFP 3000

  • Page 1 MFP 3000 Driving Test Bench Original Operating Instructions BA690101-en Pos: 1 / Te chnisc he Dokum entation/Leis tungsm esste chnik/ 69 Fa hrprüfstä nde/0101 M FP 3000/BA/I nha lt: 6901 Titelb ild @ 42\mod_1433333755361_ 0.d ocx @ 2250524 @ @ 1 Pos: 2 /--- --Format---- -/MANUELLER UM BRUCH Seite numbruc h @ 0\mod_ 1134403577687_ 0.d ocx @ 1277 @ @ 1...

  • Page 2: Table Of Contents

    Pos: 3 /-----Format-----/Inhaltsverzeichnis - 3 Ebenen @ 5\mod_1168867441046_75.docx @ 72920 @ @ 1 Contents Safety ........................5 Introduction ............................5 Symbols .............................. 5 Intended Use ............................5 Requirements on Operating and Service Personnel ................5 Safety Instructions for Commissioning ....................6 Safety Instructions for Operation ......................
  • Page 3 Maintenance Interval ......................... 30 Care Instructions ..........................30 Spare Parts ............................30 Service Lifetime ...................... 31 Dismantling ......................31 Disposal ......................... 31 Company Information ..................... 32 Pos: 4 /-----Format-----/MANUELLER UMBRUCH Seitenumbruch @ 0\mod_1134403577687_0.docx @ 1277 @ @ 1 BA690101-en...
  • Page 4 Pos: 5 /-----Format-----/MANUELLER UMBRUCH Seitenumbruch @ 0\mod_1134403577687_0.docx @ 1277 @ @ 1 BA690101-en...

  • Page 5: Safety

    Fahrprüfstände/0101 MFP 3000/BA/Inhalt: 6901 Bestimmungsgemäßer Gebrauch @ 41\mod_1420715724852_75.docx @ 2178925 @ @ 1 The MAHA driving test bench MFP 3000 shall be used exclusively for the direct functional testing of electronic systems which require a steady and even drive of the vehicle wheels within the framework of regular vehicle inspections.

  • Page 6: Safety Instructions For Commissioning

    Safety Instructions for Commissioning Pos: 17 /Technische Dokumentation/Leistungsprüfstände, Diagnose-/Abgasgeräte/69 Fahrprüfstände/0101 MFP 3000/BA/Inhalt: 6901 Sicherheitsvorschriften für die Inbetriebnahme @ 41\mod_1420715877339_75.docx @ 2178951 @ @ 1 • The driving test bench shall be installed and commissioned by authorized service personnel only. • The driving test bench shall not be installed and commissioned in hazardous locations, outdoors, in moist rooms (e.g.
  • Page 7 3500 kg. • Use a non-slip ladder for entering and leaving the vehicle. • After switching over the operating mode from "DUO" to "MFP 3000" remove the key and keep it in a safe place. • Center the vehicle in the prism of the axle play tester and secure it against rolling off by pulling on the parking brake.

  • Page 8: Safety Instructions For Servicing

    Pos: 21 /Technische Dokumentation/Leistungsprüfstände, Diagnose-/Abgasgeräte/69 Fahrprüfstände/0101 MFP 3000/BA/Inhalt: 6901 Sicherheitsvorschriften für Servicearbeiten @ 39\mod_1409820260713_75.docx @ 2089441 @ @ 1 • Service work must be done by authorized service technicians. • Turn off the main switch and secure it against being turned on again before doing any repair, maintenance or setup work.

  • Page 9: Specifications

    Pos: 27 /Technische Dokumentation/Alle Geräte/Überschriften/Überschriften 1/T/Überschrift 1: Technische Daten @ 6\mod_1174482473078_75.docx @ 76986 @ 1 @ 1 Specifications Pos: 28 /Technische Dokumentation/Leistungsprüfstände, Diagnose-/Abgasgeräte/69 Fahrprüfstände/0101 MFP 3000/BA/Inhalt: 6901 Technische Daten (Bilder) @ 42\mod_1423827664850_0.docx @ 2200884 @ @ 1 BA690101-en...
  • Page 10 Pos: 29 /-----Format-----/MANUELLER UMBRUCH Seitenumbruch @ 0\mod_1134403577687_0.docx @ 1277 @ @ 1 BA690101-en...
  • Page 11 Pos: 30 /Technische Dokumentation/Leistungsprüfstände, Diagnose-/Abgasgeräte/69 Fahrprüfstände/0101 MFP 3000/BA/Inhalt: 6901 Technische Daten (Tabelle) @ 45\mod_1468233140301_75.docx @ 2537508 @ @ 1 MFP 3000 MFP 3000 (Front axle) (Rear axle) Working pressure 100 bar Width (FA / RA) 633 mm 628 mm Height (FA / RA)

  • Page 12: Software Operation

    Pos: 32 /Technische Dokumentation/Alle Geräte/Überschriften/Überschriften 1/S/Überschrift 1: Software-Bedienung @ 30\mod_1352733596033_75.docx @ 1675567 @ 1 @ 1 Software Operation Pos: 33 /Technische Dokumentation/Leistungsprüfstände, Diagnose-/Abgasgeräte/69 Fahrprüfstände/0101 MFP 3000/BA/Abschnitt: 6901 Startbildschirm @ 42\mod_1432626240374_75.docx @ 2246038 @ 2 @ 1 Home Screen Manual emergency operation Reset control...

