Define Instruments Merlin Manual

Universal indicator
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Universal input
22V excitation
Smart, simple, USB powered setup
Optional relay outputs
Optional isolated analogue output
Designed for harsh environments
Large 0.8" super-bright display
Flexible 32 point linearization table
General Description
The Merlin universal digital indicator accepts
analogue inputs from a range of industrial
sensors, including: process, temperature,
fl ow, frequency, and voltage from 200mV to
300V. It features a wide range power supply
that suits both AC mains and 24V DC appli-
cations, and supplies the excitation required
for common sensors and transmitters.
The Merlin can be scaled into any engineer-
ing unit, and the result displayed on the
large 0.8" 4 digit super-bright LED display.
Auto ranging is available to increase the dy-
namic range of viewable data.
The Merlin R2A adds two Form A 3 Amp
relays for a variety of control and alarm
functions, and a 4-20mA active output for
retransmission to PLCs and SCADA systems.
Quick start
Hardware
Install (p6)
Copyright © 2014 Defi ne Instruments
The unit boasts a 1 minute setup time using
the Defi ne Toolbox confi guration soft ware.
All functions and features are explained ex-
pertly in the dynamic sidebar help - perfect
for the novice starting out who can use it to
learn about industrial sensors and applica-
tions, or the expert who wants to save com-
missioning time.
The Merlin has been designed for harsh in-
dustrial environments. With NEMA 4X/IP65
sealed bezel and extensive testing of noise
eff ects to and beyond CE requirements, the
meter provides a tough and reliable applica-
tion solution.
Soft ware
Install (p7)
Merlin
Universal Indicator
Soft ware
Setup (p9)
MER-MAN-14V01 (1002)
1
Wiring (p12)

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Summary of Contents for Define Instruments Merlin

  • Page 1 With NEMA 4X/IP65 sealed bezel and extensive testing of noise The Merlin R2A adds two Form A 3 Amp eff ects to and beyond CE requirements, the relays for a variety of control and alarm...
  • Page 2: Table Of Contents

    A - Appendix A - EMC Test Results ..25 5.2 - EMC Installation Guidelines ..12 B - Appendix B - Warranty & ....27 5.3 - Back Panel ....... 13 User's Responsibility ORDER CODES – UV – R2A Merlin Universal Output Voltage (Optional) Merlin Universal Indicator Universal Voltage 24–250V AC / 19.5–250V DC...
  • Page 3: Safety Notices

    SAFETY NOTICES For your safety and the prevention of damage to the Merlin unit and other equipment con- nected to it, please read and carefully observe all safety regulations and instructions. Use of this instrument in a manner not specifi ed by the manufacturer may compromise the protec- tion provided by the instrument.
  • Page 4: Display

    OPTIONAL User input Altitude Up to 2,000m One user input is available on R2A model Certifi cations & compliances only. It can be programmed as a manual relay reset switch or a latching switch EN 61326-1 Immunity to Industrial Locations Max continuous input 20V DC Emission CISPR 11 Class A (EN 61326) Isolation to sensor input common...
  • Page 5: Case Dimensions

    1.3 - Case dimensions 22mm 91mm 62mm (3.58") (2.44") (0.87") (0.16") Connectors & wiring (1.89") (1.73") 95mm (3.74") 80mm (3.15") minimum depth required behind panel 107mm (4.21") Copyright © 2014 Defi ne Instruments MER-MAN-14V01 (1002)
  • Page 6: Hardware Installation

    HARDWARE INSTALLATION 2.1 - Installation instructions The Merlin is designed to be mounted into From the front of the panel, insert the an enclosed panel, and meets NEMA 4X/ Merlin into the Panel Cutout. Holding IP65 requirements when properly installed.
  • Page 7: Software Installation

