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FEDCO MSD-350 Installation & Operation Manual

Multi-stage duplex high pressure pumps
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English Version
INSTALLATION & OPERATION MANUAL
MSD™
MULTI-STAGE DUPLEX
HIGH PRESSURE PUMPS
Models: MSD-160 ● MSD-200 ● MSD-350 ● MSD-400
MSD-270
www.fedco-usa.com
ONE COPY OF THIS MANUAL MUST REMAIN WITH THE EQUIPMENT AT ALL TIMES
MSD 160-400 Installation Operation Manual, 08-160-XXXXXX-0

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Summary of Contents for FEDCO MSD-350

  • Page 1 English Version INSTALLATION & OPERATION MANUAL MSD™ MULTI-STAGE DUPLEX HIGH PRESSURE PUMPS Models: MSD-160 ● MSD-200 ● MSD-350 ● MSD-400 MSD-270 www.fedco-usa.com ONE COPY OF THIS MANUAL MUST REMAIN WITH THE EQUIPMENT AT ALL TIMES MSD 160-400 Installation Operation Manual, 08-160-XXXXXX-0...
  • Page 2 FEDCO Certifications ISO 9001 and ISO 14001: FEDCO has adopted the ISO 9001 standard to define and develop our Quality Manage- ment System (QMS.) The QMS allows FEDCO to better serve our customers’ needs through continuous improvement of the quality, delivery, and efficiency of our products.
  • Page 3 Email: sales@fedco-usa.com Telephone: Telephone: +1 (734) 241-3935 +971 (0)4 242 3856 Fax: 734-241-5173 Fax: +971 (0)4 242 3856 Email: Email: sales@fedco-usa.com sales@fedco-usa.com www.fedco-usa.com For patent coverage visit patent.fedco-usa.com © Copyright 2018 Fluid Equipment Development Company | www.fedco-usa.com - 3 -...

  • Page 4: Table Of Contents

    Final Pump Alignment - No Motor Adapter 41 Sag Test ............ 45 Pump Piping Connections......47 Optional High Pressure Seal Carrier..51 Recommended Instrumentation and Operation ..........52 © Copyright 2018 Fluid Equipment Development Company | www.fedco-usa.com - 4 -...

  • Page 5: Unpacking/ Inspection/ And Storage

    Branding plate Inlet housing bolts Coupling guards Motor adapter Flexible coupling Motor adapter bolts Discharge housing Bearing drain line Diffuser housing (bowl) Drain tube holder Diffuser housing bolts © Copyright 2018 Fluid Equipment Development Company | www.fedco-usa.com - 5 -...

  • Page 6: Pump Storage Requirements

    Feeler Gauges Coupling Coupling set screws (Horizontal orientation only) Motor shaft key (if motor is Pump shaft key Anit-seize compound provided by FEDCO) Figure 2 - Installation Accessories © Copyright 2018 Fluid Equipment Development Company | www.fedco-usa.com - 6 -...

  • Page 7: Theory And Operation

    Precision Leveling Foot (Horizontal Configuration Only) Inlet Housing Bearing Drain Line Diffuser Housing (bowl) 7 Motor Adapter Discharge Housing Flexible Coupling Figure 3 - MSD Pump External Components © Copyright 2018 Fluid Equipment Development Company | www.fedco-usa.com - 7 -...

  • Page 8: Msd Pump Internal Components

    INLET WATER BEARING™ SINGLE PRESSURE ASSEMBLY STAGE DISCHARGE PRESSURE Figure 4 - MSD Pump Internal Flow © Copyright 2018 Fluid Equipment Development Company | www.fedco-usa.com - 8 -...

  • Page 9: Installation Procedures

    OR DEATH if instructions are not followed properly. Hazards which are NOT IMMEDIATELY ACCESSIBLE and can PUNCTURE RESULT IN SEVERE PERSONAL INJURY OR DEATH if instruc- HAZARD tions are not followed properly. © Copyright 2018 Fluid Equipment Development Company | www.fedco-usa.com - 9 -...

  • Page 10: User Health And Safety

    This includes any modification company regulations. to the equipment or the use of parts not provided by FEDCO. If there is a question regarding the intend- In the Work Area ed use of the equipment, please contact a FEDCO •...

  • Page 11: Variable Frequency Drive (Vfd) Requirements

    • optional baseplate. • container with a suitable steel substructure. • Figure 7 - Typical Motor Electrical Connections © Copyright 2018 Fluid Equipment Development Company | www.fedco-usa.com - 11 -...

