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Technical documentation
Wheel sensor Signal Converter
Tel. +43 (0) 7711 2920-0 | Fax +43 (0) 7711 2920-25
Name
Prepared:
Manuela Kothbauer
Checked:
David Schön
Released:
Martin Rosenberger
© Frauscher Sensortechnik GmbH – All rights reserved. The reprinting, reproduction, storage on or in any data media or in any retrieval system, even if only in the form of extracts,
or the transfer to third parties, is only permitted with the express written consent of Frauscher Sensortechnik GmbH.
D4586-1
WSC001
Frauscher Sensortechnik GmbH
Gewerbestraße 1 | 4774 St. Marienkirchen | Austria
office@frauscher.com | www.frauscher.com
Signature
Date
sign. Kothbauer
2017-03-31
sign. Schön
2017-03-31
sign. Rosenberger
2017-03-31
Technical documentation
Wheel sensor Signal Converter
WSC001
Classified
D4586-1
EN
1 / 58
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Summary of Contents for Frauscher Sensortechnik GmbH WSC001
- Page 1 1 / 58 © Frauscher Sensortechnik GmbH – All rights reserved. The reprinting, reproduction, storage on or in any data media or in any retrieval system, even if only in the form of extracts, or the transfer to third parties, is only permitted with the express written consent of Frauscher Sensortechnik GmbH.
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Page 2: Classified Technical Documentation Wheel Sensor Signal Converter Wsc001 En
Masthead Copyright 2017 by Frauscher Sensortechnik GmbH – Austria The content of this documentation may not be reproduced in any form, either partially or as a whole, nor disclosed to third parties without prior written consent of Frauscher. All trademarks or registered trademarks mentioned herein are property of their respective owners. -
Page 3: Table Of Contents
Interface “power supply” ....................23 3.2.3 Interfaces “optocoupler outputs” ..................25 3.2.4 Basic conditions for the installation ..........26 Environmental conditions ....................26 D4586-1 Classified Technical documentation Wheel sensor Signal Converter WSC001 - 3 - © 2017 by Frauscher Sensortechnik GmbH – Austria... - Page 4 Adjustment by means of the DIP-switch with DIP-no. 8 ..........46 Data request with Advanced Service Display ASD ............47 “INFO” tab ........................48 8.2.1 “STATUS” tab ....................... 49 8.2.2 D4586-1 Classified Technical documentation Wheel sensor Signal Converter WSC001 - 4 - © 2017 by Frauscher Sensortechnik GmbH – Austria...
- Page 5 LED indications on the WSC ..................54 10.1.2 Measurements on the WSC with connected wheel sensor RSR110 ......57 Removal from service ..............58 D4586-1 Classified Technical documentation Wheel sensor Signal Converter WSC001 - 5 - © 2017 by Frauscher Sensortechnik GmbH – Austria...
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Page 6: Review List
Application guide wheel sensor RSR110 D21004 Brief description Advanced Service Display ASD101 The stated or a higher version is valid. D4586-1 Classified Technical documentation Wheel sensor Signal Converter WSC001 - 6 - © 2017 by Frauscher Sensortechnik GmbH – Austria... -
Page 7: List Of Standards
EN 60721-3-3 1995 Classification of groups of environmental parameters and their severities – Section 3: Stationary use at weatherprotected locations D4586-1 Classified Technical documentation Wheel sensor Signal Converter WSC001 - 7 - © 2017 by Frauscher Sensortechnik GmbH – Austria... -
Page 8: About This Documentation
1 About this documentation This documentation provides information about the product features and the required information for the configuration and installation of the Wheel sensor Signal Converter WSC001. 1.1 Typographical conventions The following typographical conventions are applied in this documentation: 1.1.1... -
Page 9: Units Of Measurement
Celsius (degree in Fahrenheit °F = °C * 1,8 + 32) metre (yard = m * 1,09361) milliampere millimetre (inch = mm * 0,0393701) millisecond Ω second volt D4586-1 Classified Technical documentation Wheel sensor Signal Converter WSC001 - 9 - © 2017 by Frauscher Sensortechnik GmbH – Austria... -
Page 10: Abbreviations
International Protection (protection type, e.g. IP65) light-emitting diode testing plate Power supply direction pulse of a traversing direction pulse, direction 1 direction pulse, direction 2 D4586-1 Classified Technical documentation Wheel sensor Signal Converter WSC001 - 10 - © 2017 by Frauscher Sensortechnik GmbH – Austria... - Page 11 2 SYS1 sensor system 1 SYS2 sensor system 2 Universal Serial Bus Wheel sensor Signal Converter D4586-1 Classified Technical documentation Wheel sensor Signal Converter WSC001 - 11 - © 2017 by Frauscher Sensortechnik GmbH – Austria...
