Jet Power DIESEL 115/200VAC Intruction And Maintenance Manual
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Jet Power DIESEL 115/200VAC Intruction And Maintenance Manual

Gpu 90kva, 115vac, 400hz with 28vdc
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INTRUCTION AND MAINTENANCE MANUAL
Nº 115.04.7706
GPU 90kVA, 115VAC, 400Hz with 28VDC
Nº 115.09. 7701
SUPERSOM INDÚSTRIA E COMÉRCIO LTDA
AV. SOUZA GUIMARÃES,47 – BAIRRO NOVA SUIÇA
30550-150 – BELO HORIZONTE – MINAS GERAIS – Brazil.
Site:
www.gpu.com.br
e-mail: gpu@gpu.com.br

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  • Page 1 INTRUCTION AND MAINTENANCE MANUAL Nº 115.04.7706 GPU 90kVA, 115VAC, 400Hz with 28VDC Nº 115.09. 7701 SUPERSOM INDÚSTRIA E COMÉRCIO LTDA AV. SOUZA GUIMARÃES,47 – BAIRRO NOVA SUIÇA 30550-150 – BELO HORIZONTE – MINAS GERAIS – Brazil. Site: www.gpu.com.br e-mail: gpu@gpu.com.br...

  • Page 2: Table Of Contents

    PN 115.04.7706 - INSTRUCTION MANUAL OF GPU JET-POWER DIESEL 90kVA - 115VAC, 400Hz / 28VDC, 2500A - PN 115.09.7701. SUMARY – Description ......................03 SECTION 01 - General ........................03 1.1.1 - Presentation ......................03 1.1.2 - Technical information Module "Jet-Power 28VDC" ..........04 1.1.2.1 - Entry ........................
  • Page 3 PN 115.04.7706 - INSTRUCTION MANUAL OF GPU JET-POWER DIESEL 90kVA - 115VAC, 400Hz / 28VDC, 2500A - PN 115.09.7701. 1.3.2.2 - Information use a generator set ................09 SECTION 02 - Operating Instructions .................... 10 - Start-up and maintenance in an aircraft ..............10 SECTION 03 - Troubleshooting Solutions ..................

  • Page 4: Section 01 – Description

    PN 115.04.7706 - INSTRUCTION MANUAL OF GPU JET-POWER DIESEL 90kVA - 115VAC, 400Hz / 28VDC, 2500A - PN 115.09.7701. SECTION 01 - DESCRIPTION - GENERAL 1.1.1 - PRESENTATION The GPU "JET-POWER DIESEL 115 / 200VAC, 400Hz, three-phase, 90KVA", consists of a generator set with a Diesel turbo engine Iveco 04 cylinder in-line. 4-stroke cycle with direct injection, cranking a WEG generator of 90 KVA, 115/200 volt, three-phase, 400 Hz.

  • Page 5: Technical Information Module "Jet-Power 28Vdc

    - DIESEL GENERATOR GROUP with output of 115 / 200V, 400Hz, 90KVA. - MÓDULO OF ELECTRIC GPU "JET POWER 28VDC" Input 115 / 200V, 400Hz and output 28 VDC, up to 2500A (When equipped with the optional "Output 28VDC").

  • Page 6: Maximum Power

    PN 115.04.7706 - INSTRUCTION MANUAL OF GPU JET-POWER DIESEL 90kVA - 115VAC, 400Hz / 28VDC, 2500A - PN 115.09.7701. The current module "JET-POWER 28VDC" provides the starting or in the testing equipment mainly depends on the type of turbine, or the load applied to it. 1.1.2.4 - MAXIMUM POWER: 70 KVA, 15 KVA peak and continuous.

  • Page 7: Vdc Output

    PN 115.04.7706 - INSTRUCTION MANUAL OF GPU JET-POWER DIESEL 90kVA - 115VAC, 400Hz / 28VDC, 2500A - PN 115.09.7701. 1.2.2 - 28VDC output (When equipped with this option): Cable with anti-friction protection, gauge 2 x 95mm2, with a length of eight (8) meters and plug R65BS, aeronautical standard for 28VDC PN 28.00.1139.

