RTS AIO-16 Technical Bulletin

Audio port noise susceptibility
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RTS-TB-030
AIO-16 Audio Port Noise Susceptibility
Issue Severity:
High: URGENT – Immediate Action
Required
Medium: Bosch Security Systems,
Inc. strongly recommends you take
the action(s) described below.
Low: Advisory
Notification Applies To:
Technical Support (TSS)
Repair (ASA)
Sales (NSO / RSO)
1.0
Issue
It was recently discovered that a portion of manufacturing test was omitted on AIO-16s made at the Bosch
Zhuhai manufacturing facility during the time period from June 2011 through August 2013. A series of
calibration steps related to Common Mode Noise Rejection (CMRR) optimization were omitted from the
manufacturing process. The result is that cards manufactured during this period have unbalanced audio
inputs that can be more susceptible to noise on the incoming audio lines. This allows noise to pass through
the input receiver stages of the AIO-16 and be heard by customers. In low noise environments, this may not
be detectable. However, any installation with noise present on the incoming audio (due to equipment
grounding issues, for example) may detect audible noise on these channels.
In general, since none of the 16 channels on the AIO-16 were properly calibrated by manufacturing, any
audio input may be vulnerable to this condition.
2.0
Resolution / Corrective Actions
In order to address this issue, the common mode rejection must be manually tuned on each of the 16 input
channels of the AIO-16. This is done by adjusting a potentiometer on each input audio amplifier circuit.
Bosch recommends that this adjustment be performed by an authorized service technician.
TECHNICAL BULLETIN
25-July-2014
Product(s) Affected:
AIO-16s with manufacturing date codes
between June 2011 and August 2013 (approx.
1700 total cards)
Access Restrictions:
Internal Distribution ONLY
No Restrictions (Internal & External Distribution)

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Summary of Contents for RTS AIO-16

  • Page 1 This allows noise to pass through the input receiver stages of the AIO-16 and be heard by customers. In low noise environments, this may not be detectable. However, any installation with noise present on the incoming audio (due to equipment grounding issues, for example) may detect audible noise on these channels.
  • Page 2 Digital Multimeter / Ohm-meter The odd channels on the AIO-16 (1, 3, 5, 7, 9, 11, 13 and 15) follow the same layout topology around the op- amps on the PCBA. The even channels on the AIO-16 (2, 4, 6, 8, 10, 12, 14 and 16) follow the same layout topology around the op-amps on the PCBA.
  • Page 3 FIGURE 1: The following assembly print shows a BOTTOM view of the AIO-16 Front Card and the location of all eight dual op-amps in the AIO-16 design. Detail A circled in green shows the op-amp U101 associated with the first two channels 1 and 2.
  • Page 4 FIGURE 2: The following drawing shows DETAIL A from the assembly drawing which is a close-up of the circuitry surrounding U101 for channels 1 and 2. FIGURE 3: DETAIL B showing package detail of the op-amp: RTS-TB-030 © Bosch Security Systems, Inc., 2014 25-June-2014 12000 Portland Ave S., Burnsville, MN USA...
  • Page 5 TECHNICAL BULLETIN FIGURE 4: This final mark-up of the assembly print represents the TOPSIDE view of the AIO-16 Front Card and shows the locations of ALL the potentiometers which need to be adjusted on the AIO-16 card.
  • Page 6 R205 must be adjusted to match. 5. Locate R205 on the AIO-16 using Figure 4 (it is next to R105). 6. Measure the resistance between pin 1 and pin 3 on R205. Use a screwdriver to adjust R205 to the resistance calculated in step 4.
  • Page 7 TECHNICAL BULLETIN Rework for Channels 3 – 16 Channel 3 and channel 4 adjustment: Repeat Sections 3.1 and 3.2 for channel 1 and channel 2 above but replace any reference to U101 with U301. Replace any reference to R106 with R306. Replace any reference to R206 with R406. Replace any reference to R105 with R305.

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