  • Page 13: User Login

    Pos: 35 /Technische Dokumentation/Leistungsprüfstände, Diagnose-/Abgasgeräte/69 Fahrprüfstände/0101 MFP 3000/BA/Abschnitt: 6901 Benutzeranmeldung @ 42\mod_1422448795002_75.docx @ 2192251 @ 2 @ 1 User Login 1 Touch any button except for  The login dialog appears. 2 Enter the user password and confirm with "OK".

  • Page 14: Manual Emergency Operation

    Back to previous screen Pos: 38 /Technische Dokumentation/Leistungsprüfstände, Diagnose-/Abgasgeräte/69 Fahrprüfstände/0101 MFP 3000/BA/Inhalt: 6901 Info - Vorsicht Quetschgefahr @ 42\mod_1423483102925_75.docx @ 2198986 @ @ 1 Crushing hazard! Pos: 39 /-----Format-----/MANUELLER UMBRUCH Seitenumbruch @ 0\mod_1134403577687_0.docx @ 1277 @ @ 1 BA690101-en...

  • Page 15: Settings / Operating Data

    Pos: 40 /Technische Dokumentation/Leistungsprüfstände, Diagnose-/Abgasgeräte/69 Fahrprüfstände/0101 MFP 3000/BA/Abschnitt: 6901 Einstellungen / Betriebsdaten @ 42\mod_1429515053718_75.docx @ 2231174 @ 23333333 @ 1 Settings / Operating Data Go to user management screen (admin password required) Back to previous screen Connect desktop PC to control unit Disconnect desktop PC from control unit 3.4.1...

  • Page 16: Settings: Torque Smoothing

    Enabling summer/winter time: 1 Touch button <Enable summer/winter time>. 2 Make your settings in the dialog menu. 3 Confirm with <OK>. Setting the Time Zone: 1 Choose the desired time zone from the selection menu. Setting the Time: 1 Touch the white field. 2 Enter date and time.

  • Page 17: Settings: Test Duration

    3.4.4 Settings: Test Duration 1 Touch the white field. 2 Set the test duration (10…60 min). 3 Conform with ENTER.  Data transfer to control unit. 3.4.5 Settings: Roller Diameter 1 Touch the white field. 2 Set the roller diameter (0.098…0.102 m). 3 Conform with ENTER.

  • Page 18: User Management

    Pos: 42 /Technische Dokumentation/Leistungsprüfstände, Diagnose-/Abgasgeräte/69 Fahrprüfstände/0101 MFP 3000/BA/Abschnitt: 6901 Benutzerverwaltung @ 42\mod_1422449674981_75.docx @ 2192838 @ 2 @ 1 User Management Creating a User Account 1 Touch the empty line in column <Users>. 2 Enter the user name (10 characters max.), confirm with ENTER.
  • Page 19 3 Touch the line containing the new user in column <Password>. Enter and repeat password and confirm with <OK>. 4 Touch the line containing the new user in column <Group>. Choose a group (= access level) and confirm with ENTER. The group members have the following rights: <Administrator group>: user management <User group>: operation of the driving test bench...

  • Page 20: Showing Warning And Error Messages

    Pos: 44 /Technische Dokumentation/Leistungsprüfstände, Diagnose-/Abgasgeräte/69 Fahrprüfstände/0101 MFP 3000/BA/Abschnitt: 6901 Warn- und Störmeldungen einblenden @ 42\mod_1422450250425_75.docx @ 2192885 @ 2 @ 1 Showing Warning and Error Messages As long as the list of all pending warning and error messages is displayed, the buttons are disabled.
  • Page 21 Message Error! Overpressure FL! Error! Overpressure FR! Error! Hydraulic unit or limit switch RL "Retracted" defective! Error! Hydraulic unit or limit switch RR "Retracted" defective! Error! Hydraulic unit extending cylinder or limit switch FL "Retracted" defective! Error! Hydraulic unit extending cylinder or limit switch FR "Retracted" defective! Error! Hydraulic unit raising cylinder or limit switch FL "Extended"...
  • Page 22 Error! Drive FL: Maximum permissible speed exceeded! Error! Drive FR: Maximum permissible speed exceeded! Error! Switch on control voltage EMERGENCY STOP! Error! MFP 3000 FL not in bottom position! Error! MFP 3000 FR not in bottom position! Error! MFP 3000 RL not in bottom position! Error! MFP 3000 RL not in bottom position! If frequency converter errors occur, additional messages are displayed.

  • Page 23: Showing Charts

    Pos: 47 /Technische Dokumentation/Leistungsprüfstände, Diagnose-/Abgasgeräte/69 Fahrprüfstände/0101 MFP 3000/BA/Abschnitt: 6901 Diagramme einblenden @ 42\mod_1422450592049_75.docx @ 2192949 @ 2 @ 1 Showing Charts movable Chart showing the speed values (y-axis left side) and torque values (y-axis right side). The table below the chart shows the numerical values.

