Eclipse 5600 No Purge Installation Manual

Eclipse 5600 No Purge Installation Manual

Veri-flame single burner monitoring system

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Installation Guide 818
1/15/2015
Eclipse Veri-Flame Single
Burner Monitoring System
Model 5600
Modulation Model
No Purge Model
Purge Model

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Summary of Contents for Eclipse 5600 No Purge

  • Page 1 Installation Guide 818 1/15/2015 Eclipse Veri-Flame Single Burner Monitoring System Model 5600 Modulation Model No Purge Model Purge Model...
  • Page 2 Please send your corrections and comments to our Technical Documentation Specialist. Product Name Item # It must be understood that Eclipse’s liability for its product, DD MMM YYYY whether due to breach of warranty, negligence, strict liability, or otherwise is limited to the furnishing of...
  • Page 3: Table Of Contents

    Main Valve Closed Switch................12 High Purge Input ..................13 Remote Reset ..................13 Remote Display and Power Supply............13 Sensor Installation..................18 Introduction....................18 Sensor Wiring...................18 Flame Rods ....................18 Scanners ....................19 Scanner Sighting Considerations .............19 Eclipse Veri-Flame Single Burner Monitoring System, Model 5600, V1, Installation Guide 818, 1/15/2015...
  • Page 4 Maintenance and Troubleshooting .............22 Introduction....................22 Monthly Checklist ..................22 Yearly Checklist..................22 Troubleshooting..................23 LED Status ....................24 Remote Display Messages................27 Introduction....................27 Veri-Flame Operating Sequence..............27 Remote Display Diagnostic Messages.............31 Appendix .......................i Eclipse Veri-Flame Single Burner Monitoring System, Model 5600, V1, Installation Guide 818, 1/15/2015...
  • Page 5: Introduction

    • Eclipse Bulletins and Info Guides: 684, 710, 732, • Use 756, 760, 902, 930 • Maintenance The audience is expected to have previous experience with this type of equipment. Eclipse Veri-Flame Single Burner Monitoring System, Model 5600, V1, Installation Guide 818, 1/15/2015...
  • Page 6: Safety

    ■ The burners, described herein, are designed to mix should adjust, maintain or troubleshoot any mechanical or fuel with air and burn the resulting mixture. All fuel electrical part of this system. Contact Eclipse for any burning devices are capable of producing fires and needed commissioning assistance.
  • Page 7: Dip Switch Selection

    Comité Européen de Normalisation Electronique • NFPA Standard 70 Stassartstraat 36 • IEC60364 B-1050 Brussels • CSA C22 Phone: +32-25196871 Fax: +32-25196919 • BS7671 www.cenelec.org Eclipse Veri-Flame Single Burner Monitoring System, Model 5600, V1, Installation Guide 818, 1/15/2015...
  • Page 8: Dip Switch Location

    SW8: Post purge selection. (On = 15 second post purge). SW1: Recycling mode selection (On = Recycling; Off = Non-recycling) Close-up of DIP switches on back side of all Veri-Flame models. Figure 3.1. DIP Switch Location Eclipse Veri-Flame Single Burner Monitoring System, Model 5600, V1, Installation Guide 818, 1/15/2015...
  • Page 9 No Purge Models Purge Models Modulation Models Figure 3.2. DIP Switch Labels with Selections Eclipse Veri-Flame Single Burner Monitoring System, Model 5600, V1, Installation Guide 818, 1/15/2015...
  • Page 10: Function Summary

    If the air switch opens during the main firing cycle, the system will either lockout or recycle, depending on the DIP switch recycle selection. Eclipse Veri-Flame Single Burner Monitoring System, Model 5600, V1, Installation Guide 818, 1/15/2015...
  • Page 11 The fan output terminal 8 will energize. 4. Low fire fail (for modulating model)–low fire switch open prior to trial for ignition. Eclipse Veri-Flame Single Burner Monitoring System, Model 5600, V1, Installation Guide 818, 1/15/2015...
  • Page 12: Optional Features