  • Page 8: Digital Voltmeter 0-300Vac

    PN 115.04.7706 - INSTRUCTION MANUAL OF GPU JET-POWER DIESEL 90kVA - 115VAC, 400Hz / 28VDC, 2500A - PN 115.09.7701. 1.3.1.6 - DIGITAL VOLTMETER 0-300VAC Indicates the voltage phase / neutral at the generator output, the existing 115V output cable. 1.3.1.7 - DIGITAL FREQUENCY 0-999Hz It indicates the frequency of the output voltage of the generator.

  • Page 9: Pushbutton To Stop Engine

    PN 115.04.7706 - INSTRUCTION MANUAL OF GPU JET-POWER DIESEL 90kVA - 115VAC, 400Hz / 28VDC, 2500A - PN 115.09.7701. When pressed connects the 12V control supply circuit, triggers the starter and after the motor is spinning starts the automatic cycle that does everything you need for its operation. A green LED, "Motor On", placed above this pushbutton indicates that the engine is running and spinning (stationary does not light).

  • Page 10: Information Use A Generator Set

    PN 115.04.7706 - INSTRUCTION MANUAL OF GPU JET-POWER DIESEL 90kVA - 115VAC, 400Hz / 28VDC, 2500A - PN 115.09.7701. - PUSHBUTTON TO TURN “OFF’ THE OUTPUT 28 VDC 1.3.1.21 When pressed off the contactor that connects the GPU 28VDC to 28VDC interrupt the supply of direct current to the aircraft.

  • Page 11: Section 02 - Operating Instructions

    PN 115.04.7706 - INSTRUCTION MANUAL OF GPU JET-POWER DIESEL 90kVA - 115VAC, 400Hz / 28VDC, 2500A - PN 115.09.7701. SECTION 02 - OPERATING INSTRUCTIONS - STARTING AND MAINTENANCE IN AN AIRCRAFT: 1 - Keep the Diesel oil tank stocked, check the oil level of the engine, keep your tires inflated (35-50 pounds.
  • Page 12 PN 115.04.7706 - INSTRUCTION MANUAL OF GPU JET-POWER DIESEL 90kVA - 115VAC, 400Hz / 28VDC, 2500A - PN 115.09.7701. 7 - Turn off the aircraft out cable and wrap it firmly within the port cable, lest he fall on the way back from the source to where it is parked.

  • Page 13: Section 03 - Troubleshooting Solutions

    PN 115.04.7706 - INSTRUCTION MANUAL OF GPU JET-POWER DIESEL 90kVA - 115VAC, 400Hz / 28VDC, 2500A - PN 115.09.7701. SECTION 03 – TROUBLESHOOTING SOLUTIONS Following is a list of symptoms and possible causes that may preclude or compromise the operation of the equipment. Always remember that the instructions should be followed properly for avoiding problems in operating the equipment.
  • Page 14 PN 115.04.7706 - INSTRUCTION MANUAL OF GPU JET-POWER DIESEL 90kVA - 115VAC, 400Hz / 28VDC, 2500A - PN 115.09.7701. - Press the emergency pushbutton to reset if stopped for lack of fuel. B) When starting the engine he "gets", but is only idling. CAUSE: Low speed at idle.
  • Page 15 PN 115.04.7706 - INSTRUCTION MANUAL OF GPU JET-POWER DIESEL 90kVA - 115VAC, 400Hz / 28VDC, 2500A - PN 115.09.7701. If the rotation is right and the output voltage is incorrect adjust the potentiometer on the panel. A good fit is to output 29,3VDC. When is set this pot changes the alternating voltage supplied by the alternator.
  • Page 16 PN 115.04.7706 - INSTRUCTION MANUAL OF GPU JET-POWER DIESEL 90kVA - 115VAC, 400Hz / 28VDC, 2500A - PN 115.09.7701. J) Output voltage ranging between approximately 20 and 28 volts. CAUSE: Bad-contact in any of the power phases. CHECK: Do as indicated in item C (default is flashing). K) Output voltage above 38Volts approximately 115V with the entry.

