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Buhler TC-Double 6111 X2 Original Instructions Manual

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Analysentechnik
Sample gas cooler
TC-Double (+) X2
Installation and Operation Instructions
Original instructions
BE440022
Bühler Technologies GmbH, Harkortstr. 29, D-40880 Ratingen
10/2018
Tel. +49 (0) 21 02 / 49 89-0, Fax: +49 (0) 21 02 / 49 89-20
E-Mail: analyse@buehler-technologies.com
Internet: www.buehler-technologies.com

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  • Page 1 Analysentechnik Sample gas cooler TC-Double (+) X2 Installation and Operation Instructions Original instructions BE440022 Bühler Technologies GmbH, Harkortstr. 29, D-40880 Ratingen 10/2018 Tel. +49 (0) 21 02 / 49 89-0, Fax: +49 (0) 21 02 / 49 89-20 E-Mail: analyse@buehler-technologies.com Internet: www.buehler-technologies.com...
  • Page 2 Bühler Technologies GmbH, Harkortstr. 29, D-40880 Ratingen Tel. +49 (0) 21 02 / 49 89-0, Fax: +49 (0) 21 02 / 49 89-20 Internet: www.buehler-technologies.com E-Mail: analyse@buehler-technologies.com Read this instruction carefully prior to installation and/or use. Pay at- tention particularly to all advises and safety instructions to prevent in- juries.

  • Page 3: Table Of Contents

    TC-Double (+) X2 Contents Introduction.............................................  3 Intended use .........................................  3 Overview .......................................... 3 Type plate .......................................... 4 Scope of delivery ........................................ 4 Ordering instructions ...................................... 5 1.5.1 TC-Double X2...................................... 5 1.5.2 TC-Double+ X2 ......................................  6 Safety instructions.........................................  7 Important notices........................................  7 General hazard warnings .................................... 8 Transport and storage ........................................
  • Page 4 TC-Double (+) X2 Heat exchanger........................................ 37 9.5.1 Heat exchanger description ................................ 37 9.5.2 Heat exchanger overview................................. 37 Dimensions (mm)...................................... 38 10 Attached documents ........................................ 39 Bühler Technologies GmbH BE440022 ◦ 10/2018...

  • Page 5: Introduction

    Standard applications Operation temperature 40 °C 50 °C 2 heat exchangers in series TC-Double 6111 X2 TC-Double 6112 X2 2 heat exchangers in series TC-Double+ 6111 X2 TC-Double+ 6112 X2 Additional components which every conditioning system should feature can optionally be integrated: –...

  • Page 6: Type Plate

    TC-Double (+) X2 1.3 Type plate Example: Manufacturer and address Type designation and voltage TC-Double 230 V, 50/60Hz, 390W Serial no., Item no. 101001081115 44966112121115000000 Blast protection markings FM18ATEX0012X II 3 G Ex ec nC IIC T4 Gc (Atex, IECex and US/Canada) IECEx FMG 18.0005X Ex ec nC IIC T4 Gc USA/Canada: CL I DIV 2 GP ABCD Tamb: 0°C to 60°C...

  • Page 7: Ordering Instructions

    4496 1 X 2 X X X X X X X X 0 0 0 Product Characteristic Gas cooler type TC-Double 6111 X2: Ambient temperature 40 °C TC-Double 6112 X2: Ambient temperature 60 °C Certifications for explosive areas Supply voltage...

  • Page 8: Tc-Double+ X2

    TC-Double (+) X2 1.5.2 TC-Double+ X2 The item number is a code for the configuration of your unit. Please use the following model key: 4496 1 X 2 X X X X X X X X 0 0 0 Product Characteristic Gas cooler type TC-Double+ 6111 X2: Ambient temperature 40 °C TC-Double+ 6112 X2: Ambient temperature 60 °C...

  • Page 9: Safety Instructions

    TC-Double (+) X2 2 Safety instructions 2.1 Important notices NOTICE The device is suitable for hazardous areas. This unit may only be used if: – The product is being used under the conditions described in the operating- and installation instructions, used according to the nameplate and for applications for which it is intended.