  • Page 12: Horizontal Lifting And Handling

    EXCESSIVE LOAD EXCESSIVE LOAD BENT DRAIN LINE Figure 9 - Improper Lifting Strap Positioning 4 STAGE SPAN MAXIMUM Figure 10 - Proper Lifting Strap Positioning © Copyright 2018 Fluid Equipment Development Company | www.fedco-usa.com - 12 -...
  • Page 13 Motor and Pump Assembly Lifting Figure 11 - Improper Lifting Points Horizontal Figure 12 - LIFT POINTS Figure 13 - Proper Motor and Pump Lifting (Both Sides of Base Plate) © Copyright 2018 Fluid Equipment Development Company | www.fedco-usa.com - 13 -...

  • Page 14: Vertical Lifting And Handling

    Motor and Pump Assembly Lifting LIFT POINTS (4X) Figure 14 - Improper Lifting Points Vertical Figure 15 - Proper Motor and Pump Lifting © Copyright 2018 Fluid Equipment Development Company | www.fedco-usa.com - 14 -...

  • Page 15: Optional Horizontal Baseplate Installation

    Installation Procedures Continued Optional Horizontal Baseplate Installation Some units include an optional FEDCO baseplate which provides good mounting surfaces for the motor and pump. It also increases accuracy during the alignment process. Although the base- plate is precisely manufactured, it requires a solid foundation such as a concrete pad or rigid steel substructure.

  • Page 16: Foundation Specifications

    Figure 18 - Proper Shimming Uneven (Vertical) LEVELING BOLTS OPTIONAL BASEPLATE CONCRETE FOUNDATION PROPER SHIM PLACEMENT (Shims are optional with alignment kit. Anchor bolts are not provided) Figure 19 - Proper Shimming Uneven (Horizontal) © Copyright 2018 Fluid Equipment Development Company | www.fedco-usa.com - 16 -...

  • Page 17: Pump Assembly

    FEDCO does not supply mo- tor shims. SOFT-FOOT PROPERLY SHIMMED Figure 21 - Install Motor Mounting Shims © Copyright 2018 Fluid Equipment Development Company | www.fedco-usa.com - 17 -...

  • Page 18: Flexible Coupling Check

    NOTES: If the motor shaft key does not fit properly in the coupling keyway, lightly file the motor shaft key until a proper fit is obtained. Figure 24 - Install Flex Coupling On Motor Shaft © Copyright 2018 Fluid Equipment Development Company | www.fedco-usa.com - 18 -...
  • Page 19 NOTES: The rounded end of the key must be placed in the rounded end of the keyway. Figure 26 - Installing Flex Coupling © Copyright 2018 Fluid Equipment Development Company | www.fedco-usa.com - 19 -...
  • Page 20 LITTLE OR NOTES: The flexible coupling will not be need- NO MOVEMENT ed until the Final Pump Alignment procedure. SMOOTH MOVEMENT Figure 27 - Check Flex Coupling Fit © Copyright 2018 Fluid Equipment Development Company | www.fedco-usa.com - 20 -...

  • Page 21: Horizontal Motor Installation - No Motor Adapter

    FEDCO does not supply mo- tor shims. SOFT-FOOT PROPERLY SHIMMED Figure 29 - Install Motor Mounting Shims © Copyright 2018 Fluid Equipment Development Company | www.fedco-usa.com - 21 -...
  • Page 22 NOTES: If the motor shaft key does not fit properly in the coupling keyway, lightly file the motor shaft key until a proper fit is obtained. Figure 32 - Install Dropout Coupling On Motor Shaft © Copyright 2018 Fluid Equipment Development Company | www.fedco-usa.com - 22 -...
  • Page 23 NOTES: The rounded end of the key must be placed in the rounded end of the keyway. Figure 34 - Install Dropout Coupling On Pump Shaft © Copyright 2018 Fluid Equipment Development Company | www.fedco-usa.com - 23 -...
  • Page 24 NOTES: The dropout coupling will not be need- ed until the Final Pump Alignment - No Motor procedure. Adapter MOVEMENT MOVEMENT MOVEMENT MOVEMENT Figure 35 - Check Dropout Coupling Fit © Copyright 2018 Fluid Equipment Development Company | www.fedco-usa.com - 24 -...

