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Parts & Service
Big Vac
72-000-A
SN: 72198
October 2009
Product Support:
Hwy SS & Poplar Ave; Cameron WI 54822
1-800-891-9435
productsupport@smithco.com

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  • Page 1 Parts & Service Big Vac 72-000-A SN: 72198 October 2009 Product Support: Hwy SS & Poplar Ave; Cameron WI 54822 1-800-891-9435 productsupport@smithco.com...
  • Page 2: Table Of Contents

    CONTENTS Introduction .......... 1-10 Introduction ................... 1-4 Introduction .................. 1 Safe Practices ................2 PTO Safety Warnings ..............3 Specifications ................4 Optional Equipment ..............4 Service ..................5-11 Maintenance ................5-6 Overloading Debris Hopper and Vacuum Housing Wear ....7 Service Chart ................
  • Page 3: Introduction

    INTRODUCTION Thank you for purchasing a product. Read this manual and all other manuals pertaining to the Big Vac carefully as they contain safety, operating, assembly and maintenance instructions. Failure to do so could result in personal injury or equipment damage. Keep manuals in a safe place after operator and maintenance personnel have read them.
  • Page 4: Safe Practices

    SAFE PRACTICES 1. It is your responsibility to read this manual and all publications associated with this machine (engine, accessories and attachments). 2. Never allow anyone to operate or service the machine or its attachments without proper training and instructions. Never allow minors to operate any equipment. 3.
  • Page 5: Pto Safety Warnings

    PTO SAFETY WARNINGS 1. Always disengage the PTO, shut off engine and remove the keys before leaving the tractor seat. 2. Keep the tractor's master shield in place at all times. 3. Missing or damaged shielding is the main reason for driveline entanglement. Keep All Guards on and in good condition.
  • Page 6: Specifications

    SPECIFICATIONS FOR BIG VAC WEIGHTS AND DIMENSIONS Length 180" (458 cm) Width 84" (214 cm) Height 87" (221 cm) Weight 3500 lb (1588 kg) SOUND LEVEL At Ear Level 92 dB (Use ear protection while operating) PTO SHAFT Maximum RPM TIRES &...
  • Page 7: Service

    MAINTENANCE Before servicing or making adjustments to machine, stop engine on tow vehicle and remove key from ignition. Use all procedures and parts prescribed by the manufacturer's. Read the engine manual before operation. LUBRICATION Use No. 2 General Purpose Lithium Base Grease and lubricate DAILY. The Big Vac has 19 to 25 grease fit- tings, depending on what sweeper head you are using.
  • Page 8 MAINTENANCE (CONTINUED) TIRE PRESSURE Caution must be used when inflating a low tire to recommended pressure. Over inflating can cause tires to explode. Tires on the machine should be 18 psi (1.3 bar), castor wheels should be 20 psi (1.4 bar). Improper inflation will reduce tire life considerably.
  • Page 9: Overloading Debris Hopper And Vacuum Housing Wear

    4. Collection of aerifier cores causes extreme wear on the liner (and if unchecked, on the housing). 5. Caution users that, while Smithco Sweeper-Vacs do an excellent job collecting cores, the lining (and the housing) will wear quickly in such use.
  • Page 10: Service Chart

    SERVICE CHART Before servicing or making adjustments to the machine, stop engine, set park break, block wheels and remove key from ignition. Follow all procedures and ONLY use parts prescribed by the manufacturer. Read the engine manual before maintenance. ¤£ Engine O il Engine O il Filter Engine for Leaks and Loos e Parts ‡...
  • Page 11: End User's Service Chart

    END USER'S SERVICE CHART ¤£ Engine Oil Engine Oil Filter Engine for Leaks and Loose Parts ‡ Air Cleaner (Paper Element) ‡ Air-Cleaner (Foam Element every 25 hours) Spark Plugs (Clean and Gap/Replace) Valve Clearance Idle Speed ‡ Cooling System Belts and Hoses * Tire Pressure Visual Inspection of Tires...
  • Page 12: Adjustments

    ADJUSTMENTS ADJUSTMENT OF BELT TENSIONER There are four maximum belt tensioners on the Big Vac. Two control the tension on the belts on the blower housing, one each on the finger reel and the thatcher reel. The proper tension of the idler should be 12 to 15 as per the gauge (A) on the side of the tightener.
  • Page 13: Storage