    SOFTWARE INSTALLATION ToolBox off ers a smart, no-fuss setup experience for your Merlin universal indicator. It features USB powered programming (no power supply required!) and has been designed to simplify and speed up confi guration. You must install ToolBox before connecting the Merlin to your computer. If you have already connected the meter using the Bridge Key, please disconnect it before continuing.
  • Page 8 The ToolBox setup wizard will launch. Click 'Next' to get started. The wizard will also ask for confi rmation that you wish to begin the installation. Click 'Next' to continue. The wizard will prompt you to select an installation folder. You may accept the default installation folder, or select an alternative location by...
  • Page 9: Soft Ware Confi Guration

    SOFTWARE CONFIGURATION USING TOOLBOX 4.1 - Bridge Key Install the ToolBox soft ware (see Section 3) before connecting the Merlin to your PC. Then connect the Merlin to your computer's USB port using the Bridge Key (supplied sepa- rately), as shown below. The interface cable connects to the USB programming jack on the unit's back panel (see 5.3D).
  • Page 10: Using Toolbox

    4.2 - Using ToolBox The ToolBox soft ware enables full confi guration of your Merlin universal indicator. To set up your indicator, only the Bridge Key is required - you do not need to supply power. ToolBox features a comprehensive help panel that will guide you through the setup of your Merlin universal indicator.
  • Page 11: Toolbox Interface Overview

    4.3 - ToolBox interface overview Main Navigation Tabs Input/Output, Setpoints, and Advanced confi guration pages. (ToolBox will detect your meter outputs and will only display relevant tabs.) Control Area Connection Panel Main control area for confi guring your meter. Connect/disconnect buttons Any changes made in this area will bring up Connection status the Apply Bar (see below)
  • Page 12: Wiring

    For example, increas- ing the control box distance from 6” to The Merlin not only meets CE noise require- 12” from the noise source will reduce ments, but surpasses them in many tests. the noise seen by the control box by a (For full details and test results, please see factor of 4.
  • Page 13: Back Panel

    5.3 - Back panel The back panel of the Merlin may have up to fi ve screw terminals (A, B, C, E & F) and one USB programming jack (D). Ports C, E and F are installed on the R2A model only.
  • Page 14: Sensor Input

    5.5 - Sensor input See 5.3A, pins 1–6 The Sensor Input terminal can be wired to suit numerous input types. See Section 6 for input wiring, or refer to the ToolBox help panel as you are confi guring the unit. 5.6 - Analogue output (If installed) See 5.3C, pins 9–10...
  • Page 15: Input Types

    INPUT TYPES CAUTION Risk of electric shock. Dangerous and lethal voltages may be present on the terminals of the meter. Please take appropriate precautions to ensure safety. CAUTION Risk of danger. The sensor input can potentially fl oat to dangerous and unexpected volt- ages depending on what external circuit it is connected to.
  • Page 16: Rtd Input

    6.2 - RTD input RTD input Pt100 or Pt1000 DIN 3-wire Sensor current 0.3mA nominal type (2-wire can be used with off set trim) Sensor break output drive Pt100 lead wire resistance 50Ω/wire max. Function high upscale/low downscale 0.02% FSO off set error per Ω of lead resist- Accuracy Better than 0.2°C ance mismatch Temperature drift <0.007°C/C...
  • Page 17: Ntc Input

    6.3 - NTC input NTC -50 to 125°C (various thermistors) Accuracy Better than 0.4°C Sensor types 10K Beta 3984/3435 Temperature drift <50ppm/°C Response time 100msec Temperature (NTC) NTC (Negative Temperature Coeffi cient), is a particular type of thermistor. NTC's are popular in the HVAC industry due to their low cost, but have a limited temperature range which makes them less popular in general industry.
  • Page 18: Current Input

    6.4 - Current input Range 0/4–20.000mA Linearity and repeatability <±0.02% FSO typical USB prog zero 0–±99% of span Temperature drift <50ppm/°C Field prog span 1μA–24mA DC Response time 100msec Input resistance 10Ω Max over-range 50mA DC continuous 0/4–20mA DC 0/4–20mA DC, 3 or 4 wire transmitter 0/4–20mA DC is the most commonly used The meter can provide up to 25mA to analogue signal in industry, and is univer-...
  • Page 19: Voltage Input