  • Page 25: Vertical Motor Installation

    NOTES: If the motor shaft key does not fit properly in the coupling keyway, lightly file the motor shaft key until a proper fit is obtained. Figure 37 - Install Flex Coupling On Motor Shaft © Copyright 2018 Fluid Equipment Development Company | www.fedco-usa.com - 25 -...
  • Page 26 Figure 38 - Check Flex Coupling Fit On Shaft 5. Loosen screws and remove the two coupling guards. This allows better access to view the coupling alignment. Figure 39 - Remove Coupling Guards © Copyright 2018 Fluid Equipment Development Company | www.fedco-usa.com - 26 -...
  • Page 27 NO MOVEMENT LITTLE OR LITTLE OR NO MOVEMENT NO MOVEMENT LITTLE OR NO MOVEMENT SMOOTH MOVEMENT Figure 41 - Check Flex Coupling Fit On Shaft © Copyright 2018 Fluid Equipment Development Company | www.fedco-usa.com - 27 -...
  • Page 28 NOTES: Set screws are only on the motor side Figure 43 - Flex Coupling Installation of the flexible coupling. No set screws should be installed on the pump shaft side. © Copyright 2018 Fluid Equipment Development Company | www.fedco-usa.com - 28 -...
  • Page 29 Pilot the pump base bore and align the motor mounting holes with the holes in the pump base. Figure 45 - Lower Motor Onto Base © Copyright 2018 Fluid Equipment Development Company | www.fedco-usa.com - 29 -...
  • Page 30 NOTES: There is no initial or final pump align- ment procedures for vertically mounted MSD units. Proceed to Pump Piping Connections section. Figure 47 - Coupling Guard Installation © Copyright 2018 Fluid Equipment Development Company | www.fedco-usa.com - 30 -...

  • Page 31: Initial Pump Alignment

    Vertically mounted MSD pumps do not require initial or final alignment procedures as they do not utilize precision leveling feet. Please skip these alignment procedures if applicable. Figure 49 - Pump Assembly Vertical Alignment © Copyright 2018 Fluid Equipment Development Company | www.fedco-usa.com - 31 -...
  • Page 32 Alignment Item Description Precision leveling foot top nuts Precision leveling foot jacking bolts (not provided by FEDCO) In-line jacking bolt Figure 51 - Precision Leveling Foot Adjustment (Initial) © Copyright 2018 Fluid Equipment Development Company | www.fedco-usa.com - 32 -...
  • Page 33 In that case the motor and motor adapter are properly aligned. NOTES: This step does not apply for units with no motor adapter. MOTOR MOTOR FLANGE ADAPTER FACE Figure 53 - Measuring Motor Adapter Gap © Copyright 2018 Fluid Equipment Development Company | www.fedco-usa.com - 33 -...
  • Page 34 NOTES: Record the “A” & “B” measured align- ment gap (if existent) in the Start Up Record section of this manual. Figure 55 - Motor Adapter Top and Bottom Gap © Copyright 2018 Fluid Equipment Development Company | www.fedco-usa.com - 34 -...
  • Page 35 If necessary, make any Figure 57 - Side-To-Side Gap Adjustment corrections using the jacking bolts at the inlet precision leveling foot. © Copyright 2018 Fluid Equipment Development Company | www.fedco-usa.com - 35 -...

  • Page 36: Final Pump Alignment

    Ensure that the motor shaft key does not slide out of place or project past the end of the motor shaft. Figure 60 - Positioning Flex Coupling On Shaft © Copyright 2018 Fluid Equipment Development Company | www.fedco-usa.com - 36 -...
  • Page 37 Figure 62 - Pump Shaft Key Installation 6. Rotate both shafts until the pump shaft key and the flexible coupling keyway are aligned. Figure 63 - Aligning Pump Shaft Keyway © Copyright 2018 Fluid Equipment Development Company | www.fedco-usa.com - 37 -...
  • Page 38 If necessary, make any corrections using the adjustment nuts at the inlet precision leveling foot. Figure 66 - Precision Leveling Foot Adjustment © Copyright 2018 Fluid Equipment Development Company | www.fedco-usa.com - 38 -...
  • Page 39 NOTES: These values should be identical with the “C” & “D” values found in the Start Up Re- section of this manual. cord Figure 69 - Measuring Motor Adapter Side Gap © Copyright 2018 Fluid Equipment Development Company | www.fedco-usa.com - 39 -...
  • Page 40 15. Install the motor adapter bolts, washers and nuts and tighten to torque specs speci- fied in the Fastener Torque Specifications section of this manual. Figure 72 - Installing Motor Adapter Bolts © Copyright 2018 Fluid Equipment Development Company | www.fedco-usa.com - 40 -...