    ADJUSTMENTS CASTOR WHEELS The castor wheel height spacers are quick spacers meaning they have a slot cut out of them. The castor fork shaft has two flats on it near the bottom. To re- move the quick spacers (A) lift up on the castor wheel (C) and remove lynch pin (B).
  • Page 14: Diagrams

    HYDRAULIC DRAWING...
  • Page 15: Parts

    HYDRAULIC PARTS LIST REF# PART# DESCRIPTION QUANTITY 72-079 Suction Hose 18-276 Tee Fitting 1 72-146 Filter 60-334 Filter Element (replacement only) 72-096 Hydraulic Tank 18-204 Elbow 72-065 Hydraulic Hose 72-040 Cylinder 72-040-01 Seal Kit 72-040-02 Pin with Clips (part of 72-040) 72-064 Hydraulic Hose 72-066...
  • Page 16: Big Vac Main

    BIG VAC MAIN DRAWING...
  • Page 17 BIG VAC MAIN PARTS LIST REF# PART# DESCRIPTION QUANTITY HCP-12-175 Clevis Pin HP-18-100 Cotter Pin 72-110 Hopper Chute 72-111 Middle Chute 72-108 Reel Lift Cross Bar HB-12-13-125 Bolt - 13 x 1 HNTL-12-13 Lock Nut - 13 72-081 Vacuum Housing 72-109 Blower Chute 72-096...
  • Page 18 CONTROL PANEL DRAWING...
  • Page 19: Control Panel

    CONTROL PANEL PARTS LIST REF# PART# DESCRIPTION QUANTITY 72-120 Adjustment Leg HB-38-16-250 Bolt - 16 x 2 HNTL-38-16 Lock Nut - 16 72-121 Control Panel Leg HB-14-20-200 Bolt - 20 x 2 HW-14 Washer HNFL-14-20 Flange Whiz Lock Nut - 20 HB-14-20-150 Bolt - 20 x 1...
  • Page 20: Oil Tank

    OIL TANK DRAWING...
  • Page 21 OIL TANK PARTS LIST REF # PART # DESCRIPTION QUANTITY 1† 72-185 Hydraulic Double Pump 78-413-01 Front Pump Seal Kit 72-185-01 Rear Pump Seal Kit 18-331 Adapter 18-265 Elbow 78-237 HSSHS-38-16-063 Set Screw -16 x (part of 78-237) HWK-316-063 Woodruff Key 72-033 Pulley 18-346...
  • Page 22: Blower Housing

    BLOWER HOUSING DRAWING...
  • Page 23 BLOWER HOUSING PARTS LIST REF# PART# DESCRIPTION QUANTITY HP-18-200 Cotter Pin HNAT-114-12 Thick Axle Nut 1 - 12 72-083 Balanced Fan HB-12-13-125 Bolt - 13 x 1 HNTL-12-13 Lock Nut - 13 72-094 Blower Shaft HKSQ-14-100 Square Key HRR-150 Retaining Ring 1 72-156 Blower Lining 9 x 62 18-339...
  • Page 24: Vacuum Housing Belts And Tensioners

    VACUUM HOUSING, BELTS AND TENSIONER DRAWING...
  • Page 25 VACUUM HOUSING, BELTS AND TENSIONER PARTS LIST REF# PART# DESCRIPTION QUANTITY HP-18-100 Cotter Pin HMB-12-14 Machine Bushing x 14GA 72-132 Spring 78-293 Cover Plate 72-081 Vacuum Housing HNFL-38-16 Flange Whiz Lock Nut HBFL-38-16-075 Flange Bolt - 16 x 25-120 Handle Grip HBFL-516-18-075 Flange Bolt -18 x...
  • Page 26 HOPPER DRAWING...
  • Page 27: Hopper

    HOPPER PARTS LIST REF # PART # DESCRIPTION QUANTITY 72-106 Left Hopper Side Frame HB-14-20-250 Bolt ¼ -20 x 2 HNFL-14-20 Flange Whiz Lock Nut ¼ -20 72-115 Hopper Front HSDPS-14-075 Stainless Pan Head Drill Screw ¼ x ¾ 72-110 Hopper Chute 72-145 Hopper Chute Lining...
  • Page 28: 72-151 Hydraulic Valve