  • Page 10: General Hazard Warnings

    TC-Double (+) X2 Warning signs These instructions use the following warning signs: Warns of a general hazard General notice Warns of voltage Unplug from mains Warns not to inhale toxic gasses Wear respiratory equipment Warns of corrosive liquids Wear a safety mask Warns of explosive areas Wear gloves Warns of hot surfaces...
  • Page 11 TC-Double (+) X2 DANGER Toxic, corrosive gas/condensate Sample gas/condensate may be hazardous to health. a) If necessary, ensure a safe gas/condensate discharge. b) Always disconnect the gas supply when performing maintenance or repairs. c) Protect yourself from toxic/corrosive gasses/condensate when performing mainten- ance.

  • Page 12: Transport And Storage

    TC-Double (+) X2 3 Transport and storage Only transport the product inside the original packaging or a suitable alternative. The equipment must be protected from moisture and heat when not in use. It must be stored in a covered, dry and dust-free room at a temperature of -20 °C to 60 °C (-4 °F to 140 °F).

  • Page 13: Installation And Connection

    TC-Double (+) X2 4 Installation and connection 4.1 Installation site requirements The unit is only intended for wall-mounted use in enclosed areas. Adequate protection from the weather must be provided when used outdoors. Install the unit leaving enough room below the cooler to discharge the condensate. Leave room above for the gas supply. Be sure to maintain the approved ambient temperature.

  • Page 14: Sample Gas Pump Connection Gas Lines (Optional)

    TC-Double (+) X2 4.2.4 Sample gas pump connection gas lines (optional) On coolers ordered with attached sample gas pump these are already installed and wired. Add-on parts ordered at the same time are already installed and connected to the sample gas pump. Avoid mixed-material installation, i.e.

  • Page 15: Electrical Connections

    TC-Double (+) X2 The gas inputs are marked in red. On glass heat exchangers the correct position of the seal is important when connecting the gas lines (see image). The seal con- sists of a silicone ring with a PTFE sleeve. The PTFE side must face the glass thread. Glass PTFE 4.3 Electrical connections...

  • Page 16: Signal Outputs

    TC-Double (+) X2 Connection via plug The device is equipped with connectors according to EN 175301-803 for mains and status output. If the cables are mounted prop- erly, they cannot be interchanged. Please make sure that the connectors are remounted correctly after connecting the cable. The following figures show the pin assignment with respect to the numbers printed on the connector.
  • Page 17 TC-Double (+) X2 If the option “temperature signal” is built in, the unit has a signal output via the analogue output to indicate the actual cooler temperature. The temperature signal can be read via the panel plug (S3) using the M12x1 connector. This plug is located next to the moisture detector connectors at the top of the cooler.

  • Page 18: Operation And Control

    TC-Double (+) X2 5 Operation and control NOTICE The device must not be operated beyond its specifications. After switching on the cooler the block temperature will be displayed (block 1). The display will flash until the block temperature has reached the preset target value (± adjustable alarm range). The status contact is in the Alarm position. Once the target temperature range has been reached, the temperature will continuously be displayed and the status contact switches over.

  • Page 19: Use Of Menu Functions

    TC-Double (+) X2 5.2 Use of menu functions Brief description of the operating principle: The unit is operated using 5 keys. Their functions are: Button Section Functions Display – Switches from the measurement display to the main menu Menu – Selects the menu item displayed Enter –...

  • Page 20: Menu Navigation Overview

    TC-Double (+) X2 5.2.2 Menu navigation overview When pressing the OK button in normal mode, the display will show the prompt code if the menu is locked. Use the ▲ and ▼ buttons to enter the correct code and press OK. If an incorrect code or no code is entered, the menu will not be unlocked and you will not be able to access all menu items.
  • Page 21 TC-Double (+) X2 Display Main menu Submenu 1 Submenu 2 Parameter tcdo tEmP 5°C Display TC-Double Temperature Input Target temp. Cooling block 1 Temp. Heat exchanger 1 Device designation 2 . . . 20 °C A hi 3°C Settings menu Input Display Alarm hysteresis...

