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Jerguson LUMASTAR EPL-100 Installation, Operating, & Maintenance Instructions

For atex units, led explosion protected illuminator

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Specialists in Liquid Level Indication
STORAGE and HANDLING
The
Jerguson
LED
Illuminator meets or exceeds all applicable
specifications when shipped from the factory.
All units should be inspected upon receipt to ensure
that no damage has been incurred during transit. If
there has been damage, a claim should be filed with
the carrier immediately. Unit should be stored in an
area protected from the elements and corrosive
fumes, in a secure manner where they can neither
fall, nor be struck by other objects. Care should be
taken to protect the window and the end connections
from damage. Avoid placing any objects directly
on the light at any time.
COMPONENTS
There are three main components that make up the
LED illuminator: the light strip, the power supply,
and the cable connecting these two main pieces.
The cable may have more than one piece depending
on the required distance between the illuminator and
the power supply. The power supply is constructed
of aluminum, aluminum conduit sealing device and
a stainless steel I.S. connector. The light bar is
constructed of aluminum, stainless steel, glass and
silicone.
Questions
applications should be directed to The Clark-
Reliance Corporation.
INSTALLATION
CAUTION: All lights are tagged with the
service conditions for that particular unit. These
specifications are located on the Jerguson tag on
the power supply housing, and are contained in
the "Specifications" section of this manual. Do
not use or refer to specifications listed on red
label on the power supply housing. They are
specifications for generic use. Review the ratings
prior to installation and again prior to start-up,
to ensure proper operation in the installed
environment. Should there be any doubt as to
LUMASTAR™ EPL-100
INSTALLATION, OPERATING &
MAINTENANCE
INSTRUCTIONS FOR
ATEX
Explosion
Protected
regarding
acceptable
UNITS
the applicability of a unit for the installed
environment, consult the factory before placing
the unit into service.
Note:
All installation steps should be
performed by a qualified technician and should
be executed in accordance with all applicable
national and local codes.
The light and power supply should be checked to
ensure that they contain no foreign matter, and that
the end connections are clean, undamaged, and in
line with existing conduit.
Step by step instructions:
1) Refer to J500.33.A1 for bracket mounting
instructions.
CAUTION: Before working with power supply,
verify that the area is free of flammables and AC
power circuit is off.
2) Loosen cover locking screw and open the cover
of the power supply housing. Insert the AC
Line wires into the housing and connect to the
"AC IN" terminal block. A ground screw is
located inside the enclosure if required.
CAUTION: The DC output is pre-wired. If this
connection is removed during installation,
reconnect the "AC IN" and "DC OUT" to the
proper positions. Failure to do so will result in
permanent damage to the power supply.
3) If the cable will not reach the power supply,
contact your local representative for the
required extension cable.
4) Replace the cover on the power supply housing.
5) Switch "ON" the power supply making sure the
Illuminator is functioning properly, with all
LED's illuminated.
6) If the LED's do not illuminate, remove the
cover on the power supply once the power as
Section:
J500
Bulletin:
J500.33
Date:
01-10-12
Supersedes:
09-11-06
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Summary of Contents for Jerguson LUMASTAR EPL-100

  • Page 1 These required extension cable. specifications are located on the Jerguson tag on 4) Replace the cover on the power supply housing. the power supply housing, and are contained in the “Specifications”...
  • Page 2 been turned on. An LED will be lit if it is wired OPERATION correctly. See Figure 1, Detail “A” The LED illuminator can run continuously. 7) If the LED in the power supply is not lit, check The operating life of LED lights can exceed the power source and the connection before 100,000 hours under normal conditions.
  • Page 3 Figure 1: Wiring Instruction POWER SUPPLY/BRACKET SUB-ASSEMBLY CAUTION: Incorrectly wiring the AC input to the DC output will cause permanent damage to the power supply and result in the ignition of hazardous atmospheres. Replacement Parts Item Part Number Description S24287-115V 115 VAC ATEX Power Supply Board/Bracket Sub-Assembly (See Note Above) S24287-230V 230 VAC ATEX Power Supply Board/Bracket Sub-Assembly (See Note Above)
  • Page 4 4 of 4...
  • Page 5: Ec Declaration Of Conformity

    EC Declaration of Conformity Manufacturer: The Clark-Reliance Corporation 16633 Foltz Parkway Strongsville, OH 44149 QAN Certificate Number ITS09ATEXQ6353 issued by Intertek Testing & Certification Declaration that the equipment listed below is in conformity with the provisions of the ATEX directive 94/9/EC including all current amendments.
  • Page 6: Atex Units

    LUMASTAR™ EPL-100 Section: J500 INSTALLATION, OPERATING & Bulletin: J500.33.A1 MAINTENANCE Date: 08-28-12 INSTRUCTIONS FOR Supersedes: 01-09-12 Specialists in Liquid Level Indication ATEX UNITS *NOTE: Identify your bracket type. Confirm the bracket style matches that in the below pictures. Figure 1 1) Align Lumastar assembly with rear (side with bolt heads) of gauge.
  • Page 7 LUMASTAR™ EPL-100 Section: J500 INSTALLATION, OPERATING & Bulletin: J500.33.A2 MAINTENANCE Date: 08-28-12 INSTRUCTIONS FOR Supersedes: Specialists in Liquid Level Indication ATEX UNITS *NOTE: Identify your bracket type. Confirm the bracket style matches that in the below pictures. Figure 1 Figure 2 Step 1: Check to make sure brackets are properly assembled on the illuminator.
  • Page 8 Figure 4 Figure 5 Step 3: While holding the top bracket in place, grab the thumb nut end of the cable, wrap around entire gauge and thread onto the stud until the bracket is secure. When wrapping the cable around the gauge, make sure to feed the cable above the bolt as shown above in Figure 5.
  • Page 9 Figure 7 Step 5: After the lower bracket has been tightened, go back to the top bracket and loosen the thumb nut enough to allow the cable to slide through freely. Pull cable as tight as possible, and fully tighten thumb nut as shown in Figure 7. Figure 8 Figure 9 Step 6: The LumaStar is now properly installed.