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Page 12: Terms And Definitions
(IEC 60050-191-07-07). Synonym: preventive maintenance D4586-1 Classified Technical documentation Wheel sensor Signal Converter WSC001 - 12 - © 2017 by Frauscher Sensortechnik GmbH – Austria... - Page 13 The system output extension time is retriggerable. top-hat rail rail with hat-shaped cross-section according to DIN EN 60715, type TH 35-7.5, perforated D4586-1 Classified Technical documentation Wheel sensor Signal Converter WSC001 - 13 - © 2017 by Frauscher Sensortechnik GmbH – Austria...
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Page 14: Target Group
This documentation is intended for project engineers and technicians with subject-specific knowledge who are responsible for configuration, installation, commissioning, operation and maintenance of Frauscher components. D4586-1 Classified Technical documentation Wheel sensor Signal Converter WSC001 - 14 - © 2017 by Frauscher Sensortechnik GmbH – Austria... -
Page 15: Safety
All actions carried out on Frauscher components must not impair the safety of people or the function of the system. • Unauthorized alterations and modifications must not be carried out on Frauscher components. D4586-1 Classified Technical documentation Wheel sensor Signal Converter WSC001 - 15 - © 2017 by Frauscher Sensortechnik GmbH – Austria... -
Page 16: Intended Use
D4586-1 Classified Technical documentation Wheel sensor Signal Converter WSC001 - 16 - © 2017 by Frauscher Sensortechnik GmbH – Austria... -
Page 17: Structure And Function
10…36 V DC permissible supply voltage GSxx equipment version (starting at 01) Figure 3.1: Front panel of the WSC D4586-1 Classified Technical documentation Wheel sensor Signal Converter WSC001 - 17 - © 2017 by Frauscher Sensortechnik GmbH – Austria... - Page 18 The digital signals are transmitted as digital switching signals to a higher-ranking system via optocoupler outputs. D4586-1 Classified Technical documentation Wheel sensor Signal Converter WSC001 - 18 - © 2017 by Frauscher Sensortechnik GmbH – Austria...
- Page 19 The required information and prerequisites for the application of the wheel sensor RSR110 can be found in the documentation D4232 “Application guide wheel sensor RSR110”. D4586-1 Classified Technical documentation Wheel sensor Signal Converter WSC001 - 19 - © 2017 by Frauscher Sensortechnik GmbH – Austria...
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Page 20: Interfaces
“optocoupler output 1 and 2” “optocoupler output 3 and 4” (black) (grey) Figure 3.3: Interfaces of the WSC, side view D4586-1 Classified Technical documentation Wheel sensor Signal Converter WSC001 - 20 - © 2017 by Frauscher Sensortechnik GmbH – Austria... - Page 21 “optocoupler output 1 and 2” black “optocoupler output 3 and 4” grey Table 3.1: Cage clamp terminals of the WSC D4586-1 Classified Technical documentation Wheel sensor Signal Converter WSC001 - 21 - © 2017 by Frauscher Sensortechnik GmbH – Austria...