  • Page 22: Description Of Menu Functions

    TC-Double (+) X2 5.3 Description of menu functions 5.3.1 Main menu Peltier cooler TC-Double (tc.do) Display → tc. d o This will take you to the cooler target temperature and the tolerance range setting (alarm threshold). Global setting (ToP Settings) Display →...

  • Page 23: Submenu 1 (Global Settings)

    TC-Double (+) X2 upper alarm limit (alarm high) Display → Cooler → A hi Here you can set the upper threshold for the visual signal and the alarm relay. The alarm limit is set based on the cooler temperature setting. Parameter range: 1 °C to 7 °C (1.8 °F to 12.6 °F) Factory setting:...
  • Page 24 TC-Double (+) X2 Moisture detector sensitivity Display → → If moisture detectors are installed, the sensitivity can be reduced here. Parameter range: hi: high sensitivity Lo: low sensitivity non: no moisture detector Factory setting: Note: This menu will be hidden if the menu is locked. Moisture detector: automatic reset following moisture ingress Display →...
  • Page 25 TC-Double (+) X2 Restart Display → → rESt (rESt = restart) The device will restart, all settings are saved. All error messages will be reset. The moisture detector will be reset, irrespective of the settings in menus h. I tc h.

  • Page 26: Set Favourite Menu

    TC-Double (+) X2 Selection -> Output Signal Display → → → Select the type of output signal. Parameter range: Status output 4… 20 mA Status output 2…10 V Factory setting: Note: Disconnect meter before switching! This menu item is hidden if the keylock is enabled. Exit Submenu 2 Display →...

  • Page 27: Maintenance

    TC-Double (+) X2 6 Maintenance The basic version of the cooler requires no special maintenance. However, it may have different options depending on the cooler model. In this case the following maintenance must be per- formed regularly: – Optional peristaltic pump: Checking hoses (see chapter Replacing the hoses of the peristaltic pump (option)) –...

  • Page 28: Service And Repair

    TC-Double (+) X2 7 Service and repair This chapter contains information on troubleshooting and correction should an error occur during operation. Repairs to the unit must be performed by Bühler authorised personnel. Please contact our Service Department with any questions: Tel.: +49-(0)2102-498955 or your agent If the equipment is not functioning properly after correcting any malfunctions and switching on the power, it must be inspected by the manufacturer.

  • Page 29: Error Messages On The Display

    TC-Double (+) X2 7.1.1 Error messages on the display If an error occurs, the display will read "Err". Press the " " button to show the error number(s). Error messages will appear until the unit has been restarted or the error is cleared using the "Func" button. It can only be cleared if the cause for the error has been corrected.

  • Page 30: Safety Instructions

    TC-Double (+) X2 Status text Possible cause Action H2o.1 – Moisture alarm moisture detector 1 – Dry – Check condensate trap init – Initialisation phase – Wait PuMP – Pumps deactivated – Reactive pumps via menu Active Delta T control only: The block temperature –...

  • Page 31: Cleaning And Removal Of The Heat Exchanger

    TC-Double (+) X2 7.3 Cleaning and removal of the heat exchanger Heat exchangers only need to be replaced or maintained if clogged or damaged. If they are clogged, we recommend checking if using a filter will avoid future occurrences. – Close gas supply. –...

  • Page 32: Drying Of The Moisture Detector (Option)

    TC-Double (+) X2 7.6 Drying of the moisture detector (option) The moisture detector must be dried if moisture enters. – Close the gas supply. – Switch off and unplug the device. – Loosen the swivel nut for the moisture detector connection line and disconnect the line. –...

  • Page 33: Replacing The O-Ring On The Bypass Valve (Optional)

    TC-Double (+) X2 To assemble the sample gas pump, perform the steps in reverse order. When tightening the inlet and outlet valves be sure to ob- serve the required tightening torque of max. 1 Nm. CAUTION! Tightening the valves more will permanently deform the pump body, requiring replacement.

  • Page 34: Spare Parts And Accessories

    TC-Double (+) X2 7.11 Spare parts and accessories Please also specify the model and serial number when ordering parts. Upgrade and expansion parts can be found in our catalog. Available spare parts: Item no. Description 91 00 10 00 07 Display module MCD400 91 44 05 00 80 Connecting cable controller board display module, 400 mm...