    72-151 HYDRAULIC VALVE DRAWING...
  • Page 29 72-151 HYDRAULIC VALVE PARTS LIST REF# PART# DESCRIPTION QUANTITY 33-066-27 Detent Housing 33-066-17 Detent Plunger 33-066-29 Spring 33-066-19 Set Screw – 24 x 33-066-18 Washer 72-151 Hydraulic valve 18-244 Male Elbow 72-151-01 Valve Handle Kit 33-066-08 Ball Knob 33-066-02 Spool 33-066-05 Quad Ring 33-066-06...
  • Page 30: 78-416 3 Bank Hydraulic Valve

    78-416 3-BANK HYDRAULIC VALVE DRAWING...
  • Page 31 78-416 3-BANK HYDRAULIC VALVE PARTS LIST REF# PART# DESCRIPTION QUANTITY 78-416-01 Body (complete with spacer and check valve) 78-415-02 Spool HDM10 78-415-03 O-Ring Seal 78-415-04 Flanged Washer HDM10 78-415-05 Spacer 78-415-06 A Type Spool HDS11 78-415-11 Positioner HDM10 78-415-08 Plug 78-415-09 Lever Group HDS11 78-415-10...
  • Page 32: 72-048 Axle

    72-048 AXLE DRAWING 72-202 PTO SHAFT DRAWING...
  • Page 33: Parts

    72-048 AXLE PARTS LIST REF # PART # DESCRIPTION QUANTITY 72-194 Axle (includes all items listed below except #10) 33-073 Hub Assembly (includes all * items listed below) HNAR-100-14 Slotted Jam Nut 1-14 HP-18-200 Cotter Pin 33-073-02 Dust Cap 78-119 Outer Bearing HNL-12-20 Lug Nut...
  • Page 34: Accessories

    72-001 COMBINATION SWEEPER - VERTICUT HEAD DRAWING...
  • Page 35 72-001 COMBINATION SWEEPER - VERTICUT HEAD PARTS LIST REF# PART# DESCRIPTION QUANTITY 72-090 Anti-Scalp Roller HNTL-34-10 Top Lock Nut - 10 72-114 Left Roller Bracket 72-053 Quick Spacer " 72-136 Quick Spacer 10GA 18-223 Flange Bushing (part of 72-112) HG-14-28-180 Grease Fitting - 28 x 180°...
  • Page 36 72-001 COMBINATION SWEEPER - VERTICUT HEAD DRAWING...
  • Page 37 72-001 COMBINATION SWEEPER - VERTICUT HEAD PARTS LIST REF# PART# DESCRIPTION QUANTITY HMB-12-14 Machine Bushing x 14GA HSTP-14-20-075 Phillip Machine Screw - 20 x 78-274 Cage Nut 72-056 Belt Guard 13" 72-057 Belt Guard 15" 78-431 78-425 Pulley 72-038 Belt 78-430 Pulley 72-037...
  • Page 38 72-001 COMBINATION SWEEPER - VERTICUT REEL DRAWING...
  • Page 39 72-001 COMBINATION SWEEPER - VERTICUT REEL PARTS LIST REF# PART# DESCRIPTION QUANTITY 72-074 Hydraulic Hose 39" 72-075 Hydraulic Hose 48" 72-043 Male Quick Coupler 72-091 Finger Clamp 14 " 78-297 Finger Clamp 10" 78-327 Finger Clamp 10 " 78-287 Finger Clamp 13" 72-092 Finger Clamp 16"...
  • Page 40: 72-002 Rubber Finger Sweeper Head

    72-002 RUBBER FINGER SWEEPER HEAD DRAWING...
  • Page 41 72-002 RUBBER FINGER SWEEPER HEAD PARTS LIST REF# PART# DESCRIPTION QUANTITY HNTL-34-10 Lock Nut - 10 78-012 Tire and Wheel 78-012-01 Bearing 2 per Wheel (part of 78-012) 72-135 Castor Wheel Spacer HB-34-10-800 Bolt - 10 x 8 78-322 Brush HB-14-20-075 Bolt - 20 x...
  • Page 42 72-002 RUBBER FINGER SWEEPER HEAD DRAWING...
  • Page 43 72-002 RUBBER FINGER SWEEPER HEAD PARTS LIST REF# PART# DESCRIPTION QUANTITY 78-224 Belt Tensioner HBM-10-1.50-30 Metric Bolt 10 - 1.50 x 30 (part of 78-224) HWLM-10 Metric Lockwasher 10 (part of 78-224) 16-013 Idler pulley 76-275 Spacer (part of 78-224) 72-056 Belt Guard HSTP-14-20-075...
  • Page 44: 72-005 Brush Reel Sweeper Head With 72-006 Brush Only