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Page 22: Diagnostic Interface "Serial Interface
(yellow wire) Sensor system 2: SYS2+ (green wire) SYS2- (white wire) Figure 3.4: Pin assignment of the wheel sensor cable D4586-1 Classified Technical documentation Wheel sensor Signal Converter WSC001 - 22 - © 2017 by Frauscher Sensortechnik GmbH – Austria... -
Page 23: Interface "Power Supply
Figure 3.5: Current consumption of the WSC Figure 3.6: Current consumption of the WSC connected to 1 RSR110-001 or 2 RSR110-002 connected to 1 RSR110-002 D4586-1 Classified Technical documentation Wheel sensor Signal Converter WSC001 - 23 - © 2017 by Frauscher Sensortechnik GmbH – Austria... - Page 24 At the interface “power supply”, an interference voltage against earth can apply. When handling the interface “power supply”, safety precautions against dangerous contact voltages must be taken. D4586-1 Classified Technical documentation Wheel sensor Signal Converter WSC001 - 24 - © 2017 by Frauscher Sensortechnik GmbH – Austria...
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Page 25: Interfaces "Optocoupler Outputs
At the interface “optocoupler output 3 and 4”, digital signals of 2 bits are output that provide infor- mation regarding travel direction and/or error. D4586-1 Classified Technical documentation Wheel sensor Signal Converter WSC001 - 25 - © 2017 by Frauscher Sensortechnik GmbH – Austria... -
Page 26: Basic Conditions For The Installation
In the case of a deviation from the specified environmental conditions, Frauscher must be consult- 4.2 Electromagnetic compatibility EMC type testing according to EN 50121-4 was carried out successfully. D4586-1 Classified Technical documentation Wheel sensor Signal Converter WSC001 - 26 - © 2017 by Frauscher Sensortechnik GmbH – Austria... -
Page 27: Configuration
≤ 1 mm or a similar small insulated tool with a fine tip. • When delivered, the DIP-switches are set to “OFF”. D4586-1 Classified Technical documentation Wheel sensor Signal Converter WSC001 - 27 - © 2017 by Frauscher Sensortechnik GmbH – Austria... -
Page 28: Dip-Switches Of The Wsc
In order to accept a new configuration (due to a change of the DIP-switches), the WSC must be restarted by interrupting the power supply. D4586-1 Classified Technical documentation Wheel sensor Signal Converter WSC001 - 28 - © 2017 by Frauscher Sensortechnik GmbH – Austria... -
Page 29: Configuration Of System Outputs And/Or Direction Outputs
• 1 wheel sensor RSR110-001 or 2 wheel sensors RSR110-002, • 1 wheel sensor RSR110-002 or 1 wheel sensor RSR110-001. D4586-1 Classified Technical documentation Wheel sensor Signal Converter WSC001 - 29 - © 2017 by Frauscher Sensortechnik GmbH – Austria... -
Page 30: Configuration With 1 Wheel Sensor Rsr110-001
“optocoupler output 3 and 4” at OUT3+, OUT3-, OUT4+ and OUT4- Table 5.3: Configuration with 1 wheel sensor RSR110-001 or 2 wheel sensors RSR110-002 D4586-1 Classified Technical documentation Wheel sensor Signal Converter WSC001 - 30 - © 2017 by Frauscher Sensortechnik GmbH – Austria... -
Page 31: Configuration With 1 Wheel Sensor Rsr110-001 Or 1 Wheel Sensor Rsr110-002
(recommended setting) open in normal status Table 5.5: Configuration of the normal status of all optocoupler outputs D4586-1 Classified Technical documentation Wheel sensor Signal Converter WSC001 - 31 - © 2017 by Frauscher Sensortechnik GmbH – Austria... - Page 32 2 direction outputs, then the 2 direction outputs output a 4-edges direction pulse in the case of an error. D4586-1 Classified Technical documentation Wheel sensor Signal Converter WSC001 - 32 - © 2017 by Frauscher Sensortechnik GmbH – Austria...