  • Page 24: Showing Equipment Data

    Pos: 49 /Technische Dokumentation/Leistungsprüfstände, Diagnose-/Abgasgeräte/69 Fahrprüfstände/0101 MFP 3000/BA/Abschnitt: 6901 Anlagendaten anzeigen @ 45\mod_1468223734133_75.docx @ 2537178 @ 2 @ 1 Showing Equipment Data In the home screen, touch button In the <Equipment data> screen, touch button Input box <Daily password> appears.

  • Page 25: Quitting The Program

    Pos: 51 /Technische Dokumentation/Leistungsprüfstände, Diagnose-/Abgasgeräte/69 Fahrprüfstände/0101 MFP 3000/BA/Abschnitt: 6901 Programm beenden @ 42\mod_1429516906649_75.docx @ 2231221 @ 2 @ 1 Quitting the Program To quit the program, confirm the request with <OK>. The computer is shut down. Pos: 52 /-----Format-----/MANUELLER UMBRUCH Seitenumbruch @ 0\mod_1134403577687_0.docx @ 1277 @ @ 1...

  • Page 26: Test Procedure

    Pos: 53 /Technische Dokumentation/Alle Geräte/Überschriften/Überschriften 1/P/Überschrift 1: Prüfablauf @ 7\mod_1193228570533_75.docx @ 128778 @ 1 @ 1 Test Procedure Pos: 54 /Technische Dokumentation/Leistungsprüfstände, Diagnose-/Abgasgeräte/69 Fahrprüfstände/0101 MFP 3000/BA/Inhalt: 6901 Prüfablauf @ 42\mod_1429516981092_75.docx @ 2231268 @ 22222222 @ 1 Switching on 1 Main switch ON. 2 EMERGENCY STOP control voltage ON.

  • Page 27: Preparing The Test

    The wheels of FA and RA must no longer contact the rollers, the wheels of the FA should be a maximum of 70 mm above the prism. 6 Turn the selector switch to "MFP 3000" and remove the key. Preparing the Test 1 Push button , the hydraulic unit is extended.

  • Page 28: Using The Tyre Pressure Control

    While the vehicle is being accelerated to target speed, make sure there are no activities that could result in a deceleration of the wheels! Master-Slave Mode 5 After switching on the drives (see step 2), touch button  The master-slave mode is indicated 6 Engage a gear (with automatic transmission shift to <D>, with rear-drive vehicles slowly release the parking brake), gradually accelerate, perform a trial run.

  • Page 29: Terminating The Test

    Terminating the Test 1 Push  The drives are slowly stopped via a speed ramp. 2 Push  The driving test bench lowers into bottom position. The sliding device at the rear wheel must be fixed. 3 Engage first gear (automatic transmission: P) and pull on the parking brake. 4 Turn the selector switch to "DUO".

  • Page 30: Maintenance

    Maintenance Interval Pos: 61 /Technische Dokumentation/Leistungsprüfstände, Diagnose-/Abgasgeräte/69 Fahrprüfstände/0101 MFP 3000/BA/Inhalt: 6901 Wartungsintervall @ 39\mod_1409820261539_75.docx @ 2089629 @ @ 1 After 500 operating hours a warning message appears. Contact the service to perform the required maintenance work. Pos: 62 /Technische Dokumentation/Alle Geräte/Überschriften/Überschriften 1.1/P/Überschrift 1.1: Pflegehinweise @ 15\mod_1245912234854_75.docx @ 395780 @ 2 @ 1 Care Instructions Pos: 63 /Technische Dokumentation/Alle Geräte/Inhalte/Inhalt: Pflegehinweise - Alle Geräte_12pt @ 26\mod_1324468886116_75.docx @ 1141252 @ @ 1...

  • Page 31: Service Lifetime

    Pos: 68 /Technische Dokumentation/Alle Geräte/Überschriften/Überschriften 1/L/Überschrift 1: Lebensdauer @ 19\mod_1266336761550_75.docx @ 742423 @ 1 @ 1 Service Lifetime Pos: 69 /Technische Dokumentation/Hebetechnik/00 HBZ Alle/Inhalte/Inhalt: Lebensdauer HBZ_12pt @ 26\mod_1325656335645_75.docx @ 1146173 @ @ 1 In its standard version, this product is designed for 22,000 load cycles based on EN 1493.

  • Page 32: Company Information

    Pos: 76 /Technische Dokumentation/Alle Geräte/Überschriften/Überschriften 1/F/Überschrift 1: Firmen-Information @ 7\mod_1187338625828_75.docx @ 104047 @ 1 @ 1 Company Information Pos: 77 /Technische Dokumentation/Alle Geräte/Inhalte/Inhalt: Firmen-Information MAHA @ 42\mod_1422267670099_75.docx @ 2188049 @ @ 1 © MAHA Maschinenbau Haldenwang GmbH & Co. KG...

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