  • Page 17: Section 04 - Inspections, Checks And Lubrication

    PN 115.04.7706 - INSTRUCTION MANUAL OF GPU JET-POWER DIESEL 90kVA - 115VAC, 400Hz / 28VDC, 2500A - PN 115.09.7701. SECTION 04 - INSPECTIONS, CHECKS AND LUBRICATION. Make Diesel engine maintenance as indicated in the manufacturer's manual, with reference to the sections listed below: Daily maintenance or refueling: •...
  • Page 18 PN 115.04.7706 - INSTRUCTION MANUAL OF GPU JET-POWER DIESEL 90kVA - 115VAC, 400Hz / 28VDC, 2500A - PN 115.09.7701. - Use tires with tube 600 X 9 "; - Periodically check the tightness of the bolts Allen pins of plug's R65BS (28V) and R67BS (115V) of the output cables from the source.

  • Page 19: Section 05 - Installation And Removal

    PN 115.04.7706 - INSTRUCTION MANUAL OF GPU JET-POWER DIESEL 90kVA - 115VAC, 400Hz / 28VDC, 2500A - PN 115.09.7701. SECTION 05 - INSTALLATION AND REMOVAL. 5.1 - INSTALLATION. To put into operation put premium Valvoline Oil 15W40 Blue (10 liters) in the engine. Water and antifreeze fluid in the radiator and fill at least 100 liters of diesel (315 liters tank capacity) and connect the battery.

  • Page 20: Section 06 - Adjustments And Testing

    PN 115.04.7706 - INSTRUCTION MANUAL OF GPU JET-POWER DIESEL 90kVA - 115VAC, 400Hz / 28VDC, 2500A - PN 115.09.7701. SECTION 06 - ADJUSTMENTS AND TESTING. - ADJUSTMENTS. 6.1.1 - OUTPUT VOLTAGE ADJUSTMENT. If the speed (frequency) is right and the output voltage is wrong, failing to regulate it in the panel shall be made as internal adjustment: Place the tension adjustment on the panel in its central position.

  • Page 21: Control Board Adjustments

    PN 115.04.7706 - INSTRUCTION MANUAL OF GPU JET-POWER DIESEL 90kVA - 115VAC, 400Hz / 28VDC, 2500A - PN 115.09.7701. 6.1.4 - CONTROL BOARD ADJUSTMENTS GPU PN 115.01.1037 (See Trimmers position of the design after the instructions.) 6.1.4.1 - TRIMPOT 1 - TIME SETTING TO TURN “ON” THE GENERATOR: Must be set to turn on the generator only after the engine reaches normal rotation, or a few seconds later.

  • Page 22: Alternator Settings (See Your Manual)

    PN 115.04.7706 - INSTRUCTION MANUAL OF GPU JET-POWER DIESEL 90kVA - 115VAC, 400Hz / 28VDC, 2500A - PN 115.09.7701. 6.1.6 - ALTERNATOR SETTINGS (SEE YOUR MANUAL). 6.1.7 – GENERAL CONTROL BOARD (2014/2015) PN 115.01.1037 REV. 02 FEB.2014: Situated in behind the panel in vertical position. GPU JET-POWER DIESEL 90kVA –...