  • Page 41: Final Pump Alignment - No Motor Adapter

    Figure 74 - Alignment Bushing Removal 1. If present, remove alignment bushing and retain for future alignment purposes. 2. Separate the motor hub from the dropout hub. Figure 75 - Seperating Coupling Hubs © Copyright 2018 Fluid Equipment Development Company | www.fedco-usa.com - 41 -...
  • Page 42 FEDCO please refer to the Start-Up Record section in the back of this manual or contact FEDCO for more information. Figure 76 - Install Dropout Coupling On Motor Shaft 5. Create gap between coupling hubs for pre- alignment procedure.
  • Page 43 (approximately 1/8”). Figure 81 - Install Dropout Coupling On Motor Shaft © Copyright 2018 Fluid Equipment Development Company | www.fedco-usa.com - 43 -...
  • Page 44 NOTES: Set screws are only on the motor side of the dropout coupling. NO set screws should be installed on the pump shaft side of the cou- pling. Figure 84 - Installing Dropout Coupling Set Screw © Copyright 2018 Fluid Equipment Development Company | www.fedco-usa.com - 44 -...

  • Page 45: Sag Test

    3. Record the amount of deflection measured on the indicator. It will read as a negative number NEGATIVE READING WEIGHT OF SET UP CAUSING SAG Figure 87 - Recording Sag Test Negative Indicator Reading © Copyright 2018 Fluid Equipment Development Company | www.fedco-usa.com - 45 -...
  • Page 46 +0.001. Pre-setting the dial MULTIPLIED BY -0.5 EQUALS COMPENSATION SETTING +0.001 indicator to +0.001 will compensate for the “sag Figure 88 - Formula For Instrument Sag error’ during measurement procedures. Compensation © Copyright 2018 Fluid Equipment Development Company | www.fedco-usa.com - 46 -...

  • Page 47: Pump Piping Connections

    Figure 89 - Proper Piping Alignment Figure 91 - Pipe End Separation GROOVED COUPLING COUPLING SEAL Θ Θ Figure 90 - Typical Grooved Coupling Figure 92 - Angular Deflections © Copyright 2018 Fluid Equipment Development Company | www.fedco-usa.com - 47 -...
  • Page 48 These figures are for design and installation purposes. All pump connections are standard cut grove - style 77. Figures and graphics are based on FEDCO’s recommendations only. Follow all manufacturer installation recommendations and instructions. © Copyright 2018 Fluid Equipment Development Company | www.fedco-usa.com...
  • Page 49 0.018 ¾ 0.020 0.022 1 ½ 0.026 0.031 0.039 0.049 0.057 Figure 95 - Proper Piping Alignment 0.070 0.083 0.099 Figure 94 - Pipe Flange Fitting Allowable Gap © Copyright 2018 Fluid Equipment Development Company | www.fedco-usa.com - 49 -...

  • Page 50: Discharge Housing

    DISCHARGE HOUSING OUTLET PIPING 30.5 cm (12 in) MINIMUM REMOVABLE SECTIONS FOR PUMP SERVICE Figure 96 - Removable Section For Pump Service © Copyright 2018 Fluid Equipment Development Company | www.fedco-usa.com - 50 -...

  • Page 51: Optional High Pressure Seal Carrier

    TO ATMOSPHERE OR LOW PRESSURE (LOW PRESSURE FEED PIPING) HIGH PRESSURE SEAL CARRIER VENT LINE Figure 97 - High Pressure Seal Carrier Venting © Copyright 2018 Fluid Equipment Development Company | www.fedco-usa.com - 51 -...

  • Page 52: Recommended Instrumentation And Operation

    PG 3 MSD PUMP PG 1 PS 1 THROTTLE VALVE MEMBRANE (IF USED) Figure 99 - Recommended Instrumentation (copy tag information here) Figure 98 - Pump Operating Specifications © Copyright 2018 Fluid Equipment Development Company | www.fedco-usa.com - 52 -...

  • Page 53: Upstream Filtration

    Vibra- 7. Adjust system valves and controls as need- tion may also occur and varies based on pump ed to obtain the desired operation. © Copyright 2018 Fluid Equipment Development Company | www.fedco-usa.com - 53 -...