    6.5 - Voltage input Ranges ±200mV, – 200mV to 1V, 0–10V, Linearity and repeatability – ±10V, 10 to 30V, 0–300V <±0.02% FSO typical USB prog zero 0–±99% of span Temperature drift <50ppm/°C USB prog span 95% of FSO Response time 100msec Input resistance 1MΩ...
  • Page 20 -10 to 30V DC 0–300V DC This is a general purpose voltage measur- This higher voltage general purpose range ing range, typically used to measure bat- is typically used to measure battery volt- tery voltages, power supply outputs etc. ages, power supply outputs, etc. CAUTION Risk of electric shock Exercise extreme caution when...
  • Page 21: Digital Pulse

    6.6 - Digital pulse Frequency range 0–2000.0Hz Soft ware modes General frequency, Flow rate (pulse), or RPM (pulse) Sensors Open collector (NPN, PNP) Linearity and repeatability 0.05% Excitation +22V DC, 25mA max Temperature drift <50ppm/°C Response time 100msec General frequency mode NPN open collector output General Frequency mode allows an NPN or PNP input (up to 2KHz) to be measured...
  • Page 22: Potentiometer Input

    6.7 - Potentiometer input Potentiometer input 3-wire Field prog span 0.1–100% Excitation voltage Variable Linearity and repeatability <±0.05% FSO typical Potentiometer resistance <1kΩ low pot; 1–4kΩ med pot; 4–20kΩ high pot Response time 100msec Field prog zero 0–90% of span Temperature drift <50ppm/°C 3 wire potentiometer A 3 wire potentiometer is typically used...
  • Page 23: Ac Current Sensor

    6.8 - AC current sensor Sensor type Current transformer (Defi ne Power supply Instruments ACCS-420/010) ACCS-420 = Loop powered, 15–36V DC ACCS-010 = Self powered Amperage range Header selectable 100/150/200A; Overload 175/300/400A Accuracy 1% of full scale respectively (continuous) Response time 250ms (10–90%) Output (Representing 0–100% of full scale Isolation voltage 2,000V input range)
  • Page 24: Maintenance

    MAINTENANCE 7.1 - Calibration The meter has been fully calibrated at the factory, and can be recalibrated in soft ware using Defi ne ToolBox (see Section 4). Scaling to convert the input signal to a desired display value is also done using ToolBox. If the meter appears to be indicating incorrectly or inaccurately, refer to troubleshooting before attempting to calibrate the meter.
  • Page 25: A - Appendix A - Emc Test Results

    APPENDIX A - EMC TEST RESULTS The Merlin has been designed to cope with large EMC disturbances. This has been achieved by constantly testing and improving fi ltering and layout techniques over many years. The Merlin off ers superior R.F. fi ltering on all inputs, outputs and power supplies, when compared to most competing products.
  • Page 26 Performance Criteria Performance Criterion A During testing, normal performance within the specifi cation limits. Performance Criterion B During testing, temporary degradation, or loss of performance or function which is self-recovering. Note: Stated performance by the manufacturer will have an additional error of less than 0.2% of full scale range due to EMC infl uence.
  • Page 27: B - Appendix B - Warranty

    APPENDIX B - WARRANTY & USER'S RESPONSIBILITY Warranty Defi ne Instruments warrants that its prod- The warranty shall not apply to any equip- ucts are free from defects in material and ment which shall have been repaired or workmanship under normal use and ser- altered, except by Defi ne Instruments, or vice for a period of one year from date of which shall have been subjected to misuse,...
  • Page 28 PO Box 245 Westpark Village, 079 785 8119 Auckland 0661, New Zealand Email: dylan.swartz@defi neinstruments.co.za +64 (9) 835-1550 | Aus: 1800 810-820 www.defi neinstruments.co.za Fax: +64 (9) 835-1250 Email: rolla@defi neinstruments.com www.defi neinstruments.com Merlin 1.01-0126 Revision Code: MER-MAN-14V01 Date Code: 141002...

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