Define Instruments Merlin Quick Start Manual

Universal indicator
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Universal input
22V excitation
Smart, simple, USB powered setup
Optional relay outputs
Optional isolated analog output
Designed for harsh environments
Large 0.8" super-bright display
Flexible 32 point linearization table
General Description
The Merlin universal digital indicator accepts
analog inputs from a range of industrial sen-
sors, including: process, temperature, flow,
frequency, and voltage from 200mV to
300V. It features a wide range power supply
that suits both AC mains and 24V DC applica-
tions, and supplies the excitation required
for common sensors and transmitters.
The Merlin can be scaled into any engineer-
ing unit, and the result displayed on the
large 0.8" 4 digit super-bright LED display.
Auto ranging is available to increase the dy-
namic range of viewable data.
The Merlin R2A adds two Form A 3 Amp
relays for a variety of control and alarm
functions, and a 4-20mA active output for
retransmission to PLCs and SCADA systems.
Quick start
Hardware
Install (p6)
Copyright © 2017 Define Instruments
Software
Install (p7)
Universal Indicator
The unit boasts a 1 minute setup time using
the Define Toolbox configuration software.
All functions are explained expertly in the
dynamic sidebar help - perfect for the novice
starting out who can use it to learn about
industrial applications, or the expert who
wants to save commissioning time.
The Merlin has been designed for harsh in-
dustrial environments. With an IP65 sealed
bezel and extensive testing of noise effects
to and beyond CE requirements, the meter
provides a tough and reliable application
solution.
Software
Setup (p9)
Merlin
Wiring (p12)
MER-MAN-17V02 (0619)
1

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Summary of Contents for Define Instruments Merlin

  • Page 1 With an IP65 sealed bezel and extensive testing of noise effects The Merlin R2A adds two Form A 3 Amp to and beyond CE requirements, the meter relays for a variety of control and alarm...
  • Page 2: Table Of Contents

    5.3 - Back Panel ....... 13 ORDER CODES – UV – R2A Merlin Universal Output Voltage (Optional) Merlin Universal Indicator Universal Voltage 24–250V AC / 19.5–250V DC Output 2 x relay outputs, 1 x analog output (4–20mA) MER-MAN-17V02 (0619) Copyright © 2017 Define Instruments...
  • Page 3: Safety Notices

    SAFETY NOTICES For your safety and the prevention of damage to the Merlin unit and other equip- ment connected to it, please read complete instructions prior to installation and operation of the Merlin, and carefully observe all safety regulations and instruc- tions.
  • Page 4 Cutout area 1.77 x 3.62" ±.02 (45 x 92mm ±.5) Resolution 1μA Space behind panel 3.15" (80mm) minimum Temperature drift 30ppm/°C typical space required behind panel (includes space for connectors/wiring) Powered Self-powered (active) Weight 6.87oz (195g) MER-MAN-17V02 (0619) Copyright © 2017 Define Instruments...
  • Page 5: Display

    LEDs (R2A model only) IP65 sealed front bezel 1.3 - Case dimensions 22mm 91mm 62mm (3.58") (0.87") (2.44") (0.16") Connectors & wiring (1.89") (1.73") 95mm (3.74") 80mm (3.15") minimum depth required behind panel 107mm (4.21") Copyright © 2017 Define Instruments MER-MAN-17V02 (0619)
  • Page 6: Hardware Installation

    HARDWARE INSTALLATION 2.1 - Installation instructions The Merlin is designed to be mounted into From the front of the panel, insert the Merlin into the Panel Cutout. Holding an enclosed panel, and meets IP65 require- ments when properly installed. the unit in place, engage the Mounting...
  • Page 7: Software Installation

    USB powered programming (no power supply required!) and has been designed to simplify and speed up configuration. You must install ToolBox before connecting the Merlin to your computer. If you have already connected the meter using the Bridge Key, please disconnect it before continuing.
  • Page 8 (Fig 6). Click 'Close'. The installer will place an icon on your desktop for easy ac- cess to ToolBox. The downloaded .zip and .msi installer files are no longer needed, and may be deleted. Fig 6 MER-MAN-17V02 (0619) Copyright © 2017 Define Instruments...
  • Page 9: Software Configuration

    Merlin. This may cause loss of settings, or unexpected unit behaviour. CAUTION Not UL approved The Bridge Key is sold separately to the Merlin and has not been certified for UL. Copyright © 2017 Define Instruments MER-MAN-17V02 (0619)
  • Page 10: Using Toolbox

    Merlin universal indicator. To set up your indicator, only the Bridge Key is required - you do not need to supply power. ToolBox features a comprehensive help panel that will guide you through the setup of your Merlin universal indicator. Helpful hints and explanations will appear when you adjust a setting using the ToolBox controls.
  • Page 11: Toolbox Interface Overview

    Control Area. ToolBox will not allow you to browse appear in this panel as you to a new tab in the Main Navigation with unap- configure your meter. plied changes to your configuration. Copyright © 2017 Define Instruments MER-MAN-17V02 (0619)
  • Page 12: Wiring