  • Page 54: Basic Troubleshooting

    If after consulting the troubleshooting charts the cause is still undefined, contact FEDCO technical support by e-mail (fedco-usa.com and choose the “Service and Support” tab), telephone or FAX. FEDCO will give you easy, step by step instructions on how to proceed.

  • Page 55: Basic Troubleshooting Chart

    - Check flow rate and VFD settings (if Equipped). - Check wiring length between motor and VFD (if equipped). - Check motor bearings NOTES: Contact motor manufacturer for proper repair procedures. © Copyright 2018 Fluid Equipment Development Company | www.fedco-usa.com - 55 -...

  • Page 56: Specifications

    Service Parts Kits NOTES: Please provide pump serial number when ordering field service kits. Ordering Parts To order a component or service kit, simply contact a FEDCO representative at: ATTN: Field Service Department Additional Contact Information: FEDCO...

  • Page 59: Fastener Torque Specifications

    18.5 mm (0.730”) MSD-270 19.5mm (0.750”) 18.5 mm (0.730”) Lubricants and Compounds Lubricant Standard Glycerine or ASTM D1257 fresh water with soap Anti-seize compound Compliant with specific system © Copyright 2018 Fluid Equipment Development Company | www.fedco-usa.com - 59 -...

  • Page 60: Maintenance Schedule

    Alignment). 9. Visually inspect flexible coupling and tighten the coupling bolts to the specified torque as nec- essary. 10. Fill out and submit all warranty documentation to FEDCO. Six (6) months after commissioning 1. Inspect pump alignment (refer to Final Pump Alignment).

  • Page 61: Service Policy

    FEDCO with the RMA clearly marked on the package. We need this number to ensure proper handling of the returned parts and supply of new parts, if needed. Ask FEDCO for details of the repair warranty. Parts will be replaced in accordance with the FEDCO warranty.

  • Page 62: Start-Up Record

    Flange Pipe Size (Inlet) __________, Gap __________ Flange Pipe Size (Discharge) __________, Gap __________ General Notes: _____________________________________________________________________________ _____________________________________________________________________________ _____________________________________________________________________________ _____________________________________________________________________________ _____________________________________________________________________________ This report has been filled out by: __________________________________Date: ___________ © Copyright 2018 Fluid Equipment Development Company | www.fedco-usa.com - 62 -...

  • Page 63: Overhaul Record

    Feed Flow: ____________________________ Suction Pressure to Pump: _________________ Discharge Pressure: _________________________ General Notes: _____________________________________________________________________________ _____________________________________________________________________________ _____________________________________________________________________________ _____________________________________________________________________________ _____________________________________________________________________________ _____________________________________________________________________________ _____________________________________________________________________________ Overhauled by: __________________________ Telephone: _____________________________ Fax: ________________________________ E-mail: ________________________________ © Copyright 2018 Fluid Equipment Development Company | www.fedco-usa.com - 63 -...

  • Page 64: Warranty Registration Form

    Series Warranty Registration Form THIS FORM MUST BE COMPLETED AND RETURNED TO FEDCO TO ACTIVATE YOUR WARRANTY COVERAGE. FEDCO will send confirmation of start of warranty coverage Please FAX this page to FEDCO to register your warranty. Retain the original for your future information.

  • Page 65: Msd Unit Operating Conditions

    _____________________________________________________________________________ _____________________________________________________________________________ _____________________________________________________________________________ _____________________________________________________________________________ _____________________________________________________________________________ _____________________________________________________________________________ _____________________________________________________________________________ _____________________________________________________________________________ _____________________________________________________________________________ _____________________________________________________________________________ _____________________________________________________________________________ _____________________________________________________________________________ _____________________________________________________________________________ _____________________________________________________________________________ _____________________________________________________________________________ _____________________________________________________________________________ © Copyright 2018 Fluid Equipment Development Company | www.fedco-usa.com © Copyright 2018 Fluid Equipment Development Company | www.fedco-usa.com - 65 - - 65 -...
  • Page 66 Monroe, MI 48162, USA Dubai, United Arab Emirates Email: sales@fedco-usa.com Telephone: Telephone: +1 (734) 241-3935 +971 (0)4 242 3856 Fax: Fax: 734-241-5173 +971 (0)4 242 3856 Email: sales@fedco-usa.com Email: sales@fedco-usa.com FEDCO Sales Office Service Center Revised April 10, 2018 2:09 PM...

This manual is also suitable for:

Msd-400 msd-270Msd-160Msd-200

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