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Document: Maintenance instruction
Product: HL/HG/HP/HPT
Issue: 3
Issue date: 2010-10-05
Maintenance instruction
This maintenance instruction is a step-by-step instruction for service
and maintenance on Stafsjö's HG valve. Same procedure also applies
for HL, HP and HPT. The instruction shall be available for the persons
responsible for service and maintenance on the Stafsjö knife gate
valves.
The following procedures are described:
A – Change of seat
B – Change of box packing
C – Change of box packing when the valve is installed in a system
D – Torque for nuts on gland
E – Change of gate, guide strips and body gasket
F – Torque for valve body screw joint reinforcement
G – Change from hand wheel (HW) to pneumatic cylinder (AC)
For more detailed information on the technical data of the Stafsjö knife gate valves, actuators or
accessories, please see data sheets on www.stafsjo.com, or contact Stafsjö Valves AB or your
local representative.
Each knife gate valve is identified with the metal plate containing the valve article number and
serial number. When corresponding with Stafsjö Valves AB or your local representative, please
have these numbers available.
Stafsjö does not accept any responsibility for the product if service and maintenance on the
knife gate valve is not performed according to this instruction. Nor does Stafsjö Valves AB ac-
cept any responsibility of the product if any significant change has been done to the product.
Spare parts
Recommended spare parts are described in spare part data sheets for each knife gate valve
type on www.stafsjo.com. Stafsjö recommends the customer to keep one set of spare parts for
each valve type and size in store.
Spare parts can be ordered from Stafsjö or your local representative. Spare part data sheets
and addresses are available on www.stafsjo.com.

Safety information

No work is allowed on the knife gate valve when the system is pressurised or the actua-
tor is installed. The system must be free from pressure and empty. Actuator and acces-
sories must be disconnected before any work is commenced.
All gate guards must be installed after finished maintenance on the knife gate valve.
Stafsjö Valves AB. SE-618 95 Stavsjö, Sweden. Tel: +46 11 39 31 00. Fax: +46 11 39 30 67. info@stafsjo.se www.stafsjo.com
Information is only for purpose All specifications are subject to change without notice.
A Bröer Group Company

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Summary of Contents for Stafsjö HL

  • Page 1: Safety Information

    This maintenance instruction is a step-by-step instruction for service and maintenance on Stafsjö’s HG valve. Same procedure also applies for HL, HP and HPT. The instruction shall be available for the persons responsible for service and maintenance on the Stafsjö knife gate valves.
  • Page 2 Document: Maintenance instruction Product: HL/HG/HP/HPT Issue: 3 Issue date: 2010-10-05 Main components in the Stafsjö knife gate valve HG Gate Stud bolt Gland Nut and washer Valve body top Box packing Retainer ring Retainer ring Seat Seat Valve body Figure 1...
  • Page 3 Document: Maintenance instruction Product: HL/HG/HP/HPT Issue: 3 Issue date: 2010-10-05 Part list of the Stafsjö knife gate valve HG Figure 2 Part Part Part Part Hand wheel Tie rod Box packing* Gate guard, not for HW Yoke Washer Valve body...
  • Page 4: Service And Maintenance

    Document: Maintenance instruction Product: HL/HG/HP/HPT Issue: 3 Issue date: 2010-10-05 Service and maintenance See figure 1-2 for identification of the parts in the HG knife gate valve. Parts differ depending on the valve size and date of manufacture. Please contact Stafsjö Valves AB or your local repre- sentative if you have any questions.
  • Page 5 Document: Maintenance instruction Product: HL/HG/HP/HPT Issue: 3 Issue date: 2010-10-05 Figure 3...
  • Page 6 Document: Maintenance instruction Product: HL/HG/HP/HPT Issue: 3 Issue date: 2010-10-05 B – Change of box packing Place the valve upright in for example a screw vice to simplify changing the gate and box pack- ing. Large valves shall be placed on a horizontal work bench.
  • Page 7 Document: Maintenance instruction Product: HL/HG/HP/HPT Issue: 3 Issue date: 2010-10-05 Note: The box packing may start to leak when the system is pressurised and the temperature in- creases. This is caused by the box packing material which is a soft material that moves depend- ing on pressure and temperature and when the valve is operated.
  • Page 8 Document: Maintenance instruction Product: HL/HG/HP/HPT Issue: 3 Issue date: 2010-10-05 Note: The box packing may start to leak when the system is pressurised and the temperature increases. This is caused by the box packing which is a soft material that moves depending on pressure and temperature and when the valve is operated.
  • Page 9 Document: Maintenance instruction Product: HL/HG/HP/HPT Issue: 3 Issue date: 2010-10-05 E - Change of body gasket, gate and guide strips To be able to change body gasket, gate and guide strips in the HG knife gate valve, the valve must not be installed in the system. Place the valve horizontally on a work bench. The valve body sides must be divided.
  • Page 10 Document: Maintenance instruction Product: HL/HG/HP/HPT Issue: 3 Issue date: 2010-10-05 Graphite tape body gasket 1. Remove the actuator (1,18) and box packing (9), see chapter B. 2. Remove the retainer rings (12) and seats (13), see chapter A. 3. Divide the valve body (10) into two valve body sides.
  • Page 11 Document: Maintenance instruction Product: HL/HG/HP/HPT Issue: 3 Issue date: 2010-10-05 F - Torque for HG valve body screw joint reinforcement The torque T in the table below is a recommended value for tightening the screw joint rein- forcement between the two HG valve body sides.
  • Page 12 Document: Maintenance instruction Product: HL/HG/HP/HPT Issue: 3 Issue date: 2010-10-05 7. Open the valve completely by gently operating the pneumatic cylinder (18). In this position, the bore edge in the gate (6) should be in line with the retainer ring edge. If it is not, close...

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