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Copyright and Disclaimer BDS‐40 Monitor Product Description Guide Document Revision 4.3 Part Number 4200‐063 Revision History Revision Date of Change Description of Change By 4.2 01/07/09 Original document LL, ED 4.3 06/08/2012 Added new cabinet options and configurations. MS BDS–40 Product Description Guide P/N 4200–063 Revision 4.3 2012 Albércorp, 3103 North Andrews Avenue Extension, Pompano Beach FL 33064 This guide may not be copied in whole or in part without express written permission from Albércorp. Information in this document is subject to change without notice. Microsoft, Microsoft Windows, Microsoft Explorer, and Microsoft Access are registered trademarks of Microsoft Corporation. Pentium is a registered trademark of Intel Corp. WinZip is a registered trademark ...
Table of Contents Table of Contents 1. Product Description ....................1 1.1 Normal Operating Mode ....................1 1.2 Discharge Mode ......................1 1.3 Resistance Test Mode ....................1 1.4 Alarm Features ......................2 1.5 Features ........................2 1.6 Battery Monitor Data Manager BMDM Program Features ..........2 1.7 Optional Accessories ...................... 2 2. ...
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Inputs .......................... 17 Outputs ........................17 Parameters / Features ....................18 Measurement Range / Tolerance ................18 Communication ......................18 Data Storage ....................... 18 Control Switches ......................18 Operating Environment ....................18 Dimensions ........................18 Agencies ........................19 ...
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List of Figures Figure 1. BDS-40 Base Unit Front View ..................4 Figure 2. BDS-40 Base Unit Front Panel Indicators in Color ............4 Figure 3. BDS-40 Local Port on Front Panel-USB ................ 5 Figure 4. Alarm Reset Switch ....................... 5 Figure 5.
1. Product Description The BDS‐40 is a stand‐alone monitor for UPS applications and is designed for use with UPS battery cabinets. Albér monitors provide early warning detection of battery problems. The monitor checks the state of health of each cell by performing a proactive resistance test, a reliable predictor of battery performance. In addition, to indicate immediate battery health and monitor status of a given location, the system reports to a Central computer a generic PC displaying status screens. Using polling and data transfer algorithms, the Battery Monitor Data Manager BMDM software program with a PC help to manage over 1000 monitor systems. Data is stored in the computer database for later analysis and reporting. At any time, service personnel may call a battery location from the Central computer or a remote location, or directly connect to the monitor without losing contact with the computer. The Data Manager string and monitor status indicators make central battery monitoring easy. Terms such as Discharging, Alarm or Warning for string status or Active for monitor status quickly summarize events. Conditions reported to the Central computer are displayed as a list, to easily identify trouble spots. The system also features several methods of automated reporting of alarm occurrences, such as contacting key personnel via a pager, email or fax. Flexibility was a major design consideration. Because the monitors are stand‐alone units with no external computer needed, a primary protocol using Modbus ASCII was selected for easy incorporation of the monitor into large‐scale facility monitors. This allows third‐party interfaces to access all the stand‐ alone features of the monitor, yet leaves the advanced features of the BMDM remote communication software available for service personnel. 1.1 Normal Operating Mode In normal mode, the system scans all parameters in one to five seconds, depending on the configuration. As readings are taken, they are compared to user‐programmed alarm levels. The monitor can then call a Central computer and energize an alarm contact if a parameter exceeds a level. Front panel LEDs indicate scan and alarm status, and alarm events are stored in memory for future analysis. The BDS can be programmed for critical and maintenance alarms. 1.2 Discharge Mode If a discharge is detected, the system goes into a data logging mode and stores battery voltages and ...
Alarm Features The monitor may be set to automatically call the Central computer to report an alarm condition when detected. You can program high and low alarm levels on all voltage and temperature parameters, and a high alarm level for resistance. When a parameter goes outside the normal range, the monitor stores the event in memory, the Alarm LED lights, and an alarm relay with a Form C contact energizes. The alarms may be set for latching or nonlatching. 1.5 Features This section describes standard and optional BDS‐40 features. Scans all pertinent battery parameters, such as overall voltage, cell voltages, current, and temperature. Performs a scheduled resistance test of all cells/jars and intertiers, and stores results for trending analysis. Auto detects discharges based on Overall Volts or Discharge Current, and stores data for real time or accelerated time playback. Signals if any parameter is outside user‐programmed limits, energizes a Form C relay contact, and calls a Central computer to report the alarm condition. Communicates with an external computer via USB, RS‐232, modem, and LAN. Network compatible. Battery Monitor Data Manager BMDM Program Features Windows 2000, XP, 7 and 8 compatible Central computer control software. Easy to read string and monitor status. Automatic polling for over 1000 monitor sites for monitor and string status reporting. Historical event list for complete string history. Automatically receives calls from monitors and updates the central database for data analysis. Service mode for service personnel, and local RS‐323 and USB direct connect viewing of string ...