    7. This input becomes energized to begin the burner sequence. When in the test mode, this LED blinks (see “Pilot Test Mode” on page 13). Eclipse Veri-Flame Single Burner Monitoring System, Model 5600, V1, Installation Guide 818, 1/15/2015...
  • Page 13: System Installation

    The system can be wired to check for the main valve closed switch on the main gas valve prior to start-up and To Burner after the end of the burner cycle. 3-Way Solenoid Valve Energized Eclipse Veri-Flame Single Burner Monitoring System, Model 5600, V1, Installation Guide 818, 1/15/2015...
  • Page 14: High Purge Input

    Air Flow Switch Ignition Main Main Interlocks & Limits Interlocks & Limits Alarm Proof of Closure Alarm Proof of Closure Figure 5.1. No Purge and Purge Wiring Diagram Eclipse Veri-Flame Single Burner Monitoring System, Model 5600, V1, Installation Guide 818, 1/15/2015...
  • Page 15 Proof of Flame High Purge Closure Sensor Damper Terminals Switch Common See the Automatic chart below Low Fire for contact connections. High Fire Figure 5.2. Modulation Wiring Diagram Eclipse Veri-Flame Single Burner Monitoring System, Model 5600, V1, Installation Guide 818, 1/15/2015...
  • Page 16 Intermittent pilot must be selected, DIP-SW2 = ON CR is a control relay used to bypass the low fire switch after the burner is lit. Figure 5.3. Typical Connections for All Models Eclipse Veri-Flame Single Burner Monitoring System, Model 5600, V1, Installation Guide 818, 1/15/2015...
  • Page 17 Modulation Model Alarm Fault Pilot P3 Main Supervisor Jack Jumper Flame Signal Amplifier Auto S2 S1 11 12 13 High Figure 5.4. Purge and No Purge Base Eclipse Veri-Flame Single Burner Monitoring System, Model 5600, V1, Installation Guide 818, 1/15/2015...
  • Page 18 Check Trial Purge 5 Sec 10 Sec 15 Sec High Fire Low Fire Recycle Pilot Purge Purge 20 Seconds Permitted Trial 35 Seconds Figure 5.5. Sequence Diagrams Eclipse Veri-Flame Single Burner Monitoring System, Model 5600, V1, Installation Guide 818, 1/15/2015...
  • Page 19: Sensor Installation

    Multiple shielded flame spark plug may eliminate the interference. sensor cables can be run in a common conduit. Eclipse Veri-Flame Single Burner Monitoring System, Model 5600, V1, Installation Guide 818, 1/15/2015...
  • Page 20: Scanners

    3. Perform a minimum pilot test when installing or adjusting any pilot or main burner system; see “Minimum Pilot Test”. Eclipse Veri-Flame Single Burner Monitoring System, Model 5600, V1, Installation Guide 818, 1/15/2015...
  • Page 21: Test Procedures

    Realign the sensor so that it requires a larger pilot flame. Repeat steps 1 through 6 until the main burner lights off smoothly and reliably. Eclipse Veri-Flame Single Burner Monitoring System, Model 5600, V1, Installation Guide 818, 1/15/2015...
  • Page 22: Limits And Interlocks Test

    Operating a system with defective safety equipment can cause explosions, injuries, and property damage. *Indicated by the illuminated red “Flame Failure” LED on the Veri-Flame front cover. Eclipse Veri-Flame Single Burner Monitoring System, Model 5600, V1, Installation Guide 818, 1/15/2015...
  • Page 23: Maintenance And Troubleshooting

    25: manually make each interlock fail, noting what related equipment closes or stops as specified by the manufacturer. 5. Test flame safeguard by manually shutting off gas to the burner. Eclipse Veri-Flame Single Burner Monitoring System, Model 5600, V1, Installation Guide 818, 1/15/2015...
  • Page 24: Troubleshooting