  • Page 23: Edg5500 -Electronic Digital Governor

    PN 115.04.7706 - INSTRUCTION MANUAL OF GPU JET-POWER DIESEL 90kVA - 115VAC, 400Hz / 28VDC, 2500A - PN 115.09.7701. 6.1.8 – EDG5500 –ELECTRONIC DIGITAL GOVERNOR (GPU ALL ENGINE 2014/2015): DIGITAL REGULATOR ASSEMBLY SPEED: The EDG5500 speed regulator is robust enough to be placed in an electrical panel. To prevent the speed governor has contact with water mist or condensation, the controller is mounted vertically, this allows the fluid to drain.
  • Page 24 PN 115.04.7706 - INSTRUCTION MANUAL OF GPU JET-POWER DIESEL 90kVA - 115VAC, 400Hz / 28VDC, 2500A - PN 115.09.7701. To view the value of a parameter in the current row, press and hold the button under the COLUMN parameter. To change the value of this parameter, while holding the COLUMN button, press the UP ARROW button to increase the value, or press the down arrow button to decrease the value.
  • Page 25 PN 115.04.7706 - INSTRUCTION MANUAL OF GPU JET-POWER DIESEL 90kVA - 115VAC, 400Hz / 28VDC, 2500A - PN 115.09.7701. The following basic parameters, at least, they are defined (see parameters "Menu Quikset" for more details): • #TEETH (number of teeth of the rack (Cummins Engine 127 teeth and 125 teeth Iveco). •...
  • Page 26 PN 115.04.7706 - INSTRUCTION MANUAL OF GPU JET-POWER DIESEL 90kVA - 115VAC, 400Hz / 28VDC, 2500A - PN 115.09.7701. actuator. OVERSPEED is a parameter of the "Menu Quikset" and is expressed in RPM. Note: If the number of teeth entered is incorrect, the OVERSPEED setting may not be what you want.

  • Page 27: Section 07 - Cleaning And Painting

    PN 115.04.7706 - INSTRUCTION MANUAL OF GPU JET-POWER DIESEL 90kVA - 115VAC, 400Hz / 28VDC, 2500A - PN 115.09.7701. SECTION 07 - CLEANING AND PAINTING. - CLEANING. - Always keep your equipment clean and avoid placing tools on parts; - Do not use plastic covers on the GPU, blocking its ventilation; - For removal of foreign deposits in equipment such as grease, oil, etc., buff it with a thin wax polish.

  • Page 28: Wiring Diagrams

    PN 115.04.7706 - INSTRUCTION MANUAL OF GPU JET-POWER DIESEL 90kVA - 115VAC, 400Hz / 28VDC, 2500A - PN 115.09.7701. SECTION 08 - WIRING DIAGRAM. - INTERPRETATION OF CODES EXAMPLE: Item M1 In a DESCRIPTION. M1 115.02.6140 Stationary Iveco engine 4 cylinders NEF45 SM2. - The group before the PN (M1) indicates the position of component in the schematic diagram.

  • Page 29: General Circuit And Interior

    PN 115.04.7706 - INSTRUCTION MANUAL OF GPU JET-POWER DIESEL 90kVA - 115VAC, 400Hz / 28VDC, 2500A - PN 115.09.7701. 8.2.1 - GENERAL CIRCUIT AND INTERIOR GPU JET-POWER DIESEL 90kVA – 115VAC, 400Hz / 28VDC, 2500A – PN 115.09.7090 28/40...

  • Page 30: Drawing Parts Ratio

    PN 115.04.7706 - INSTRUCTION MANUAL OF GPU JET-POWER DIESEL 90kVA - 115VAC, 400Hz / 28VDC, 2500A - PN 115.09.7701. DRAWING PARTS RATIO 8.2.2 Item Part Number Description 115.02.6140 Stationary Iveco engine 4 cylinders NEF45 SM2. 115.01.6117 Starting engine starter motor BAT1 115.01.6716 Battery 12V 150A / h.
  • Page 31 PN 115.04.7706 - INSTRUCTION MANUAL OF GPU JET-POWER DIESEL 90kVA - 115VAC, 400Hz / 28VDC, 2500A - PN 115.09.7701. TC31 115.01.6360 Current transformer CB31 115.01.6370 Output Cable 4 x 70mm² x 10metros. 115.01.6301 115VAC output plug 115.01.6410 70KVA transformer, 400Hz. F41 to F43 115.00.6415 Fuse rapid 63A...