Panel Controls and Indicators 2. Panel Controls and Indicators This section describes the front and rear panels of the discreet components that comprise a typical BDS– 40 system. Additional descriptions may appear elsewhere in this manual or in related manuals. Note: Drawings in this manual may be for reference only or superseded by later drawings. For the latest information, refer to the drawings supplied with your system. Panel indicator colors are: Red (R) Yellow (Y) Green (G) BDS–40 System The BDS–40 system consists of a BDS‐40 Data Collection Module: BDS–40 Controller Module BDS–40 Data Collection Module 3 4200‐063 R4.3 ...
Status TX, RX and Service-Upper Figure 1. BDS‐40 Base Unit Front View Figure 2. BDS‐40 Base Unit Front Panel Indicators in Color Status (G) Upper Flashes during normal operating conditions TX Green (G) Flashes during fiber optic transmit RX Green (G) Flashes during fiber optic receive Unit Requires factory service, usually because Service Red (R) internal temperature exceeded specifications. DCM TX and RX, COM Port, Critical Alarm, Maintenance Alarm, and Resistance Test‐ Lower DCM TX Green (G) Flashes during fiber optic transmit. DCM RX Green (G) Flashes during fiber optic receive. Status Green (G) Lower Flashes during normal operating conditions. Flashes to indicate communication via LAN port or an Green COM Port (G) incoming call. Critical Alarm Red (R) Critical alarm detected Maintenance Alarm Yellow (Y) Maintenance alarm detected Resistance Test Green (G) Performing a manual or automatic resistance test 4200–063 R4.3 4 ...
Panel Controls and Indicators Local Port/USB Connector Figure 3. BDS‐40 Local Port on Front Panel‐USB LOCAL PORT USB port. Connects to a laptop computer. Alarm Reset Switch During normal operation, clears latched alarms. If held during power up, clears existing names in the BDS, disables alarms, disables dial out, and resets the password to “alber”. Figure 4. Alarm Reset Switch 5 4200‐063 R4.3 ...
Base Unit Controller Connectors‐Rear Panel Figure 5. Base Unit Rear Panels Input, Output, TELCO, Critical Alarm, Maintenance Alarm, Remote Reset, Fiber Optics, LAN, and Local Figure 6. BDS‐40 Base Unit Controller Rear Panel Connectors Input 115VAC 50/60Hz or User replaceable fuse and receptacle for AC power cord 230VAC 50/60Hz (optional) Power switch for system on/off. AC Power block Up to six connectors providing DCM power 24VAC at 1A. Output Power 1 to 6 (Configuration dependent) RJ‐11 jack. Option dependent Communicates with a remote TELCO computer via telephone. Critical Alarm Form C alarm contacts, software configurable. Maintenance Alarm Form C alarm contacts, software configurable. Reads momentary contact closure. Requires a user‐supplied Remote Reset 12V signal. Fiber optic receive / transmit ports for system Fiber Optics Rx and Tx communication. Optional RJ‐45 port. Communicates with a remote computer LAN via network. Local DB‐9 RS‐232 port. 4200–063 R4.3 6 ...
Panel Controls and Indicators Base Unit DCM Connectors‐Rear Panel Input, Temperature, Transducers, Fiber Optics and J1 through J5 Figure 7. Base Unit DCM Rear Panel Connectors 1. Input 24VAC 50/60Hz AC Power For 24VAC power. 2. Temperature 1 and 2 For Temperature Sensors 3. Transducers‐Float Current and Discharge For Float Current and Discharge Current Transducers Current Fiber optic transmit / receive ports for String 4. Fiber Optics TX and RX communication. Connects voltage sense and resistance test leads to 5. J1 through J5 the batteries. Base Unit DCM Controls – Rear Panel Settings – DCM Number and String Number Figure 8. BDS–40 Base Unit DCM Controls DIP switches Settings ‐ DCM Number and String Number Set string identification DCM number 7 4200‐063 R4.3 ...