    The Merlin not only meets CE noise require- the power devices. For example, increas- ments, but surpasses them in many tests. ing the control box distance from 6" to (For full details and test results, please see 12"...
  • Page 13: Back Panel

    See 5.3B, pins 7–8 The Merlin features a wide range Power Supply that suits both AC mains and 24V DC applications. The Merlin uses a full bridge rectifier, so it is not sensitive to polarity for DC power inputs. POWER 24–250V...
  • Page 14: Sensor Input

    If not, hazardous live voltage may be present on the User Input and the User Input common terminals. Appropriate considerations must then be given to the potential of the User Input common with respect to earth common. MER-MAN-17V02 (0619) Copyright © 2017 Define Instruments...
  • Page 15: Input Types

    -50°C (-58°F) 1760°C (3200°F) ture range and environment. The most -50°C (-58°F) 1760°C (3200°F) common thermocouple types for general purpose applications are J and K type. -200°C (-328°F) 400°C (752°F) -200°C (-328°F) 1300°C (2372°F) Copyright © 2017 Define Instruments MER-MAN-17V02 (0619)
  • Page 16: Rtd Input

    Pt represents platinum (the dominant metal in its construction), and 100/ 1000 is the resistance in ohms at 0°C. Link Supported RTD types/ranges Pt100 -200°C (-328°F) 320°C (608°F) RTD 2 Wire PT100/1000 Pt1000 -200°C (-328°F) 320°C (608°F) MER-MAN-17V02 (0619) Copyright © 2017 Define Instruments...
  • Page 17: Ntc Input

    Supported NTC types/ranges that covers inter operability between dif- 10K Beta 3984 -55°C (-67°F) 125°C (257°F) ferent thermistor manufacturers. 10K Beta 3435 -50°C (-58°F) 110°C (230°F) Copyright © 2017 Define Instruments MER-MAN-17V02 (0619)
  • Page 18: Current Input

    This configura- tion is ideal for when there is a long dis- tance between the sensor and the meter. + Signal 0/4-20mA Supply +22V DC 25mA max 2 Wire 4−20mA Loop Powered Transmitter MER-MAN-17V02 (0619) Copyright © 2017 Define Instruments...
  • Page 19: Voltage Input

    PLCs. It tronic apparatus that provide this output. would normally be scaled into engineering units by the meter. −200mV to 1V DC ±10V DC Copyright © 2017 Define Instruments MER-MAN-17V02 (0619)
  • Page 20 −10 to 30V DC 0−300V DC CAUTION Risk of electric shock Exercise extreme caution when handling high voltage inputs. CAUTION Rated voltage between pins 5 & 6 and earth is 300V DC max. MER-MAN-17V02 (0619) Copyright © 2017 Define Instruments...
  • Page 21: Digital Pulse

    RPM by programming the unit with the pulses per revolution value. P.N.P Open The meter can also provide up to 25mA to Collector Output power a 3 wire NPN proximity sensor. NB: DOES NOT SUPPORT PNP 3 WIRE! Copyright © 2017 Define Instruments MER-MAN-17V02 (0619)
  • Page 22: Potentiometer Input

    ToolBox Potentiometer software. Med (1−4k ) These ranges must be calibrated using the two point calibration method. Potentiometer Potentiometer High (4−20k ) Low (<1k ) MER-MAN-17V02 (0619) Copyright © 2017 Define Instruments...
  • Page 23: Ac Current Sensor

    Instruments AC current sensor. Set the jumper on the top of the current sensor to the desired current range, as shown (right). AC Current Sensor AC Current 4−20mA Sensor Powered by the 0−10V Signal powered Merlin Copyright © 2017 Define Instruments MER-MAN-17V02 (0619)
  • Page 24: Maintenance & Service

    Check your sensor wiring. If the sensor wiring is correct, check the signal level. For further assistance, please contact technical support using the contact details listed at the end of this document. MER-MAN-17V02 (0619) Copyright © 2017 Define Instruments...
  • Page 25: Service

    APPENDIX A - EMC TEST RESULTS The Merlin has been designed to cope with large EMC disturbances. This has been achieved by constantly testing and improving filtering and layout techniques over many years. The Merlin offers superior R.F. filtering on all inputs, outputs and power supplies, when compared to most competing products.
  • Page 26 During testing, temporary degradation, or loss of performance or function which is self-recovering. Note: Stated performance by the manufacturer will have an additional error of less than 0.2% of full scale range due to EMC influence. MER-MAN-17V02 (0619) Copyright © 2017 Define Instruments...
  • Page 27: B - Appendix B - Warranty

    Define Instruments’s obligations under In no case shall Define Instruments’s liabil- this warranty are limited to replacement or ity exceed the original purchase price. The repair, at its option, at its factory, of any...
  • Page 28 PO Box 245 Westpark Village, www.defi neinstruments.com Auckland 0661, New Zealand Ph: +64 (9) 835 1550 South Africa (Pretoria) Fax: +64 (9) 835 1250 sales@defi neinstruments.co.za sales@defi neinstruments.co.nz www.defi neinstruments.co.za www.defi neinstruments.co.nz Merlin 1.05-0202 Revision Code: MER-MAN-15V04 Date Code: 151005...

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