  • Page 32: Section 09 - General Parts List

    PN 115.04.7706 - INSTRUCTION MANUAL OF GPU JET-POWER DIESEL 90kVA - 115VAC, 400Hz / 28VDC, 2500A - PN 115.09.7701. SECTION 09 - GENERAL PARTS LIST GPU JET-POWER DIESEL 90kVA – 115VAC, 400Hz / 28VDC, 2500A – PN 115.09.7090 31/40...
  • Page 33 PN 115.04.7706 - INSTRUCTION MANUAL OF GPU JET-POWER DIESEL 90kVA - 115VAC, 400Hz / 28VDC, 2500A - PN 115.09.7701. Exploded View item Quant PN/Nº Description 115.03.1010 Water cover 115.03.1020 Top cover 115.03.1030 Small hinges 115.03.1040 Support hinges 115.03.1050 Rotary Indicator low fuel 115.03.1060 Flasher 115.03.1070...
  • Page 34 PN 115.04.7706 - INSTRUCTION MANUAL OF GPU JET-POWER DIESEL 90kVA - 115VAC, 400Hz / 28VDC, 2500A - PN 115.09.7701. 115.03.1450 115.03.1460 Wheel bolt 115.03.1470 Outer bearing 115.03.1480 Wheel nuts 115.03.1490 Cotter 4 x 50 115.03.1500 Calotte 115.03.1510 Ring 115.03.1520 Screw lock direction 115.03.1530 Bearing direction 115.03.1540...
  • Page 35 PN 115.04.7706 - INSTRUCTION MANUAL OF GPU JET-POWER DIESEL 90kVA - 115VAC, 400Hz / 28VDC, 2500A - PN 115.09.7701. GPU JET-POWER DIESEL 90kVA – 115VAC, 400Hz / 28VDC, 2500A – PN 115.09.7090 34/40...
  • Page 36 PN 115.04.7706 - INSTRUCTION MANUAL OF GPU JET-POWER DIESEL 90kVA - 115VAC, 400Hz / 28VDC, 2500A - PN 115.09.7701. GPU JET-POWER DIESEL 90kVA – 115VAC, 400Hz / 28VDC, 2500A – PN 115.09.7090 35/40...
  • Page 37 PN 115.04.7706 - INSTRUCTION MANUAL OF GPU JET-POWER DIESEL 90kVA - 115VAC, 400Hz / 28VDC, 2500A - PN 115.09.7701. GPU JET-POWER DIESEL 90kVA – 115VAC, 400Hz / 28VDC, 2500A – PN 115.09.7090 36/40...
  • Page 38 PN 115.04.7706 - INSTRUCTION MANUAL OF GPU JET-POWER DIESEL 90kVA - 115VAC, 400Hz / 28VDC, 2500A - PN 115.09.7701. GPU JET-POWER DIESEL 90kVA – 115VAC, 400Hz / 28VDC, 2500A – PN 115.09.7090 37/40...
  • Page 39 PN 115.04.7706 - INSTRUCTION MANUAL OF GPU JET-POWER DIESEL 90kVA - 115VAC, 400Hz / 28VDC, 2500A - PN 115.09.7701. GPU JET-POWER DIESEL 90kVA – 115VAC, 400Hz / 28VDC, 2500A – PN 115.09.7090 38/40...
  • Page 40 PN 115.04.7706 - INSTRUCTION MANUAL OF GPU JET-POWER DIESEL 90kVA - 115VAC, 400Hz / 28VDC, 2500A - PN 115.09.7701. GPU JET-POWER DIESEL 90kVA – 115VAC, 400Hz / 28VDC, 2500A – PN 115.09.7090 39/40...

  • Page 41: Warranty One (1) Year

    PN 115.04.7706 - INSTRUCTION MANUAL OF GPU JET-POWER DIESEL 90kVA - 115VAC, 400Hz / 28VDC, 2500A - PN 115.09.7701. SECTION 10 – WARRANTY WARRANTY The full guarantee of their "JET-POWER DIESEL 90KVA" is 01 (one) year. The extended warranty is for all the mechanical parts (chassis, axle, steering, brakes, bodywork, etc.) and all electrics (except output cables and WEG generator) and is up to a maximum of 03 (three) years.

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