Plus Unit Indicators‐Front Panel Figure 9. BDS‐40 Plus Front Panel The BDS‐40 Plus Unit is a Data Collection Module. Status, TX, RX, and Service Figure 10. BDS‐40 Plus Front Panel Status Indicators Status Green (G) Upper Flashes during normal DCM operating conditions TX Green (G) Flashes during fiber optic transmit TX Green (G) Flashes during fiber optic receive Unit requires factory service, usually because Service Red (R) internal temperature exceeded specifications or over current during resistance test. 4200–063 R4.3 8 ...
Panel Controls and Indicators Plus Unit Connectors‐Rear Panel Figure 11. BDS‐40 Plus Unit Rear Panel Input, Temperature, Transducers, Fiber Optics, J1 though J5 Figure 12. BDS‐40 Plus Unit Controller Rear Panel Connectors 1. Input 24VAC 50/60Hz AC Power For 24VAC power. 2. Temperature 1 and 2 For Temperature Sensors 3. Transducers ‐ Float Current and Current For Float Current and Discharge Current Transducers Fiber optic transmit / receive ports for String 1 4. Fiber Optics TX and RX communication. Connects voltage sense and resistance test leads to 5. J1 through J5 the batteries. 9 4200‐063 R4.3 ...
Plus Unit DCM Controls – Rear Panel Settings – DCM Number and String Number Figure 13. BDS–40 Base Unit DCM Controls DIP switches. Set string identification and DCM Settings ‐ DCM Number and String Number number. 3. Configurations This section is an overview of the BDS‐40 monitor configurations. The BDS‐40 model numbers are structured as follows. Thus, a typical model number might be 1003‐750A CRAA21. 1003‐nnn XXxxxxxx required for 16V jars (1002‐nnn may be substituted with 1003‐nnn if monitoring 12V jars) The BDS‐40 model is 1003, followed by: 750 to indicate a Base Unit 751 to indicate a Plus Unit The following group of letters and numbers indicate cabinet options and open rack configurations: 4200–063 R4.3 10 ...
BDS‐40 Monitor Cabinet Configurations (Continued) Position XXxxxxxx Cabinet Configurations Cabinet Options Q_xxxxxx 1X20X12, 4S of 6,6,6 of 2J R_xxxxxx 1X30X12, 2S of 15J S_xxxxxx 1X30X12, 3S of 10J T_xxxxxx 1X40X12, 4S of 6,12,12, of 10J U_xxxxxx 1X30X12, 6S of 5J V_xxxxxx 1X20X12 4S of 2,6,6, of 6J W_xxxxxx 1X24X12, 8S of 3J X_xxxxxx 1X40X12, 2S of 20J Y_xxxxxx 1X40X12, 2S of 15 and 1S of 10J Z_xxxxxx 1X30X12, 6S of 4J and 2S of 3J 01xxxxxx 1X24X12, 6S of 4J 02xxxxxx 1X33X12, 1S of 33J 03xxxxxx 1X33X12, 1S of 15J and 1S of 18J 04xxxxxx 1X40X12, 1S of 6J, 4S of 7J and 1S of 6J 05xxxxxx 1X32X12, 1S of 32J 06xxxxxx 1X26X12, 1S of 8J and 2S of 9J 07xxxxxx 1X18X12, 2S of 9J ...
Configurations BDS‐40 Monitor Cabinet Configurations (Continued) Position XXxxxxxx Cabinet Configurations Cabinet Options 08xxxxxx 1X40X12, 2S of 12, 1S of 9J and 1S of 7J 09xxxxxx 1X32X12, 2S of 9J, 1S of 5J and 1S of 9J 10xxxxxx 1X40X12, 3S of 13, 13, of 14J 11xxxxxx 1X20X12, 3S of 7,6, of 7J 12xxxxxx 1X36X12, 9S of 4J 13xxxxxx 1X33X12V, 1S of 4J, 4S of 6J, 1S of 5J 14xxxxxx 1X40X12V, 4S of 4J, 4S of 6J 15xxxxxx 1X36X12V, 4S of 8J, 1S of 4J 16xxxxxx 1X36X12V, 1S of 5J, 2S of 3J, 5S of 5J 17xxxxxx 1X30X16V, 10S of 3J 18xxxxxx 1X30X16V, 5S of 6J 19xxxxxx 1X34X12V, 1S of 10J, 2S of 12J 20xxxxxx 1X20X12V, 5S of 4J 21xxxxxx 1X36X12V, 2S of 18J 22xxxxxx 1X34X12V, 3S of 9J, 1S of 7J ...