    Installation" chapter of this manual Voltage reading is greater Check grounding of neutral at the control than 15 VDC at "Test Point" Improper grounding power transformer on Veri-Flame faceplate Eclipse Veri-Flame Single Burner Monitoring System, Model 5600, V1, Installation Guide 818, 1/15/2015...
  • Page 25: Led Status

    4. Flame failed during operation in non-recycle mode. 5. Flame failed 35 seconds after TFI and was not established after try in recycle mode. No Purge Model Eclipse Veri-Flame Single Burner Monitoring System, Model 5600, V1, Installation Guide 818, 1/15/2015...
  • Page 26 1. Air flow switch not closed within ten seconds of start-up. 2. Air flow switch is open during timing cycle. 3. Air flow switch is open during firing cycle. Purge Model Eclipse Veri-Flame Single Burner Monitoring System, Model 5600, V1, Installation Guide 818, 1/15/2015...
  • Page 27 Burner in run mode, firing rate determined by automatic controller (normal operation). Auto Interlocks Closed and Purge high sequence (normal operation). High Fire Interlocks Closed and Purge low sequence (normal operation). Low Fire Modulation Model Eclipse Veri-Flame Single Burner Monitoring System, Model 5600, V1, Installation Guide 818, 1/15/2015...
  • Page 28: Remote Display Messages

    Holds until answer is yes. Fan output is energized; modulator is sent to low fire. BURNER START-UP (see next page) * Applies to purge and no purge models only. Eclipse Veri-Flame Single Burner Monitoring System, Model 5600, V1, Installation Guide 818, 1/15/2015...
  • Page 29 XX:XX:XX LOCKOUT Flame signal detected NORMAL MESSAGE PILOT FLAME XX.XV TIME = XXXX:XX:XX Spark turns off at end of TFI; sequence delayed 5 seconds. Is flame signal present? Eclipse Veri-Flame Single Burner Monitoring System, Model 5600, V1, Installation Guide 818, 1/15/2015...
  • Page 30 MAIN FLAME FAIL RECYCLING XX:XX:XX LOCKOUT Unit returns to beginning sequence. ERROR MESSAGE ERROR MESSAGE AIR FAILURE AIR FAILURE RECYCLING XX:XX:XX LOCKOUT Unit returns to beginning sequence. Eclipse Veri-Flame Single Burner Monitoring System, Model 5600, V1, Installation Guide 818, 1/15/2015...
  • Page 31 XX:XX:XX LOCKOUT ERROR MESSAGE #2 – 30 SECONDS AFTER #1 Alarm energized. UNSAFE FLAME ON XX:XX:XX LOCKOUT Alarm energized. * Applies to purge and no purge models only. Eclipse Veri-Flame Single Burner Monitoring System, Model 5600, V1, Installation Guide 818, 1/15/2015...
  • Page 32: Remote Display Diagnostic Messages

    Pilot flame is proven; transformer is de-energized; remaining countdown Status for pilot trial for ignition is. Pilot Trial for Ignition Pilot valve and ignition transformer are energized; countdown for pilot trial Status for ignition begins. Eclipse Veri-Flame Single Burner Monitoring System, Model 5600, V1, Installation Guide 818, 1/15/2015...
  • Page 33 Watchdog Fail Internal control failure; replace controller. Lockout XX:XX:XX Lockout In combination with other messages, shows the control is in the XXXXXXX Status minimum pilot test mode. XXXXXTESTXX Eclipse Veri-Flame Single Burner Monitoring System, Model 5600, V1, Installation Guide 818, 1/15/2015...
  • Page 34: Appendix

    Appendix Conversion Factors Metric to English From Multiply By actual cubic meter/h (am³/h) actual cubic foot/h (acfh) 35.31 normal cubic meter/h (Nm³/h) standard cubic foot /h (scfh) 38.04 degrees Celsius (°C) degrees Fahrenheit (°F) (°C x 9/5) + 32 kilogram (kg) pound (lb) 2.205 kilowatt (kW)
  • Page 35 Notes...
  • Page 36 © Eclipse, Inc. All Rights Reserved Installation Guide 818, 1/15/2015...

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