  • Page 35: Disposal

    TC-Double (+) X2 8 Disposal The heat exchanger is charged with glycol-based coolant. Dispose of parts so as not to endanger the health or environment. Follow the laws in the country of use for disposing of elec- tronic components and devices as well as hazardous materials during disposal. BE440022 ◦...

  • Page 36: Appendices

    TC-Double (+) X2 9 Appendices 9.1 Gas Cooler Technical Data Gas Cooler Technical Data Ready for operation after max. 10 minutes Ambient temperature 5 °C to 60 °C Gas outlet dew temperature, preset: 5 °C Protection class IP 20 Housing Stainless steel, brushed Packaging dimensions approx.

  • Page 37: Flow Chart

    TC-Double (+) X2 Technical Data peristaltic pump CPdouble X2 Ambient temperature 0 °C to 50 °C Flow rate 0.3 L/h (50 Hz) / 0.36 L/h (60 Hz) with standard hose Vacuum inlet max. 0.8 bar Pressure inlet max. 1 bar Outlet pressure 1 bar Hose...

  • Page 38: Performance Curves

    TC-Double (+) X2 9.4 Performance curves The TC-Double 6111 (X2) is designed for ambient temperatures of up to 40 °C. The cooling capacity is adequate up to this temper- ature. The TC-Double 6112 (X2) on the other hand can be used in higher temperatures up to nominal 60 °C. Please note the avail- able cooling capacity.

  • Page 39: Heat Exchanger

    TC-Double (+) X2 9.5 Heat exchanger 9.5.1 Heat exchanger description The energy content of the sample gas and the required cooling capacity of the gas cooler is determined by three parameters: gas temperature ϑ , dew point τ (moisture content) and volume flow v. The outlet dew point rises with increasing energy content of the gas.

  • Page 40: Dimensions (Mm)

    TC-Double (+) X2 9.6 Dimensions (mm) (292.5) 88.5 179.5 Heat exchanger (optional) Peristaltic pump (optional) Sample gas pump (optional) Ø7 Bühler Technologies GmbH BE440022 ◦ 10/2018...