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27xxxxxx 1X24X12V, 4S of 6J 28xxxxxx 1X30X16V, 6S of 5J 29xxxxxx 1X40X12V, 6S of 2S8J, 2S4J, 2S8J 30xxxxxx 1X18X12V, 3S of 6J 31xxxxxx 1X24X12V, 3S of 8J 32xxxxxx 1X30X12V 2S of 12J, 1S of 6J 33xxxxxx 1X40X12V 3S of 12J, 1S of 4J 34xxxxxx 1X38X12V 9S of 4J, 1S of 4J 35xxxxxx 1X40X12V 5S of 7J, 1S OF 5J 36xxxxxx 1X40X12V 1S of 24J, 1S OF 16J 37xxxxxx 1X32X12V 1 of 2 Dual Battery Cabinet 38xxxxxx 1X32X12V 2 of 2 Dual Battery Cabinet 39xxxxxx 1X36X12V 3S of 10J, 1S of 6J 40xxxxxx 1X40X12V 6S of 6J, 1S of 4J 41xxxxxx 1X40X12V 4S of 6J, 4S of 4J 42xxxxxx 1X40X12V 1S of 4J, 6S of 6J 43xxxxxx 1X40X12V 1S of 4J, 3S of 12J Note: If your configuration is not in this list consult your Alber Representative for the most up‐to‐date configuration list. 4200–063 R4.3 14 ...
BDS‐40 Monitor Open Rack Configurations (Continued) Position XXxxxxxx Open Rack Configurations Open Rack Options 87xxxxxx 1X34X12 88xxxxxx 1X35X12 89xxxxxx 1X36X12 90xxxxxx 1X37X12 91xxxxxx 1X38X12 92xxxxxx 1X40X12 93xxxxxx 1X30X16 Note: If your configuration is not in this list consult your Alber Representative for the most up‐to‐date configuration list. Position xxXxxxxx Position xxxXxxxx Discharge Current Sense Lead Protection C Current Transducer R Resistor N None F Fuse Position xxxxXxxx Position xxxxxXxx ...
Specifications 4. Specifications BDS–40 Base Unit Power 115/230VAC 10% 50/60Hz 2 Amps maximum for a maximum configuration of one Base unit and five plus units with a total of 40 jars. Fuses One 1A MDL for each string On PC board Not user replaceable One 2A SB, MDL or equivalent AC power block rear panel Inputs 24VAC. 40 cell voltage channels. Remote alarm reset. User‐supplied 12V signal. (Current 50mA maximum.) Momentarily applying voltage initiates the reset action. Ten intertier resistance channels for cabinet configurations. Eight interiors maximum for Open Rack Configurations: 0‐20 jars = 4 intertiers 21‐30 jars = 6 intertiers 31‐40 jars = 8 intertiers Two temperature channels.* One discharge current channel.* ...
Parameters / Features Number of cell channels: Up to six strings of 40 12‐volt jars. Measurement Range / Tolerance Cell voltage: 0 to 20V, 0.15% of reading ±4mV Cell resistance: 0 to 32,000µ, 5% of reading ±1 String voltage: 0 to 600.0V, 0.2% of reading ±0.5V Intertier resistance: 0 to 5m, 5% of reading 5. Temperature: 0C to 80C (32F to 176F), 1C. Discharge current: 0 to 4000A 5% of full scale (using CT) Float current: 0 to 5000mA ±50mA. *Optional current transducer required. *Transducer accuracy affects overall current reading accuracy. Communication Protocol: MODBUS, and SNMP. Local port, USB connector–front panel Local port, RS–232 DB–9 connector –rear panel LAN port, RJ–45–Optional; rear panel RJ–11 TELCO line, internal 14.4Kbs modem–rear panel (optional) Fiber optic ports: two for system communications ...
Specifications Agencies UL listed. File number E212234 CE approved Plus Unit Power Less than 1 amp at 24VAC 10% Fuses Two 0.75A SB on PC board. Note: Not user replaceable. Inputs 24VAC. 40 cell voltage channels. Ten intertier resistance channels for cabinet configurations. Eight intertiers maximum for open rack configurations. 0‐20 jars = 4 intertiers 21‐30 jars= 6 intertiers 31‐40 jars= 8 intertiers Two Temperature channels.* One discharge current channel.* One float current channel.* *Optional temperature and current transducers are required. ...
Communications Fiber optic Albér proprietary Data Storage nonvolatile memory for setup Flash memory for firmware upgrade Control Switches DIP switch on rear panel for setting string identification Operating Environment Temperature range: 5 C to 40 C (41 F to 104 F) Humidity range: 0% to 80% RH (non condensing) at 5 C to 31 C. 0% to 50% RH (non condensing) at 32 C to 40 C. Indoor use only. ...
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