Instruction Manual Gas Generator Release I TABLE OF CONTENTS General Description Page 2 Start-Up Page 4 III. Normal Operation Page 5 Non-Normal Operation Page 6 Cell Life Page 8 Corrections to Volumetric Flow Page 9 VII. Maintenance Page 10 VIII. Accessory Items / Parts List Page 10 Warranty Information...
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WARNING: This instrument generates calibration gas for toxic gas detectors. The instruction manual should be read and understood prior to operation of the instrument. Failure to operate the instrument correctly can lead to improper calibrations. This instrument conforms to the protection requirements of the EC DIRECTIVE 89/336/EEC on Electromagnetic Compatibility (EMC), in accordance with the provisions of Statutory Instrument 2372.
The electrochemical generating cell contains an electrolyte solution and either inert or consumable electrodes, depending upon the gas being generated. A precise concentration of gas is produced when the CAL-101 supplies a known amount of current and a known amount of air continuously to the cell.
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ON/OFF Switch The CAL-101 has no on/off switch. To use the instrument simply insert the cell. To turn the unit off, simply remove the cell by pushing the cell eject button located on the top of the instrument. When the unit is configured as a 'bump' station, a modified generating cell is used.
1 LED lit indicates less than 12 minutes of calibration time remain. These are the normal operating conditions for the CAL-101. Complete equilibrium may take an additional two to five minutes, depending upon the type and amount of gas being generated and the operating conditions of the instrument.
The GREEN LEDs will continue to flash ever 4 seconds indicating remaining cell life. While in normal operating mode, the CAL-101 will run continuously and generate gas until either the battery becomes discharged or the cell is consumed. (In the bump station...
IV. NON-NORMAL OPERATION If either the batteries or the generating cell become depleted, or the generating cell is removed from the CAL-101, the instrument enters a non- normal operating condition Under a low battery condition, the RED LEDs will begin to flash. If the low battery condition occurs during power up, the RED LEDs will flash dimly for approximately 10 seconds and then the instrument will power down.
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If the cell has been depleted, it should be removed and replaced with a new generating cell. Please refer to the section on cell life for proper instructions on replacing the generating cells. If the cell has not been depleted, there may be a faulty electrical connection between the cell and the instrument.
V. CELL LIFE The generating cell is consumed during the operation of the unit. Cells can be purchased for two hours of generation time. Once a cell has been depleted, it may be replaced with a new cell to provide additional calibration time.
VI. CORRECTIONS TO VOLUMETRIC FLOW Changes in altitude and temperature can cause changes in air density, thus affecting the output of the CAL-101. The output of the CAL-101 was calibrated to STP (standard temperature and pressure) of sea level and 20°C.
The following is a listing of the available electrochemical CAL-101 cells and their standard warranty when installed in equipment manufactured and supplied by Advanced Calibration Designs, Inc.
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Advanced Calibration Designs, Inc. 2024 W. McMillan St. Tucson, Arizona 85705 USA Phone: 520 290 2855 - Fax: 520 290 2860 Int'l Phone: 001 520 290 2855 - Fax: 001 520 290 2860 Web site: www.GoACD.com - E-mail: ACD@goacd.com Page 12...
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Advanced Calibration Designs, Inc. 2024 W. McMillan St. Tucson, Arizona 85705 USA Telephone: (520) 290-2855 Fax: (520) 290-2860 Toll Free: (800) 737-0223 Email: acd@goACD.com Web: www.goACD.com P/N 910-0601-00...