Hupfer SGR Operating Instructions Manual
Belt conveyor system
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Troubleshooting
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Summary of Contents for Hupfer SGR
- Page 1 Operating Instructions Belt Conveyor System SGR | SPV 4330053_A4...
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Page 2: Introduction
Page 2 Appliance Information Introduction Appliance Information Appliance designation Belt Conveyor System Appliance type/ -s SGR | SPV Manufacturer HUPFER® Metallwerke GmbH & Co KG Dieselstraße 20 48653 Coesfeld PO 1463 D-48634 Coesfeld +49 2541 805-0 +49 2541 805-111 www.hupfer.de info@hupfer.de... -
Page 3: Table Of Contents
4.2.2 Pulling up the belt 4.2.3 Stretching the belt 4.2.4 Adjusting the belt Putting into Operation 4.3.1 Connecting the conveyor system 4.3.2 Measures for putting the appliance into operation Decommissioning, Storage and Recycling Belt Conveyor System SGR | SPV 4330053_A4... - Page 4 Notes on Care and Maintenance Measures 7.3.1 Table of care measures 7.3.2 Maintenance table Special Care Instructions Spare Parts and Accessories Introduction Spare Parts and Accessories List Annex Monthly Maintenance Checklist Safety Instruction Protocol EC Declaration of Conformity Belt Conveyor System SGR | SPV 4330053_A4...
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Page 5: List Of Abbreviations
Protection against rough sea or strong protection against ingress of dust water jets (flood protection) Protection against ingress of water during temporary immersion Protection against pressurised water during continuous immersion Light Emitting Diode Light diode Belt Conveyor System SGR | SPV 4330053_A4... -
Page 6: Definitions Of Terms
The side named "the right" means the right side of the conveyor system in relation to the conveying direction. The left The side named "the left" means the left side of the conveyor system in relation to the conveying direction. Belt Conveyor System SGR | SPV 4330053_A4... -
Page 7: Notes On Use Of Manual
Brief description of additional information Attention is pointed to special conditions or additional important information on the respective subject. INFO Short title Contains additional information on work assisting features or recommendations on the respective subject. Belt Conveyor System SGR | SPV 4330053_A4... -
Page 8: Safety Instructions
In case of damages, inform immediately the competent bodies and switch off the conveyor system. Modifications or retrofits of the equipment are only permitted in consultation with the manufacturer and on receipt of his written agreement. Stationary conveyor systems are designed for permanent installation. Belt Conveyor System SGR | SPV 4330053_A4... -
Page 9: Special Safety Instructions For Mobile Conveyor Systems
Before proceeding with maintenance and repair work close the maintenance area and the access to the working area for unauthorised persons. If necessary place an indication sign that draws attention to the running maintenance and repair work. Belt Conveyor System SGR | SPV 4330053_A4... -
Page 10: Safety Instructions For Troubleshooting
The appliances that inspection, maintenance and troubleshooting work is performed on must be switched voltage free on and secured against reactivation, when the voltage is not required for this kind of work. This must only be carried out by a certified electrician. Belt Conveyor System SGR | SPV 4330053_A4... -
Page 11: Description And Technical Data
The crockery return belt system (SGR) is used mainly to hold up gastronorm and euronorm trays and to clear away continuously and quickly trays with dirty crockery, cutlery, glasses and napkins. Members of the operating staff clear away the trays loaded with dirty crockery items that are conveyed to the washing area. -
Page 12: Appliance Description
Chapter 3 Page 12 Appliance Description Appliance Description 3.4.1 View of the crockery return belt system Figure 1 View of the appliance SGR Beginning of the belt Deflection element Connector with conveyor roller Intermediate part Control Operating elements Drive component with drive station... -
Page 13: View Of The Food Distribution Belt System
-22° F and 158° F (-30° C and +70° C). Limit box with limit rocker switch (SGR and SPV) The limit rocker switch is fitted in the limit box of the frame surface at the end of the belt. In case of... - Page 14 After releasing the limit rocker switch the belt will start moving automatically. The switch mechanism is protected on all sides against ingress of liquids and dirt particles. Light curtain (SGR and SPV) The light curtain prevents the further movement of trays beyond the end of the belt; depending on the setting with or without crockery items.