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Page 33: Configuration Of The System Output Extension Time
If a configuration without system outputs is used, then the DIP-switches with the DIP-no. 4 and 5 must be set to “OFF”. D4586-1 Classified Technical documentation Wheel sensor Signal Converter WSC001 - 33 - © 2017 by Frauscher Sensortechnik GmbH – Austria... -
Page 34: Configuration Of The Direction Pulse Duration
If a configuration without direction outputs is used, then the DIP-switches with the DIP-no. 6 and 7 must be set to “OFF”. D4586-1 Classified Technical documentation Wheel sensor Signal Converter WSC001 - 34 - © 2017 by Frauscher Sensortechnik GmbH – Austria... -
Page 35: Signal Diagrams
The percentage values refer to the normal operating sensor current level. Table 6.1: Switching times and switching levels of the WSC D4586-1 Classified Technical documentation Wheel sensor Signal Converter WSC001 - 35 - © 2017 by Frauscher Sensortechnik GmbH – Austria... -
Page 36: Traversings
: system output extension time : direction pulse duration : digital filtering time Figure 6.1: Correct traversing of one wheel in direction 1 D4586-1 Classified Technical documentation Wheel sensor Signal Converter WSC001 - 36 - © 2017 by Frauscher Sensortechnik GmbH – Austria... - Page 37 : system output extension time : direction pulse duration : digital filtering time Figure 6.2: Correct traversing of one wheel in direction 2 D4586-1 Classified Technical documentation Wheel sensor Signal Converter WSC001 - 37 - © 2017 by Frauscher Sensortechnik GmbH – Austria...
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Page 38: Traversing Of One Wheel Without Overlap
: system output extension time : digital filtering time Figure 6.3: Traversing of one wheel in direction 1, without overlap D4586-1 Classified Technical documentation Wheel sensor Signal Converter WSC001 - 38 - © 2017 by Frauscher Sensortechnik GmbH – Austria... -
Page 39: Behaviour In Case Of Wire Break
L5: overcurrent level L6: wire short-circuit level : wire break suppression time Figure 6.4: Behaviour in case of wire break D4586-1 Classified Technical documentation Wheel sensor Signal Converter WSC001 - 39 - © 2017 by Frauscher Sensortechnik GmbH – Austria... -
Page 40: Behaviour In Case Of Overcurrent
L4: normal operating sensor current level L5: overcurrent level L6: wire short-circuit level : overcurrent suppression time Figure 6.5: Behaviour in case of overcurrent D4586-1 Classified Technical documentation Wheel sensor Signal Converter WSC001 - 40 - © 2017 by Frauscher Sensortechnik GmbH – Austria... -
Page 41: Installation
In order to insert/remove the wires into/from the cage clamp terminal, the orange push-in spring connection must be pushed down with the help of a flat-blade screwdriver. D4586-1 Classified Technical documentation Wheel sensor Signal Converter WSC001 - 41 - © 2017 by Frauscher Sensortechnik GmbH – Austria... - Page 42 Pin assignment Colour terminal connection SYS1+ green SYS1- SYS2+ SYS2- Table 7.1: Pin assignment of the interface “wheel sensor” (input) D4586-1 Classified Technical documentation Wheel sensor Signal Converter WSC001 - 42 - © 2017 by Frauscher Sensortechnik GmbH – Austria...
- Page 43 OUT4- grey OUT4+ OUT3- OUT3+ Table 7.4: Pin assignment of the interface “optocoupler output 3 and 4” (output) D4586-1 Classified Technical documentation Wheel sensor Signal Converter WSC001 - 43 - © 2017 by Frauscher Sensortechnik GmbH – Austria...