    72-005 BRUSH REEL SWEEPER HEAD DRAWING...
  • Page 45 72-005 BRUSH REEL SWEEPER HEAD PARTS LIST REF# PART# DESCRIPTION QUANTITY HNTL-34-10 Lock Nut - 10 78-012 Tire and Wheel 78-012-01 Bearing 2 per Wheel (part of 78-012) 72-135 Castor Wheel Spacer HB-34-10-800 Bolt - 10 x 8 78-322 Brush HB-14-20-075 Bolt - 20 x...
  • Page 46 72-005 BRUSH REEL SWEEPER HEAD DRAWING...
  • Page 47 72-005 BRUSH REEL SWEEPER HEAD PARTS LIST REF# PART# DESCRIPTION QUANTITY 78-224 Belt Tensioner HBM-10-1.50-30 Metric Bolt 10 - 1.50 x 30 (part of 78-224) HWLM-10 Metric Lockwasher 10 (part of 78-224) 16-013 Idler pulley 76-275 Spacer (part of 78-224) 72-056 Belt Guard HSTP-14-20-075...
  • Page 48: 72-004 Over-The-Road Towing Package

    72-004 OVER-THE-ROAD TOWING PACKAGE DRAWING...
  • Page 49 72-004 OVER-THE-ROAD TOWING PACKAGE PARTS LIST REF# PART# DESCRIPTION QUANTITY 72-172 Surge Brake Mount HB-58-11-500 Bolt - 11 x 5 HNTL-58-11 Top Lock Nut HB-716-14-125 Bolt - 14 x 1 HNCL-716-14 Center Lock Nut - 14 72-168 Safety Chain 32" 72-173 Surge Brake 78-240...
  • Page 50 TOWING SAFETY WARNINGS 1. Connect safety chains properly EVERY TIME YOU TOW. Cross chains under coupler. Attach securely to the hitch or tow vehicle so they can’t bounce loose. Leave only enough slack to permit full turning. Too much slack may prevent chains from maintaining control if other connections separate. Don’t let chains drag on the road.
  • Page 51 NOTES...
  • Page 52: 72-003 Hand Held Vacuum Hose

    72-003 HAND HELD VACUUM HOSE DRAWING FRONT VIEW HOLE LOCATION...
  • Page 53 72-003 HAND HELD VACUUM HOSE PARTS LIST REF# PART# DESCRIPTION QUANTITY 18-340 Hose Clamp 78-354 Hose Handle 15-019 Round Grip 72-142 Hose Hanger HB-14-20-175 Bolt ¼ - 20 x 1 HNFL-14-20 Flange Whiz Lock Nut ¼ - 20 8970-300 Vacuum Hose Hopper Right Side Hopper Front 78-314...
  • Page 54 INSTALLATION INSTRUCTIONS You will need two people and the tailgate open with an empty hopper and the machine not operating. 1. Drill (4) holes in front panel (Ref 7) to the left side, see drawing. Start with the top left hole at 19 inches down from the top and 14 inches in from the left.
  • Page 55: Reference

    Right and left tailgate lift arms. 25-355 Decal, Tire Pressure 18 PSI Rear Wheels 25-356 Decal, Tire Pressure 20 PSI All Castor Wheels. 25-358 Decal, Smithco 12" Front of oil tank. 25-359 Decal, Smithco 17" Tailgate 25-361 Decal, Technical Assistance Main Frame 25-363 Decal, Max.
  • Page 56: Quick Reference Replacement Parts

    QUICK REFERENCE REPLACEMENT PARTS REPLACEMENT FILTER 60-334 Hydraulic Oil Filter Element REPLACEMENT BELTS 72-036 Belt 5V x 540 (2 for pump 5 for blower) 72-037 Belt 3V x 400 (thatcher reel) 3 72-038 Belt 3V x 315 (finger reel) 3 SEAL KITS 72-151 Hydraulic Valve (no seal kit see drawing)\...
  • Page 57: Warranty

    January 1, 2007, to be free from defects in materials or workmanship for the period of time listed below. Where a warrantable condition exists, Smithco will repair the Product at no cost to you including diagnosis, labor (at the Smithco standard labor rate, subject to the Smithco flat rate schedule), and parts.
  • Page 58 Smithco may require the return of failed parts or components in order to determine the validity of any warranty claim. Smithco will not be obligated to replace components of other manufacturers if inspection by the original component manufacturer indicates that failure was due to normal wear and tear, expected consumption through use or improper care or service.

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