  • Page 41: Attached Documents

    TC-Double (+) X2 10 Attached documents – Declaration of conformity – Certificates – RMA - Decontamination Statement BE440022 ◦ 10/2018 Bühler Technologies GmbH...
  • Page 42 EU-Konformitätserklärung EU-declaration of conformity Hiermit erklärt Bühler Technologies GmbH, dass Herewith declares Bühler Technologies GmbH that die nachfolgenden Produkte den wesentlichen the following products correspond to the essential Anforderungen der Richtlinie requirements of Directive 2014/34/EU (Atex) in ihrer aktuellen Fassung entsprechen. in its actual version.
  • Page 43 CERTIFICATE OF CONFORMITY HAZARDOUS LOCATION ELECTRICAL EQUIPMENT PER CANADIAN REQUIREMENTS Certificate No: FM18CA0010X Equipment: TC-Standard X2; TC-Standard+ X2; TC-MIDI X2; TC MIDI+ (Type Reference and Name) X2; TC-Double X2 & TC-Double+ X2 Sample Gas Cooler Name of Listing Company: Bühler Technologies GmbH Address of Listing Company: Harkortstrasse 29 Ratingen, D-40880...
  • Page 44 SCHEDULE Canadian Certificate Of Conformity No: FM18CA0010X TC-MIDI and TC-Double Models: Non-incendive for Class I, Division 2, Groups A, B, C and D; T4 hazardous (classified) locations with an ambient temperature rating of 0°C of up to 60°C. The marking of the equipment shall include: TC-Standard Models: Class I Division 2, Groups A, B, C, D;...
  • Page 45 SCHEDULE Canadian Certificate Of Conformity No: FM18CA0010X = Status Outputs; 0 or 1 = Delta T control; 0 or 1 4496 212b2d2fgh0jkl0n0 TC-Standard+ X2 - Sample Gas Cooler (with 2 heat exchangers in series) = Gas cooler model: 1 or 2 = Supply voltage;...
  • Page 46 SCHEDULE Canadian Certificate Of Conformity No: FM18CA0010X Specific Conditions of Use: 1. When installed as Class I Division 2 equipment, the thermoelectric cooler shall be mounted within a tool-secured IP54 enclosure. Test and Assessment Procedure and Conditions: This Certificate has been issued in accordance with FM Approvals Canadian Certification Scheme. Schedule Drawings A copy of the technical documentation has been kept by FM Approvals.
  • Page 47 CERTIFICATE OF CONFORMITY HAZARDOUS (CLASSIFIED) LOCATION ELECTRICAL EQUIPMENT PER US REQUIREMENTS Certificate No: FM18US0021X C-Standard X2; TC-Standard+ X2; TC-MIDI X2; TC MIDI+ X2; Equipment: TC-Double X2 & TC-Double+ X2 (Type Reference and Name) Sample Gas cooler Name of Listing Company: Bühler Technologies GmbH Address of Listing Company: Harkortstrasse 29...
  • Page 48 SCHEDULE US Certificate Of Conformity No: FM18US0021X TC-MIDI and TC-Double Models: Non-incendive for Class I, Division 2, Groups A, B, C and D; T4 hazardous (classified) locations with an ambient temperature rating of 0°C to 60°C. The marking of the equipment shall include: TC-Standard Models: Class I Division 2, Groups A, B, C, D;...
  • Page 49 SCHEDULE US Certificate Of Conformity No: FM18US0021X = Gas cooler model: 1 or 2 = Supply voltage; 1, 2 or 4 f & g = Heat exchanger; 10, 15, 20, 25, 30, or 35 = Peristaltic Pumps; 0, 1, 3 j &...
  • Page 50 SCHEDULE US Certificate Of Conformity No: FM18US0021X 4496 611a2c1efghijkl000 Thermoelectric Cooler, TC-Double X2 = Gas cooler types 1 or 2 = Voltage; 1 or 2 = Heat exchangers; 10,15, 20,25,30, or 35 = Peristaltic pumps; 0, 2, or 4 = Sample gas pumps; 0, 1, or 2 = Moisture Detector/Filter;...
  • Page 51 IECEx Certificate of Conformity INTERNATIONAL ELECTROTECHNICAL COMMISSION IEC Certification Scheme for Explosive Atmospheres for rules and details of the IECEx Scheme visit www.iecex.com Certificate No.: IECEx FMG 18.0005X Issue No: 0 Certificate history: Issue No. 0 (2018-10-04) Status: Current Page 1 of 4 Date of Issue: 2018-10-04 Applicant:...
  • Page 52 IECEx Certificate of Conformity Certificate No: IECEx FMG 18.0005X Issue No: 0 Date of Issue: 2018-10-04 Page 2 of 4 Manufacturer: Bühler Technologies GmbH Harkortstrasse 29 Ratingen, D-40880 Germany Additional Manufacturing location(s): This certificate is issued as verification that a sample(s), representative of production, was assessed and tested and found to comply with the IEC Standard list below and that the manufacturer's quality system, relating to the Ex products covered by this certificate, was assessed and found to comply with the IECEx Quality system requirements.
  • Page 53 IECEx Certificate of Conformity Certificate No: IECEx FMG 18.0005X Issue No: 0 Date of Issue: 2018-10-04 Page 3 of 4 Schedule EQUIPMENT: Equipment and systems covered by this certificate are as follows: TC-Standard (+) (X2) 4496 21 abcdefghijklmno a = Quanity of heat exchangers; 1 or 2 b = Operating temperature;...
  • Page 54 IECEx Certificate of Conformity Certificate No: IECEx FMG 18.0005X Issue No: 0 Date of Issue: 2018-10-04 Page 4 of 4 4496 611 abcdefghijklmn a = Operating temperature; 40°C or 60°C; pre-cooling yes or no b = Application area c = Voltage; 2 d, e, f = Type of heat exchangers g = Type of peristaltic pumps h = Type of gas pumps...

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Tc-double x2 seriesTc-double

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