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Page 15: Technical Data
Operating and ambient 41 to 131 ° F ( ) conditions (+5 to +55) The corresponding test marks can be found on our home page at www.hupfer.de. Belt Conveyor System SGR | SPV 4330053_A4... -
Page 16: Rating Plate
10 Frequency Protection class 11 Nominal voltage Chilling capacity 12 Payload Coolant 13 Own weight Induction frequency 14 Serial number/Order number Current serial number 15 Item and brief description Electric power 16 Manufacturer Belt Conveyor System SGR | SPV 4330053_A4... -
Page 17: Transport, Assembly, Putting Into Operation And Decommissioning
Put together the edges of the segments so that they are flush and screw them together from below. Continue with the assembly as described above. Belt Conveyor System SGR | SPV 4330053_A4... -
Page 18: Pulling Up The Belt
Finally, scorch and seal these both places with a small flame (e.g., with a lighter), so that the plastic strips cannot slip out any more. Belt Conveyor System SGR | SPV 4330053_A4... -
Page 19: Adjusting The Belt
After you have made all settings you can put the conveyor system into operation. There should be no loads on the system while putting it into operation. This is the only way to detect causes of initial start-up difficulties. Belt Conveyor System SGR | SPV 4330053_A4... -
Page 20: Putting Into Operation
To connect the conveyor system, proceed as follows: Connect the connecting cable with the distributor of the conveyor system. Connect the three-phase motor so that it rotates in a specified direction. Electrical connections SPV/SGR Control system and SPV cold SPV-I... -
Page 21: Measures For Putting The Appliance Into Operation
Packaging and packing material can be sent to the recycling centre by indicating the waste disposal contract ® number. If you do not have the valid waste disposal contract number, you can ask for it at HUPFER Service. Belt Conveyor System SGR | SPV 4330053_A4... -
Page 22: Operation
Before switching on the conveyor system make sure there no risk of reactivation of the belt. Arrangement and Function of the Operating Elements Figure 5 Operating elements Main switch (SGR only) Stop button Start button Potentiometer Emergency stop button Switch for reverse mode (option, SPV only) -
Page 23: Operation
Press the red stop button (2) or the foot switch (option) to stop the conveyor system if required. Set the main switch (1) on the SGR from the switch position 1 to the switch position 0. As a result, the conveyor system will switch off. -
Page 24: Fault Detection And Troubleshooting
In the event of after-sales service and when ordering spare parts specify always the data given in the rating plate. Regular inspections and maintenance of the appliance prevent disruptions to operation and ensure safety. Fault and Action Table Only a specialist staff authorised by HUPFER® may perform troubleshooting work. Fault Cause Measures... - Page 25 Impurities between the belt and Clean and readjust the driving roller driving roller and/or deflection pulley and/or deflection pulley The belt runs obliquely The tension is too low Check and adjust the tension Belt Conveyor System SGR | SPV 4330053_A4...
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Page 26: Care And Maintenance
The use of degreasing, chlorine-free agents (e.g. soapy water used normally in kitchens) and cleaning cloth is sufficient for cleaning. In no case clean the PVC surfaces with solvents and aggressive substances. INFO Cleaning recommendations ® HUPFER recommends cleaning products by ECOLAB. Belt Conveyor System SGR | SPV 4330053_A4... -
Page 27: Table Of Care Measures
Belt tension check Bearing of the drive and deflection side check Function of the limit switch check Function of the conveyor rollers check Chain tension check Chain lubricate = every 6 months Belt Conveyor System SGR | SPV 4330053_A4... -
Page 28: Special Care Instructions
Therefore, for mechanical cleaning use exclusively refined steel wool or brushes with natural, plastics or refined steel bristles. Steel wool or brushes with unalloyed steel lead to extraneous rust due to abrasion. Belt Conveyor System SGR | SPV 4330053_A4... -
Page 29: Spare Parts And Accessories
O ring 5223000 Plastic easy-running roller 4002525 Adjustable leg, complete 5000158 Lower belt roller 91029491 Gear motor 91002548 Shaft, drive 91030248 Chain sprocket 91075894 Drive chain 5223024 Double cranked link 5223023 Connecting link Belt Conveyor System SGR | SPV 4330053_A4... -
Page 30: Annex
Check the belt tension Check the bearing of the drive and deflection side Check the function of the limit switch Check the function of the conveyor rollers Check the chain tension Lubricate the chain Belt Conveyor System SGR | SPV 4330053_A4... -
Page 31: Safety Instruction Protocol
Chapter 9 Safety Instruction Protocol Page 31 Safety Instruction Protocol The following staff members have been instructed in safety procedures. They have read and understood the operating instructions. Last name Signature / date Belt Conveyor System SGR | SPV 4330053_A4... -
Page 32: Ec Declaration Of Conformity
Annex Chapter 9 Page 32 EC Declaration of Conformity EC Declaration of Conformity Belt Conveyor System SGR | SPV 4330053_A4... - Page 33 Annex Chapter 9 EC Declaration of Conformity Page 33 Belt Conveyor System SGR | SPV 4330053_A4...
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