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Page 44: Mounting And Dismounting Of The Wsc
Figure 7.6: Dismounting of the WSC, step 1 Figure 7.7: Dismounting of the WSC, step 2 D4586-1 Classified Technical documentation Wheel sensor Signal Converter WSC001 - 44 - © 2017 by Frauscher Sensortechnik GmbH – Austria... -
Page 45: Commissioning
The adjustment of the RSR110 by using the AMB is described in the documentation D4231 “Mounting, commissioning and maintenance manual wheel sensor RSR110” and must be carried out accordingly. D4586-1 Classified Technical documentation Wheel sensor Signal Converter WSC001 - 45 - © 2017 by Frauscher Sensortechnik GmbH – Austria... -
Page 46: Adjustment By Means Of The Dip-Switch With Dip-No. 8
6 s, then an error is output. The error is output until the DIP-switch is set back to “OFF”. D4586-1 Classified Technical documentation Wheel sensor Signal Converter WSC001 - 46 - © 2017 by Frauscher Sensortechnik GmbH – Austria... -
Page 47: Data Request With Advanced Service Display Asd
3 different tabs are displayed in the upper area of the program interface: • “INFO” tab • “STATUS” tab • “STATISTICS” tab D4586-1 Classified Technical documentation Wheel sensor Signal Converter WSC001 - 47 - © 2017 by Frauscher Sensortechnik GmbH – Austria... -
Page 48: Info" Tab
Serial number of the WSC (e.g. “102-0A000026”) Software version of the WSC (e.g. “S001”) Checksum of the software version of the WSC (e.g. “0x90A8”) D4586-1 Classified Technical documentation Wheel sensor Signal Converter WSC001 - 48 - © 2017 by Frauscher Sensortechnik GmbH – Austria... -
Page 49: Status" Tab
Table 8.1: Position of the DIP-switches of the WSC D4586-1 Classified Technical documentation Wheel sensor Signal Converter WSC001 - 49 - © 2017 by Frauscher Sensortechnik GmbH – Austria... -
Page 50: Statistics" Tab
For WSC GS01, the displayed value deviates from the actual value. For WSC GS01, the displayed value deviates from the actual value. D4586-1 Classified Technical documentation Wheel sensor Signal Converter WSC001 - 50 - © 2017 by Frauscher Sensortechnik GmbH – Austria... -
Page 51: Maintenance
The visual inspection and the mechanical check of the wheel sensor RSR110 are described in the documentation D4231 “Mounting, commissioning and maintenance manual wheel sensor RSR110” and must be carried out accordingly. D4586-1 Classified Technical documentation Wheel sensor Signal Converter WSC001 - 51 - © 2017 by Frauscher Sensortechnik GmbH – Austria... -
Page 52: Check Of The Sensor Currents Of The Wheel Sensor
1, in case RSR110-002 is used). • The traversing must cause the associated outputs of the WSC to switch correctly. D4586-1 Classified Technical documentation Wheel sensor Signal Converter WSC001 - 52 - © 2017 by Frauscher Sensortechnik GmbH – Austria... - Page 53 PB200 (see documentation D2860 “Brief instruc- tion testing plate PB200 GS03”) and the associated outputs of the WSC must switch correctly. D4586-1 Classified Technical documentation Wheel sensor Signal Converter WSC001 - 53 - © 2017 by Frauscher Sensortechnik GmbH – Austria...
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Page 54: Repair
Possible measure(s) no power supply apply power supply wrong polarity reverse polarity fuse broken replace WSC Table 10.1: LED “PWR” off D4586-1 Classified Technical documentation Wheel sensor Signal Converter WSC001 - 54 - © 2017 by Frauscher Sensortechnik GmbH – Austria... - Page 55 Table 10.3: LED “Sys1” and/or “Sys2” off D4586-1 Classified Technical documentation Wheel sensor Signal Converter WSC001 - 55 - © 2017 by Frauscher Sensortechnik GmbH – Austria...
- Page 56 In case a configuration with 1 system output is used, the LED “Sys2” is not used and therefore always off. D4586-1 Classified Technical documentation Wheel sensor Signal Converter WSC001 - 56 - © 2017 by Frauscher Sensortechnik GmbH – Austria...
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Page 57: Measurements On The Wsc With Connected Wheel Sensor Rsr110
• defective wheel sensor replace wheel sensor Table 10.6: Measurements on the WSC with connected wheel sensor D4586-1 Classified Technical documentation Wheel sensor Signal Converter WSC001 - 57 - © 2017 by Frauscher Sensortechnik GmbH – Austria... -
Page 58: Removal From Service
Planning and performance of a de- commissioning as well as the disposal of components and parts fall under the responsibility of each railway operator. D4586-1 Classified Technical documentation Wheel sensor Signal Converter WSC001 - 58 - © 2017 by Frauscher Sensortechnik GmbH – Austria...